EAE EE-612FE Guide

Model No. EE-612FE
Fixed type single post lift
Electrical Release
Lifting Capacity 2500KG
Installation, Operation
and Parts Manual
Please read this entire manual carefully and completely before installation or operation of the lift.
2017.08.18 - 540104118

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IMPORTANT NOTES
Before start up, connecting and operating EAE products, it is absolutely essential that the operating instructions/owner’s manual
and, in particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling EAE
products and thus associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid
damage to the device, When an EAE product is handed over to another person, not only the operating instructions but also the
safety instructions and information on its designated use must be handed over to the person.
By using the product you agree the following conditions:
Copy right
The enclosed instructions are the property of EAE or its supplier, and are protected against duplication and reproduction by
copyright laws, international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract
thereof is prohibited and offenders are liable to prosecution; EAE reserves the right or initiates criminal proceedings and asserts
claims for damages in the event of infringements.
Warranty
The use of non-approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty,
even if such hardware has been removed again in the interim.
It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and
genuine replacement parts. Otherwise any warranty claims will be invalid.
Liability
The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not
apply to damages caused through willful misconduct or gross negligence on the part of EAE

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IMPORTANT NOTES......................................................................................................................................... 1
SAFETY NOTES ................................................................................................................................................ 4
1.1 Operation of lifting platforms................................................................................................................................4
1.2 Checking of the lifting platforms............................................................................................................................4
1.3 Important safety notices ........................................................................................................................................5
1.4 Warning labels .......................................................................................................................................................6
1.5 Potential safety risks..............................................................................................................................................7
1.6 Noise level.............................................................................................................................................................. 7
PACKING, STORAGE AND TRANSPORTATION .................................................................................................... 8
2.1 Storage...................................................................................................................................................................8
2.2 Lifting and handling...............................................................................................................................................8
PRODUCT DESCRIPTIONS ................................................................................................................................ 9
3.1 General descriptions ..............................................................................................................................................9
3.2 Construction of the lift ...........................................................................................................................................9
4.3 Dimensions...........................................................................................................................................................10
3.4 Safety devices descriptions ..................................................................................................................................11
3.5 Technical data......................................................................................................................................................11
INSTALLATION INSTRUCTIONS ....................................................................................................................... 12
4.1 Preparations before installation ..........................................................................................................................12
4.2 Installation attentions..........................................................................................................................................13
3.3 Installation ...........................................................................................................................................................13
4.4 Items to be checked after installation. ................................................................................................................21
OPERATION INSTRUCTIONS........................................................................................................................... 21
5.1 Precautions ..........................................................................................................................................................21
5.2 Descriptions of control box ..................................................................................................................................21
5.3 Operation instructions .........................................................................................................................................22
TROUBLE SHOOTING..................................................................................................................................... 23
MAINTENANCE............................................................................................................................................. 24
Annex 1, Floor Plan ....................................................................................................................................................26
Annex 2, Electrical schemes and parts list .................................................................................................................27
Annex 3, Hydraulic schemes and parts list.................................................................................................................31
Annex 4, Mechanical exploded drawings and parts list.............................................................................................35

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SAFETY NOTES
1.1 Operation of lifting platforms
This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national
regulations, laws and directives must be observed.
Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so
to the owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be
granted in writing.
Before loading a vehicle onto the lifting platform, users should study the original operation instructions and familiarize themselves
with the operating procedures in several trial runs.
Lift vehicle within the rated load. Don’t attempt to raise vehicles with excessive weight.
1.2 Checking of the lifting platforms
Checks are to be based on the following directives and regulations:
Basic principles for testing lifting platforms
The basic health and safety requirements.
The applicable accident prevention regulations
The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified
person to perform checking. It must be ensure that the person chosen satisfies the requirements.
The user bears special responsibility if employees of the company are appointed as experts or qualified persons.
1.2.1 Scope of checking
Regular checking essentially involves performing a visual inspection and a functional test. This includes checking the condition of the
components and equipment, checking that the safety systems are complete and functioning properly and that the inspection log
book is completely filled in. The scope of exceptional checking depends on the nature and extent of any structural modification or
repair work.
1.2.2 Regular checking
After initial commissioning, lifting platforms are to be checked by a qualified person at intervals of no longer than one year.
A qualified person is somebody with the training and experience required to possess sufficient knowledge of lifting platforms and
who is sufficiently familiar with the pertinent national regulations, accident prevention regulations and generally acknowledged
rules of engineering to be able to assess the safe operating condition of lifting platforms.
1.2.3 Exceptional checking
Lifting platforms with a lift height of more than 2 meters and lifting platforms intended for use with people standing under the load
bearing elements of the load are to be checked by an expert prior or reuse following structural modifications and major repairs to
load bearing components.
An expert is somebody with the training and experience required to possess specialist knowledge of lifting platforms and who is
sufficiently familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged

