Eae Ee-6435v2.b.pd Guide

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6435V2.B.PD

Four Post Lift

Electrical Release

With play detector

Liftin

capacit

: 4000KG/5000KG

Installation, Operation

andPartsManual

Please read this entire manual carefully and completely before installation or operation of the lift.

Distributed by

2017

Installation, Operation and Parts Manual

EE-6435V2.B.PD

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IMPORTANTNOTES

Beforestartup,connectingandoperatingEAEproducts,itisabsolutelyessentialthattheoperatinginstructions/owner’smanualand,in

particularthesafetyinstructionsarestudiedcarefully.BydoingsoyoucaneliminateanyuncertaintiesinhandlingEAEproductsandthus

associatedsafetyrisksupfront;somethingwhichisintheinterestofyouownsafetyandwillultimatelyhelpavoiddamagetothedevice,

WhenanEAEproductishandedovertoanotherperson,notonlytheoperatinginstructionsbutalsothesafetyinstructionsandinformationon

itsdesignatedusemustbehandedovertotheperson.

Byusingtheproductyouagreethefollowingconditions:

Copyright

TheenclosedinstructionsarethepropertyofEAEoritssupplier,andareprotectedagainstduplicationandreproductionbycopyrightlaws,

internationalagreements,andotherdomesticlegislation.Thereproductionordisclosureofinstructionsoranextractthereofisprohibitedand

offendersareliabletoprosecution;EAEreservestherightorinitiatescriminalproceedingsandassertsclaimsfordamagesintheeventof

infringements.

Warranty

Theuseofnon‐approvedhardwarewillresultinamodificationofourproductsandthustotheexclusionofanyliabilityorwarranty,evenif

suchhardwarehasbeenremovedagainintheinterim.

Itisnotpermissibletomakeanychangestoourproductsandthesearenotonlytobeusedtogetherwithgenuineaccessoriesandgenuine

replacementparts.Otherwiseanywarrantyclaimswillbeinvalid.

Liability

TheliabilityofEAEislimittotheamountthatthecustomerhasactuallypaidforthisproduct.Thisexclusionofliabilitydoesnotapplyto

damagescausedthroughwillfulmisconductorgrossnegligenceonthepartofEAE.

Allinformationinthismanualisbelievedtobecorrectattimeofpublication.

EAEreservestherighttoamendandaltertechnicaldataandcompositionwithoutpriornotice.

Pleaseconfirmattimeofordering.

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Installation, Operation and Parts Manual

EE-6435V2.B.PD



IMPORTANTNOTES........................................................................................................................................................2

SAFETYNOTES................................................................................................................................................................4

1.1Operationofliftingplatforms..............................................................................................................................................4

1.2Checkingoftheliftingplatforms.........................................................................................................................................4

1.3Importantsafetynotices......................................................................................................................................................5

1.4Safetyadvices......................................................................................................................................................................6

1.5Risksandsafetyinstructions................................................................................................................................................7

1.6Noiselevel............................................................................................................................................................................9

PACKING,STORAGEANDTRANSPORTATION.................................................................................................................10

2.1Theliftwasdismantledintothefollowing2partsfortransportation..............................................................................10

2.2Storage..............................................................................................................................................................................10

2.3Liftingandhandling...........................................................................................................................................................10

PRODUCTSDESCRIPTIONS.............................................................................................................................................11

3.1Generaldescriptions..........................................................................................................................................................11

3.2Constructionofthelift.......................................................................................................................................................11

3.3Dimensions........................................................................................................................................................................12

3.4Safetydevicesdescriptions................................................................................................................................................13

3.5Technicaldata...................................................................................................................................................................14

3.6Nameplate.........................................................................................................................................................................14

INSTALLATIONINSTRUCTIONS......................................................................................................................................15

4.1Preparationsbeforeinstallation........................................................................................................................................15

4.2Installationattentions.......................................................................................................................................................18

4.3Generalinstallationsteps..................................................................................................................................................18

4.4.Itemstobecheckedafterinstallation..............................................................................................................................22

OPERATIONINSTRUCTIONS...........................................................................................................................................22

5.1Precautions........................................................................................................................................................................22

5.2Descriptionsofcontrolpanel.............................................................................................................................................23

5.3Flowchartforoperation....................................................................................................................................................24

5.4Operationinstructions.......................................................................................................................................................24

