EAE EE-6215E Quick start guide
Model No. EE
-
6215E
Clear Floor Two Post Lift
Electrical Release
Lifting Capacity 5000KG
Installation, Operation
and Parts Manual
Distributed by
Please read this
entire manual carefull
y
and com
p
letel
y
before installation or o
p
eration of the lift.
DATE:
0
4
/0
8
/
2017
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IMPORTANTNOTES
Beforestartup,connectingandoperatingEAEproducts,itisabsolutelyessentialthattheoperatinginstructions/owner’smanualand,in
particularthesafetyinstructionsarestudiedcarefully.BydoingsoyoucaneliminateanyuncertaintiesinhandlingEAEproductsand
thusassociatedsafetyrisksupfront;somethingwhichisintheinterestofyouownsafetyandwillultimatelyhelpavoiddamagetothe
device.WhenanEAEproductishandedovertoanotherperson,notonlytheoperatinginstructionsbutalsothesafetyinstructionsand
informationonitsdesignatedusemustbehandedovertotheperson.
Byusingtheproductyouagreethefollowingconditions:
Copyright
TheenclosedinstructionsarethepropertyofEAEoritssupplier,andareprotectedagainstduplicationandreproductionbycopyright
laws,internationalagreements,andotherdomesticlegislation.Thereproductionordisclosureofinstructionsoranextractthereofis
prohibitedandoffendersareliabletoprosecution;EAEreservestherightorinitiatescriminalproceedingsandassertsclaimsfor
damagesintheeventofinfringements.
Warranty
Theuseofnon‐approvedhardwarewillresultinamodificationofourproductsandthustotheexclusionofanyliabilityorwarranty,
evenifsuchhardwarehasbeenremovedagainintheinterim.
Itisnotpermissibletomakeanychangestoourproductsandthesearenotonlytobeusedtogetherwithgenuineaccessoriesand
genuinereplacementparts.Otherwiseanywarrantyclaimswillbeinvalid.
Liability
TheliabilityofEAEislimittotheamountthatthecustomerhasactuallypaidforthisproduct.Thisexclusionofliabilitydoesnotapplyto
damagescausedthroughwillfulmisconductorgrossnegligenceonthepartofEAE.
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IMPORTANTNOTES...........................................................................................................................................2
SAFETYNOTES...................................................................................................................................................4
1.1Operationofliftingplatforms................................................................................................................................4
1.2Checkingoftheliftingplatforms............................................................................................................................4
1.3Importantsafetynotices........................................................................................................................................5
1.4Warninglabels.......................................................................................................................................................6
1.5Potentialsafetyrisks..............................................................................................................................................7
1.6Noiselevel..............................................................................................................................................................7
PACKING,STORAGEANDTRANSPORTATION.....................................................................................................8
2.1Theliftwasdismantledintothefollowing3partsfortransportation...................................................................8
2.2Storage...................................................................................................................................................................8
2.3Liftingandhandling...............................................................................................................................................8
PRODUCTSDESCRIPTIONS.................................................................................................................................9
3.1Generaldescriptions..............................................................................................................................................9
3.2Constructionofthelift...........................................................................................................................................9
3.3Technicaldata........................................................................................................................................................9
3.4Dimensions...........................................................................................................................................................10
3.5Safetydevicesdescriptions..................................................................................................................................11
INSTALLATIONINSTRUCTIONS.........................................................................................................................12
4.1Preparationsbeforeinstallation..........................................................................................................................12
4.2Installationattentions..........................................................................................................................................12
4.3GeneralInstallationSteps....................................................................................................................................13
4.4Itemstobecheckedafterinstallation..................................................................................................................22
OPERATIONINSTRUCTIONS.............................................................................................................................23
5.1Precautions..........................................................................................................................................................23
5.2Flowchartforoperation......................................................................................................................................23
5.3Operationinstructions.........................................................................................................................................24
TROUBLESHOOTING.......................................................................................................................................25
MAINTENANCE................................................................................................................................................26
Annex1,Floorplan....................................................................................................................................................28
Annex2,Electricaldiagramsandpartslist................................................................................................................29
Annex3,Hydraulicdiagramsandpartslist...............................................................................................................33
Annex4,Mechanicallyexplodeddrawingsandpartslist..........................................................................................37
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SAFETYNOTES
1.1Operationofliftingplatforms
Thisliftisspeciallydesignedforliftingmotorvehicles.Usersarenotallowedtouseitforanyotherpurposes.Theapplicablenational
regulations,lawsanddirectivesmustbeobserved.