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rules of engineering to be able to check and give an expert option on lifting platforms.
1.3 Important safety notices
1.3.1 Recommend for indoor use only, DO not expose the lift to rain, snow or excessive moisture.
1.3.2 Only use this lift on a surface that is stable, level and dry and not slippery, and capable of sustaining the load. Do not install the
lift on any asphalt surface.
1.3.3 Read and understand all safety warnings before operating the lift.
1.3.4Do not leave the controls while the lift is still in motion.
1.3.5 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering.
1.3.6 Only these properly trained personnel can operate the lift.
1.3.7 Do not wear unfit clothes such as large clothes with flounces, tires, etc, which could be caught by moving parts of the lift.
1.3.8 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned.
1.3.9 The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity.
1.3.10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related
components from the lift. Do not use if safety related components are damaged or missing.
1.3.11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift.
1.3.12 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure
regular maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help.
1.3.13 Lower the lift to its lowest position and do remember to cut off the power source when service finishes.
1.3.14 Do not modify any parts of the lift without manufacturer’s advice.
1.3.15 If the lift is going to be left unused for a long time, users are required to:
a. Disconnect the power;
b. Empty the oil tank;
c. Lubricate the moving parts with hydraulic oil.
WARNING：The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions and
situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be
built into this product, but must be supplied by the operator.
Attention: For environment protection, please dispose the disused oil in a proper way.

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1.4 Warning labels
All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the
dangers of using the lift in an incorrect manner. The labels must be kept clean and they have to be replaced if
detached or damaged. Please read carefully the meaning of each label and memories them for future operation

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1.5 Potential safety risks
1.5.1 Mains voltage
Insulation damage and other faults may result in accessible components being live
Safety measures:
Only ever use the power cord provided or a tested power cord.
Replace wires with damaged insulation.
Do not open the operating unit.
1.5.2 Risk of injury, danger of crushing
In the event of excessive vehicle weight, incorrect mounting of the vehicle or on removing heavy
object, there is a risk of the vehicle falling off the lifting platform or tipping up.
Safety measures:
The lifting platform is only ever to be employed for the intended purpose.
Carefully study and heed all the information given in Section 1.4.
Observe the warning notices for operation.
1.6 Noise level
Noise emitted during operating the lift should be less than 70dB. For your health consideration, it is suggested to place a noise
detector in your working area.

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PACKING, STORAGE AND TRANSPORTATION
Packing, lifting, handling, transporting operations must be performed only by experienced personnel with
appropriate knowledge of the lift and after reading this manual.
2.1 Storage
The packs must be kept in a covered and protected area in a temperature range 0f -10℃to +40℃. They must not be exposed to
direct sunlight, rain or water.
Stacking the packs
We advise against stacking because the packs are not designed for this type of storage. The narrow base, heavy weight and large size
of the packs make stacking difficult and potentially dangerous.
If stacking is unavoidable, use all appropriate precautions:
-never stack to more than 2 meters in height.
-never make stacks of single packs. Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is
more stable. Once the stack is complete, restrain it using straps, ropes or other suitable methods.
A maximum of two packs can be stacked on lorries, in containers, and in railway wagons, on condition that the packs are strapped
together and restrained to stop them falling.
2.2 Lifting and handling
The packs can be lifted and transported only by using lift trucks.
Opening the packs
When the lift is delivered, make sure that it has not been damaged during transportation and that all the parts are present.
Packs must be opened adopting all the precautions required to avoid injury to persons (keep at a safe distance when cutting the
straps) or damage to parts of the machine (be careful that no parts are dropped while you are opening the packing)
Take special care with the hydraulic power unit, the control panel and the platform cylinder.

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PRODUCT DESCRIPTIONS
3.1 General descriptions
This single post lift is for fixed use and is driven by an electro-hydraulic system. Gear pump delivers hydraulic oil to oil cylinders and
pushes upwards its piston. The piston drives the chain to raise the carriage and lifting platforms.
The mechanical safety hooking unit ensures no slipping in case of hydraulic failure.
3.2 Construction of the lift

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4.3 Dimensions

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3.4 Safety devices descriptions
POS.
Name
Function
1
24V control unit
Safe voltage for users.
2
Mechanical safety catch
Catch the carriage in case of hydraulic failure.
3
Safe descent limit switch
Stop descending at safety height off the ground.
4
Arm locking unit
Ensure the lifting arms are locked and avoid being swinging during lifting process
5
Limit switch
Stop rising movement at maximum safety height
3.5 Technical data
Rated load capacity
2500KG
Full rise height
1870mm
Initial height
115±5mm
Full rise time with load
≤50s
Full lowering time with load
≤30s
Hydraulic pressure
24MPa
Oil Volume
8L