5.5Emergencyloweringincaseofnopower..........................................................................................................................26

TROUBLESHOOTING.....................................................................................................................................................27

MAINTENANCE.............................................................................................................................................................28

Annex1,Steelcableconnection..............................................................................................................................................30

Annex2,Hydraulicschemesandpartslist..............................................................................................................................31

Annex3,Electricalschemesandpartslist...............................................................................................................................35

Annex4,Explodeddrawingsandpartslist...............................................................................................................................43

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Installation, Operation and Parts Manual

EE-6435V2.B.PD

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SAFETYNOTES

1.1Operationofliftingplatforms

Thisliftisspeciallydesignedforliftingmotorvehicles.Usersarenotallowedtouseitforanyotherpurposes.Theapplicablenational

regulations,lawsanddirectivesmustbeobserved.

Onlyusersaged18orabovewhohavebeeninstructedonhowtooperatetheliftingplatformandhaveproventheirabilitytodosotothe

owneraretobeentrustedwithunsupervisedoperationofliftingplatforms.Thetaskofoperatingtheliftingplatformsmustbegrantedin

writing.

Beforeloadingavehicleontotheliftingplatform,usersshouldstudytheoriginaloperationinstructionsandfamiliarizethemselveswiththe

operatingproceduresinseveraltrialruns.

Liftvehiclewithintheratedload.Don’tattempttoraisevehicleswithexcessiveweight.

1.2Checkingoftheliftingplatforms

Checksaretobebasedonthefollowingdirectivesandregulations:

Basicprinciplesfortestingliftingplatforms

Thebasicsafetyrequirementsstipulatedinthedirective2006/42/EC

Theapplicableaccidentpreventionregulations

Thechecksaretobeorganizedbytheuseroftheliftingplatform.Theuserisresponsibleforappointinganexpertorqualifiedpersonto

performchecking.Itmustbeensurethatthepersonchosensatisfiestherequirements.

Theuserbearsspecialresponsibilityifemployeesofthecompanyareappointedasexpertsorqualifiedpersons.

1.2.1Scopeofchecking

Regularcheckingessentiallyinvolvesperformingavisualinspectionandafunctionaltest.Thisincludescheckingtheconditionofthe

componentsandequipment,checkingthatthesafetysystemsarecompleteandfunctioningproperlyandthattheinspectionlogbookis

completelyfilledin.Thescopeofexceptionalcheckingdependsonthenatureandextentofanystructuralmodificationorrepairwork.

1.2.2Regularchecking

Afterinitialcommissioning,liftingplatformsaretobecheckedbyaqualifiedpersonatintervalsofnolongerthanoneyear.

Aqualifiedpersonissomebodywiththetrainingandexperiencerequiredtopossesssufficientknowledgeofliftingplatformsandwhois

sufficientlyfamiliarwiththepertinentnationalregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesofengineering

tobeabletoassessthesafeoperatingconditionofliftingplatforms.

1.2.3Exceptionalchecking

Liftingplatformswithaliftheightofmorethan2metersandliftingplatformsintendedforusewithpeoplestandingundertheloadbearing

elementsoftheloadaretobecheckedbyanexpertpriororreusefollowingstructuralmodificationsandmajorrepairstoloadbearing

components.

Anexpertissomebodywiththetrainingandexperiencerequiredtopossessspecialistknowledgeofliftingplatformsandwhoissufficiently

familiarwiththepertinentnationalworksafetyregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesofengineering

tobeabletocheckandgiveanexpertoptiononliftingplatforms.

Installation, Operation and Parts Manual

EE-6435V2.B.PD

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1.3Importantsafetynotices

1.3.1Recommendforindooruseonly,DOnotexposethelifttorain,snoworexcessivemoisture.

1.3.2Onlyusethisliftonasurfacethatisstable,levelanddryandnotslippery,andcapableofsustainingtheload.Donotinstallthelifton

anyasphaltsurface.

1.3.3Readandunderstandallsafetywarningsbeforeoperatingthelift.

1.3.4Donotleavethecontrolswhiletheliftisstillinmotion.

1.3.5Keephandsandfeetawayfromanymovingparts.Keepfeetclearoftheliftwhenlowering.

1.3.6Onlytheseproperlytrainedpersonnelcanoperatethelift.

1.3.7Donotwearunfitclothessuchaslargeclotheswithflounces,tires,etc.,whichcouldbecaughtbymovingpartsofthelift.