Onlyusersaged18orabovewhohavebeeninstructedonhowtooperatetheliftingplatformandhaveproventheirabilitytodosoto
theowneraretobeentrustedwithunsupervisedoperationofliftingplatforms.Thetaskofoperatingtheliftingplatformsmustbe
grantedinwriting.
Beforeloadingavehicleontothelift,usersshouldstudytheoriginaloperationinstructionsandfamiliarizethemselveswiththe
operatingproceduresinseveraltrialruns.
Liftvehiclewithintheratedload.Don’tattempttoraisevehicleswithexcessiveweight.
1.2Checkingoftheliftingplatforms
Checksaretobebasedonthefollowingdirectivesandregulations:
Basicprinciplesfortestingliftingplatforms
Thebasichealthandsafetyrequirementsstipulatedinthedirective2006/42/EC
HarmonizedEuropeanstandards
Theapplicableaccidentpreventionregulations
Thechecksaretobeorganizedbytheuseroftheliftingplatform.Theuserisresponsibleforappointinganexpertorqualifiedpersonto
performchecking.Itmustbeensurethatthepersonchosensatisfiestherequirements.
Theuserbearsspecialresponsibilityifemployeesofthecompanyareappointedasexpertsorqualifiedpersons.
1.2.1Scopeofchecking
Regularcheckingessentiallyinvolvesperformingavisualinspectionandafunctionaltest.Thisincludescheckingtheconditionofthe
componentsandequipment,checkingthatthesafetysystemsarecompleteandfunctioningproperlyandthattheinspectionlogbookis
completelyfilledin.Thescopeofexceptionalcheckingdependsonthenatureandextentofanystructuralmodificationorrepairwork.
1.2.2Regularchecking
Afterinitialcommissioning,liftingplatformsaretobecheckedbyaqualifiedpersonatintervalsofnotlongerthanoneyear.
Aqualifiedpersonissomebodywiththetrainingandexperiencerequiredtopossesssufficientknowledgeofliftingplatformsandwho
issufficientlyfamiliarwiththepertinentnationalregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesof
engineeringtobeabletoassessthesafeoperatingconditionofliftingplatforms.
1.2.3Exceptionalchecking
Liftingplatformswithaliftheightofmorethan2metersandliftingplatformsintendedforusewithpeoplestandingundertheload
bearingelementsoftheloadaretobecheckedbyanexpertpriororreusefollowingstructuralmodificationsandmajorrepairstoload
bearingcomponents.
Anexpertissomebodywiththetrainingandexperiencerequiredtopossessspecialistknowledgeofliftingplatformsandwhois
sufficientlyfamiliarwiththepertinentnationalworksafetyregulations,accidentpreventionregulationsandgenerallyacknowledged
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rulesofengineeringtobeabletocheckandgiveanexpertoptiononliftingplatforms.
1.3Importantsafetynotices
1.3.1Recommendforindooruseonly.DOnotexposethelifttorain,snoworexcessivemoisture.
1.3.2Onlyusethisliftonasurfacethatisstableandcapableofsustainingtheload.Donotinstalltheliftonanyasphaltsurface.
1.3.3Readandunderstandallsafetywarningsbeforeoperatingthelift.
1.3.4Donotleavethecontrolswhiletheliftisstillinmotion.
1.3.5Keephandsandfeetawayfromanymovingparts.Keepfeetclearoftheliftwhenlowering.
1.3.6Onlytheseproperlytrainedpersonnelcanoperatethelift.
1.3.7Donotwearunfitclothessuchaslargeclotheswithflounces,tires,etc.,whichcouldbecaughtbymovingpartsofthelift.
1.3.8Topreventevitableincidents,surroundingareasoftheliftmustbetidyandwithnothingunconcerned.
1.3.9Theliftissimplydesignedtolifttheentirebodyofvehicles,withitsmaximumweightwithintheliftingcapacity.
1.3.10Alwaysinsurethesafetylocksareengagedbeforeanyattempttoworknearorunderthevehicle.Neverremovesafetyrelated
componentsfromthelift.Donotuseifsafetyrelatedcomponentsaredamagedormissing.
1.3.11Donotrockthevehiclewhileontheliftorremoveanyheavycomponentfromvehiclethatmaycauseexcessiveweightshift.
1.3.12Checkatanytimethepartsofthelifttoensuretheagilityofmovingpartsandtheperformanceofsynchronization.Ensure
regularmaintenanceandifanythingabnormaloccurs,stopusingtheliftimmediatelyandcontactourdealersforhelp.