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INSTALLATION INSTRUCTIONS
4.1 Preparations before installation
4.1.1 Space requirements.
Indoor installation only. Refer to 3.3 for the dimensions of the lift. There must also be a clearance of at least 1 meter between the
lifting platform and fixed elements (e.g. wall) in all lifting positions. There must be sufficient space at the ends of the lifting platform
for driving vehicles on and off.
To stop vehicles colliding with the ceiling, it is advisable to fit an overhead light barrier in low ceiling buildings.
4.1.2 Foundations and connections
The user must have the following work performed before erecting the lift.
Construction of the foundation following consultation with the manufacturer’s customer service or an authorized service
agent.
Routing of the wiring to the installation location. The user must provide fuse protection for the connection. Electrical system
connection must be done by licensed technicians. Requirements for power supply cable of the installation site: at least
2.5mm2 wire core for 3Ph power and 4.0mm2 wire core for 1Ph power.
Refer also to the corresponding information in the operation instructions.
4.1.3 Foundations preparations
See Annex 1 for foundation plan.
There must be a clearance of at least 1 meter between the lifting platform and fixed elements (e.g. wall) in all lifting positions.
There must also be sufficient space for driving vehicles on and off.
C20/25 concrete base with strength more than 3000psi, Minimum thickness of 200mm.
Surface: Horizontal and even (Gradients max. 0.5 %)
Newly built concrete ground must be older than 20days.
4.1.4 Tools and equipment needed for installation
Tool name
Specification
QTY
Electrical drill (Only necessary to fixed installation )
With D20mm drill bit.
1
Open spanner
D17-19mm
2
Adjustable spanner
big than D30mm
Cross socket screw driver
PH2
1
Socket spanner
D24mm
1
Cross socket screw driver
PH2
1
Hammer
10 pounds
1
Lifting equipment
Capacity more than 2000KG
1

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4.1.5 Checking parts
Unfold the package and check if any parts missed as per the following list. Do not hesitate to contact us in case any parts missed, but
if you do not contact us and insist installing upon the lack of some parts, we as well as our dealers will not bear any responsibility for
this and will charge for any parts subsequently demanded by the buyer.
POS.
Name
Specification
Qty
1
Post assembly
612E-A1-B3
1
2
Base frame assembly
612FE-A1
1
3
Carriage assembly
612E-A3
1
4
Oil cylinder assembly
612E-A6
1
5
Lifting platform assembly
612E-A4
1
6
Front swing arm assembly
612E-A4-B3
1
7
Right side swing arm assembly
612E-A4-B04
1
8
Left side swing arm assembly
612E-A4-B4
1
9
Long oil hose
612E-A12,L=2050mm
1
10
Oil hose
L=400mm
1
11
Control unit
1
12
Hex head full swivel screw
M14*40
6
13
Hex nut
M14
6
14
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4.2 Installation attentions
4.2.1 Joints of oil hoses and wires must be well connected in order to avoid leakage of oil hose and looseness of electrical wires.
4.2.2 All bolts should be firmly screwed up.
4.2.3 Do not place any vehicle on the lift in the case of trial running.
4.2.4 Make sure post stand vertical to the ground. No slanting.
3.3 Installation
Step 1: Dismantle the package
Caution: Packs must be opened adopting all the precautions required to avoid injury to persons (keep at a safe
distance when cutting the straps) or damage to parts of the machine (be careful that no parts are dropped while
you are opening the packing)
Move the lifting arms and control box out from the post.
Suspend the post by lifting equipment and then dismantle the post from its packing frame using an adjustable spanner (big
than D30)
Take special care with the hydraulic power unit, the control panel and the platform cylinder.

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Step 2: Fix the bridge approach with the base frame.
Step 3: Fix the post onto to the base frame.

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Step 4: Drill anchor holes for expansion bolts and secure the base frame on the ground with anchoring
expansion bolts.
Step 5: Install the lifting platform and lifting arms.
a) Fix the lifting platform onto the carriage with 10 flat washers, spring washers and hex head screws.

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b) Fix lifting arms onto the lifting platform.
Step 6: Fix the mechanical safety locking unit.

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Step 7: Mount the power unit onto the post.
Step 8: Connect oil hoses.
Connect the oil hose as per the following diagram.
Make sure the oil hose connector is clean before making the connection.

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Step 9: Fix control system
a) Mount the control box onto the post.
b) Fix limit switches and do wire connections.

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c) Connect wires of electromagnets.
d) Connect wires of motor and solenoid unloading valve.

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Step 10: Fix chain protection cloth
Step 11: Fill with hydraulic oil.
CLEAN AND FRESH OIL ONLY. DON’T FILL THE TANK COMPLETELY FULL.
Lift must be fully lowered before changing or adding hydraulic oil
Pour 7 liters anti-abrasion hydraulic oil into the oil tank. The level of oil shall reach the tippets volume mark of the tank.
Add more oil after running the lift for several cycles until the lift can rise to the maximum lifting height.
Note: It is suggested to use NO.46 hydraulic oil when average temperature of the location is above 18 degree Celsius and using NO.32
hydraulic oil when temperature is below 18 degree Celsius.
Change the oil 6 months after initial use and change once per year thereafter.
Step 12: Trial running.
Get familiar with lift controls by running the lift through a few cycles before loading vehicle on lift. This step is of particular
importance for it can check if the oil hose is well connected. The connection is qualified when there is no abnormal sound or leakage
after having been tested for 5-6 times.
Raise and lower lift several times. The cylinder is self-bleeding. After bleeding system, fluid level in power unit reservoir may be
down. Add more fluid if necessary to raise lift to full height. It is only necessary to add fluid to raise lift to full height.
If the lift doesn't raise, the motor may turn in the wrong direction. In such event, interchange wires U, V in the connection box.