1.3.8Topreventevitableincidents,surroundingareasoftheliftmustbetidyandwithnothingunconcerned.

1.3.9Theliftissimplydesignedtolifttheentirebodyofvehicles,withitsmaximumweightwithintheliftingcapacity.

1.3.10Alwaysinsurethesafetylocksareengagedbeforeanyattempttoworknearorunderthevehicle.Neverremovesafetyrelated

componentsfromthelift.Donotuseifsafetyrelatedcomponentsaredamagedormissing.

1.3.11Donotrockthevehiclewhileontheliftorremoveanyheavycomponentfromvehiclethatmaycauseexcessiveweightshift.

1.3.12Checkatanytimethepartsofthelifttoensuretheagilityofmovingpartsandtheperformanceofsynchronization.Ensureregular

maintenanceandifanythingabnormaloccurs,stopusingtheliftimmediatelyandcontactourdealersforhelp.

1.3.13Lowerthelifttoitslowestpositionanddoremembertocutoffthepowersourcewhenservicefinishes.

1.3.14Donotmodifyanypartsoftheliftwithoutmanufacturer’sadvice.

1.3.15Iftheliftisgoingtobeleftunusedforalongtime,usersarerequiredto:

a.Disconnectthepower;

b.Emptytheoiltank;

c.Lubricatethemovingpartswithhydraulicoil.

WARNING：Thewarnings,cautionsandinstructionsdiscussedinthisinstructionmanualcannotcoverallpossibleconditionsandsituations

thatmayoccur.Itmustbeunderstoodbytheoperatorthatcommonsenseandcautionarefactorswhichcannotbebuiltintothisproduct,

butmustbesuppliedbytheoperator.

Attention:Forenvironmentprotection,pleasedisposethedisusedoilinaproperway.

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Installation, Operation and Parts Manual

EE-6435V2.B.PD

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1.4Safetyadvices

Allsafetywarninglabelsareclearlydepictedonthelifttoensurethattheoperatorisawareofandavoidthedangersof

usingtheliftinanincorrectmanner.Thelabelsmustbekeptcleanandtheyhavetobereplacedifdetachedordamaged.

Pleasereadcarefullythemeaningofeachlabelandmemoriesthemforfutureoperation.

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Installation, Operation and Parts Manual

EE-6435V2.B.PD

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1.5Risksandsafetyinstructions

Duringliftfunctioning,theoperatormustremaininthecontrolstationasdefinedinfigure1.

Thepresenceofpersonsbeneaththecross‐piecesand/ortheplatformswhentheyaremoving,orthepresenceofpersonsinsidethedanger

zoneindicatedinfigure2isstrictlyprohibited.Theareaoccupiedfromtheliftanditssurroundingwidth1,2metersoftheliftaredefinedas

“DANGERZONE”.

Theoperatorparkingarea,onlyforoperatingthelift,isdefinedas“OPERATEORZONE”.

Duringoperationspersonsareadmittedtotheareabeneaththevehicleonlywhenthevehicleisalreadyintheelevatedposition,whenthe

cross‐piecesandplatformsarestationary,andwhenthemechanicalsafetydevices(wedges)arefirmlyengagedintheslotsonthesafetyrods.

(Fig.1)



(Fig.2)



RISKOFCRUSHING(OPERATOR)

Possibleiftheoperatorcontrollingtheliftisnotinthespecifiedpositionatthecontrolpanel.

Whentheplatforms(andvehicle)areloweringtheoperatormustneverbepartlyorcompletelyunderneathornearofthemovablestructure.

Alwaysremainintheoperatorzone(Fig.3).

(Fig.3)Operatorzone

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Installation, Operation and Parts Manual

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

RISKOFCRUSHING(PERSONNEL)

Whentheplatformsandthevehicleareloweringpersonnelareprohibitedfromenteringtheareabeneaththemovablepartsofthelift(Fig.4).

Theliftoperatormustnotstarttheliftuntilithasbeenclearlyestablishedthattherearenopersonsindangerzone(Fig1,4,5)

(Fig.4)(Fig.5)



RISKOFIMPACT

Causedbythepartsoftheliftorthevehiclethatarepositionedatheadheight.