1.3.13Lowerthelifttoitslowestpositionanddoremembertocutoffthepowersourcewhenservicefinishes.
1.3.14Donotmodifyanypartsoftheliftwithoutmanufacturer’sadvice.
1.3.15Iftheliftisgoingtobeleftunusedforalongtime,usersarerequiredto:
a.Disconnectthepower;
b.Emptytheoiltank;
c.Lubricatethemovingpartswithhydraulicoil.
WARNING：Thewarnings,cautionsandinstructionsdiscussedinthisinstructionmanualcannotcoverallpossibleconditionsand
situationsthatmayoccur.Itmustbeunderstoodbytheoperatorthatcommonsenseandcautionarefactorswhichcannotbebuilt
intothisproduct,butmustbesuppliedbytheoperator.
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1.4Warninglabels
Allsafetywarninglabelsareclearlydepictedonthelifttoensurethattheoperatorisawareofandavoidthedangersofusingtheliftin
anincorrectmanner.Thelabelsmustbekeptcleanandtheyhavetobereplacedifdetachedordamaged.Pleasereadcarefullythe
meaningofeachlabelandmemoriesthemforfutureoperation.
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1.5Potentialsafetyrisks
1.5.1Mainvoltage
Insulationdamageandotherfaultsmayresultinaccessiblecomponentsbeinglive.
Safetymeasures:
Onlyeverusethepowercordprovidedoratestedpowercord.
Replacewireswithdamagedinsulation.
Donotopentheoperatingunit.
1.5.2Riskofinjury,dangerofcrushing
Intheeventofexcessivevehicleweight,incorrectmountingofthevehicleoronremovingheavyobject,thereisa
riskofthevehiclefallingoffortippingup.
Safetymeasures:
Theliftisonlyevertobeemployedfortheintendedpurpose.
CarefullystudyandheedalltheinformationgiveninSection1.4.
Observethewarningnoticesforoperation.
1.6Noiselevel
Noiseemittedduringoperatingtheliftshouldbelessthan70dB.Foryourhealthconsideration,itissuggestedtoplaceanoisedetector
inyourworkingarea.
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PACKING,STORAGEANDTRANSPORTATION
Packing,lifting,handling,transportingoperationsmustbeperformedonlybyexperiencedpersonnelwith
appropriateknowledgeoftheliftandafterreadingthismanual.
2.1Theliftwasdismantledintothefollowing3partsfortransportation
NamePackedbyDimensionWeightQuantity
LiftSteelbrackets 2860*660*930908kg1
ExtendingpostBubblefilm1800*400*430145kg1
Powerunit Carton 850*250*35024kg1
2.2Storage
Thepacksmustbekeptinacoveredandprotectedareainatemperaturerange0f‐10℃to+40℃.Theymustnotbeexposedtodirect
sunlight,rainorwater.
Stackingthepacks
Weadviseagainststackingbecausethepacksarenotdesignedforthistypeofstorage.Thenarrowbase,heavyweightandlargesizeof
thepacksmakestackingdifficultandpotentiallydangerous.
Ifstackingisunavoidable,useallappropriateprecautions:
‐neverstacktomorethan2metersinheight.
‐nevermakestacksofsinglepacks.Alwaysstackpairsofpacksinacrosspatternsothatthebaseisbiggerandtheresultingstackis
morestable.Oncethestackiscomplete,restrainitusingstraps,ropesorothersuitablemethods.
Amaximumoftwopackscanbestackedonlorries,incontainers,andinrailwaywagons,onconditionthatthepacksarestrapped
togetherandrestrainedtostopthemfalling.
2.3Liftingandhandling
Thepackscanbeliftedandtransportedonlybyusinglifttrucks.Neverattempttohoistortransporttheunitusingliftingslings.
Openingthepacks
Whentheliftisdeliveredmakesurethatithasnotbeendamagedduringtransportationandthatallthepartsspecifiedonthepacking
listarepresent.
Packsmustbeopenedadoptingalltheprecautionsrequiredtoavoidinjurytopersons(keepatasafedistancewhencuttingthestraps)
ordamagetopartsofthemachine(becarefulthatnopartsaredroppedwhileyouareopeningthepacking)
Takespecialcarewiththehydraulicpowerunit,thecontrolpanelandthecylinder.
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PRODUCTSDESCRIPTIONS
3.1Generaldescriptions
Thisliftismainlycomposedofposts,carriages,liftingarms,cylindersandhydraulicpowerunit.