When,duetooperationalreasons,theliftisstoppedatrelativelylowelevations(lessthan1.75mfromtheground)personnelmustbecareful

toavoidimpactwithpartsofthemachinenotmarkedwithspecialcolors.(Fig.6)

RISKOFVEHICLEMOVING

Causedbyoperationsinvolvingtheapplicationofforcesufficienttodisplacethevehicle.

Inthecaseoflargeorparticularlyheavyvehicles,suddenmovementcouldcreateanunacceptableoverloadorunevenloadsharing.Therefore,

beforeliftingthevehicleandduringalloperationsonthevehicle 

MAKESURETHATITISPROPERLYSTOPPEDBYTHEHANDBRAKE.

(Fig.6)(Fig.7)



RISKOFVEHICLEFALLINGFROMLIFT

Thishazardmayariseinthecaseofincorrectpositioningofthevehicleontheplatforms,incorrectstoppingofthevehicle,orinthecaseof

vehiclesofdimensionsthatarenotcompatiblewiththecapacityofthelift.

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Installation, Operation and Parts Manual

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

RISKOFSLACKENINGOFLIFTCABLES

Causedbyobjectsleftleaningagainstthepostsorontheplatforms.(Fig.9)

(Fig.8)riskofvehiclefalling(Fig.9)riskofslackeningofliftcables.



RISKOFSLIPPING

Causedbylubricantcontaminationoftheflooraroundthelift(Fig.10).

THEAREABENEATHANDIMMEDIATELYSURROUNDINGTHELIFTANDALSOTHEPLATFORMSMUSTBEKEPTCLEAN.REMOVEANYOILSPILLS

IMMEDIATELY.

RISKSRELATEDTOIMPROPERUSE

Personsarenotpermittedtostandorsitontheplatformsduringraisingorloweringtheliftorwhenthevehicleisalreadylifted.(Fig.11)

(Fig.10)Riskofslipping(Fig.11)Risksrelatedtoimproperuse



1.6Noiselevel

Noiseemittedduringoperatingtheliftshouldbelessthan70dB.Foryourhealthconsideration,itissuggestedtoplaceanoisedetectorinyour

workingarea.

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Installation, Operation and Parts Manual

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

PACKING,STORAGEANDTRANSPORTATION

Packing,lifting,handling,transportingoperationsmustbeperformedonlybyexperiencedpersonnelwithappropriate

knowledgeoftheliftandafterreadingthismanual.

2.1Theliftwasdismantledintothefollowing2partsfortransportation.

NamePackedbyDimensionWeightQuantity

Lift(48L)Steelbrackets 5150*740*7101500KG1

Lift(52L)Steelbrackets5550*740*7101650KG1

Lift(57L)Steelbrackets6050*740*7101850KG1

RampsBubbledfilm1500*570*18045KG2

2.2Storage

Thepacksmustbekeptinacoveredandprotectedareainatemperaturerange0f‐10℃to+40℃.Theymustnotbeexposedtodirectsunlight,

rainorwater.

Stackingthepacks

Weadviseagainststackingbecausethepacksarenotdesignedforthistypeofstorage.Thenarrowbase,heavyweightandlargesizeofthe

packsmakestackingdifficultandpotentiallydangerous.

Ifstackingisunavoidable,useallappropriateprecautions:

‐neverstacktomorethan2metersinheight.

‐nevermakestacksofsinglepacks.Alwaysstackpairsofpacksinacrosspatternsothatthebaseisbiggerandtheresultingstackismore

stable.Oncethestackiscomplete,restrainitusingstraps,ropesorothersuitablemethods.

Amaximumoftwopackscanbestackedonlorries,incontainers,andinrailwaywagons,onconditionthatthepacksarestrappedtogether

andrestrainedtostopthemfalling.

2.3Liftingandhandling

Thepackscanbeliftedandtransportedonlybyusinglifttrucks.Thecenterofgravityandlashingpointsaremarkedonthe

packaging..Neverattempttohoistortransporttheunitusingliftingslings.



Openingthepacks

Whentheliftisdeliveredmakesurethatithasnotbeendamagedduringtransportationandthatallthepartsspecifiedonthepackinglistare

present.

Packsmustbeopenedadoptingalltheprecautionsrequiredtoavoidinjurytopersons(keepatasafedistancewhencuttingthestraps)or

damagetopartsofthemachine(becarefulthatnopartsaredroppedwhileyouareopeningthepacking)

Takespecialcarewiththehydraulicpowerunit,thecontrolpanelandtheplatformcylinder.

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