Itisdrivenbyelectro‐hydraulicsystem.Thegearpumpdelivershydraulicoiltooilcylindersandpushesupwardsitspiston.Thepiston
drivestoraisethecarriageandtheliftingarms.Duringliftingprocess,themechanicalsafetylockingsystemensuresnoslippingincaseof
failurehydraulicsystem.
3.2Constructionofthelift
3.3Technicaldata
ModelLiftingcapacityFullrise
Fullrisetime
(3.5kWmotor)
Fullrisetime
(2.2kWmotor)
EE‐6215E5000kg1900mm45S 55S
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3.4Dimensions
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3.5Safetydevicesdescriptions
POS.Name Function
1Steelcable Ensuresurethesynchronizationforbothcarriages
2Mechanicalsafetycatch Catchthecarriagesincaseofhydraulicfailure
3LimitswitchStoprisingmovementatmaximumsafetyheight
4Armlockingunit Ensuretheliftingarmsarelockedandavoidbeingswingingduringliftingprocess
5Liftingpad Saferubbercontactwiththewheelbaseofliftedvehicle
6Fender Protectfeetfromenteringintodangerareasthatmaycausepinchingorshearing
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INSTALLATIONINSTRUCTIONS
4.1Preparationsbeforeinstallation
4.1.1Spacerequirements.
Indoorinstallationonly.Referto3.4forthedimensionsofthelift.Theremustalsobeaclearanceofatleast1meterbetweenthe
liftingplatformandfixedelements(e.g.wall)inallliftingpositions.Theremustbesufficientspacefordrivingvehiclesonandoff.
4.1.2Foundationsandconnections
Theusermusthavethefollowingworkperformedbeforeerectingthelift.
Constructionofthefoundationfollowingconsultationwiththemanufacturer’scustomerserviceoranauthorizedserviceagent.
Routingofthewiringtotheinstallationlocation.Theusermustprovidefuseprotectionfortheconnection.Electricalsystem
connectionmustbedonebylicensedtechnicians.Requirementsforpowersupplycableoftheinstallationsite:atleast2.5mm2
wirecorefor3Phpowerand4.0mm2wirecorefor1Phpower.
Referalsotothecorrespondinginformationonthenameplateandintheoperationinstructions.Beforedoingelectrical
connection,makesuretheliftiselectricallyadapttothelocalpowersupply.
4.1.3Foundationspreparations(seeAnnex1,floorplan)
Indoorinstallationonly.Theremustalsobeaclearanceofatleast1meterbetweentheliftingplatformandfixedelements(e.g.wall)in
allliftingpositions.Theremustbesufficientspacefordrivingvehiclesonandoff.
C20/25concretebasewithstrengthmorethan3000psi,Minimumthicknessof200mm.Surface:Horizontalandeven(Gradientsmax.
0.5%)
Newlybuiltconcretegroundmustbeolderthan20days.
4.1.4Toolsandequipmentneededforinstallation
ToolnameSpecificationQuantityneeded
ElectricaldrillWithD16andD18drillbit.1
OpenspannerD17‐19mm2
AdjustablespannerbiggerthanD30mm1
Crosssocketscrewdriver PH21
Quickspannerhandleadapter/RatchetREB‐3101
Levellingdevice1mmaccuracy1
Hammer 10pounds 1
Trucklift Capacitymorethan1000KG1
Torquespanner MD4001
4.2Installationattentions
4.2.1Jointsofoilhoseandwiringmustbefirmlyconnectedinordertoavoidleakageofoilhoseandloosenessofelectricalwires.
4.2.2Allboltsshouldbefirmlyscrewedup.
4.2.3Donotplaceanyvehicleontheliftinthecaseoftrialrunning.
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4.3GeneralInstallationSteps
Step1:Removethepackaging,takeoutthecartonforaccessories.
Step2:Firstly,putsomethingsupportingbetweenthetwopostsorsuspendoneofthepostsbyacraneandthenremovethebolts
fromthepackingframe.
Attention：Pleasepayspecialattentionnottoletthepostfalldownforitmaycausecasualtyorbringdamagestotheaccessoriesfixedin
thepost.
Step3:Whenthefirstposthasbeentakenaway,placesomethingsupporterunderthesecondpostandthenremovetheboltsfrom
thepackingframe.
Step4:Connectextendingpostsandcrossbeams
1.Firstlyfixtheextendingpostontothebodyposts.Thisisonlynecessarywhenyourliftisorderedwithextendingposts.
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2.Connectthebeamsandfixtheroofprotectionbumper
Step5:Fixthestandingpositionforthetwoposts.
1.Unfoldthepackageanddecideonwhichpostthepowerunitwillbemounted.
2.Ascertainthepositionforthetwopostswithchalkandtapemeasureanddrawanoutlineofthetwobaseplatesontheground.
Step6:Connectcrossbeam.
Makethepostsfacetoeachotherandthedistancebetweenthepostsequalstothelengthoftheoverheadcrossbeam.
FixthebeamwiththepostsbyscrewM12×30.
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Step7:Erectandsecurethepost.
1.Usesuitablemeanstoraisetheliftingcarriagetothefirstlatchingposition.Allthemountingholesinthebaseplatearethen
accessible.Makesurethelockingpawlisengaged.
2.Checkthepositionofthebaseplatesagain.
3.Drillthemountingholes.Removethedrillingdustfromthehole.
4.Useaspiritleveltochecktheverticalalignmentoftheliftingposts.Ifnecessary,placeequalizingplatesunderthebaseplates.The
equalizingplatesmustbeofthesamelengthasthesideofthebaseplaterestingonthem.Otherwisetheloadofthebaseplatewillnot
betransferredevenlytothefoundation.
5.Erectandsecuretheotherpostsimilarly.
Step8:Connectsteelcables.
1.Routeandfixaccordingtothefollowingdiagramofsteelcableconnection.
2.Usesuitablemeanstoraisecarriagesatbothsidestothefirstlatchingpoint.Ensurethebothcarriagesarelocked.
3.Afterthecablebeingfixed,adjustandmakethecablesatbothsidesbewiththesametightness.(Thiscouldbejudgedbythesound
causedbymechanicalsafetylockingsystemduringliftingprocess.)
4.GreasewithNO.1lithiumgrease(Itisamust.)
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Step9:Connectoilhoses.
1.Mountthepowerunitontothepowersidepost.
2.Connectoilhosesaccordingtothefollowingdiagram.
NOTE:makesuretheconnectorsandhoseareclean.
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Step10:Fixtheelectromagnets.
Step11:Connectelectricalsystem.
Refertoelectricalconnectiondiagram.
1.Mountthecontrolboxontothepowersidepost.
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2.Connectthelimitswitchfixedinsidethepower‐sidepost.
3.Connectthelimitswitchfixedatthecrossbeam.
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4.Connectwiresofelectromagnet
5.Connectsoloenoidvalve,motorwireandpowersuppplycable.
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Step12:Installliftingarms.
Connecttheliftingarmandthecarriage.ThearmpinshaftsmustbegreasedattheinstallationEnsurethearmlockcanengageandrelease
effectively..
Attention:InstallLiftingarmsandfixfeetprotectionbarsONLYafterthecompleteassemblyhasbeenerectedandanchored.
Step13:Fillwithhydraulicoil.
CLEANANDFRESHOILONLY.DON’TFILLTHETANKCOMPLETELYFULL.
Liftmustbefullyloweredbeforechangingoraddinghydraulicoil.
Usuallyitneeds13litersofhydraulicoil.Firstly,fillabout10Lsintotheoiltanktoruntheliftupanddownfor2or3times.
Afterrunningtheliftforseveralcycles,addmoreoilifnecessarytoraiselifttofullheight.
Note：ItissuggestedusingNO.46hydraulicoilwhenaveragetemperatureofthelocationisabove18degreeCelsiusandusingNO.32
hydraulicoilwhentemperatureisbelow18degreeCelsius.Changetheoil6monthsafterinitialuseandchangeonceperyear
thereafter.
Step14:Trialrunning.
Getfamiliarwithliftcontrolsbyrunningtheliftthroughafewcyclesbeforeloadingvehicleonlift.
Thisstepisofparticular
importanceforitcancheckiftheoilhosesarewellconnected.Theconnectionisqualifiedwhenthereisnoabnormalsoundorleakage
afterhavingbeentestedfor5‐6cycles.
Bleedingthehydraulicsystem
Unscrewbutdon'tremovethenutontopoftheoilcylinderandslightlypresstheUPbuttonuntiloilgetsout.Screwthenuttight
thereafter.Afterbleeding,oillevelinpowerunitreservoirmaybedown.Raiseandlowerliftseveralcycles.Addmoreoilifnecessaryto
raiselifttofullheight.Itisonlynecessarytoaddoiltoraiselifttofullheight.
Checkthemechanicalsafetylockingsystem
Checkifmechanicallockscanbewellengagedorreleasedintherunningprocess.Adjustbyscrewingthescrewasshowedinthe
followingdrawingincasethelocksdonotworkwell.
Ventairremainedinthecylinder
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