Eae Ee-6445p Guide

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Installation, Operation

andPartsManual

6445P

Four Post Parking Lift

Manual Release

Lifting capacity: 4000KG (9000 lbs.)

Please read this entire manual carefully and completely before installation or operation of the lift.

Distributed by

DATE: 23

2018

Installation, Operation and Parts Manual

EE-6445P

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SAFETY..........................................................................................................................................................................3

1.1Operationofliftingplatforms............................................................................................................................................3

1.2Checkingoftheliftingplatforms.......................................................................................................................................3

1.3Importantsafetynotices....................................................................................................................................................4

1.4Risksandsafetyinstructions..............................................................................................................................................5

PACKINGANDTRANSPORTATION.................................................................................................................................6

2.1Packing..............................................................................................................................................................................6

2.2Storage...............................................................................................................................................................................6

2.3Liftingandhandling...........................................................................................................................................................6

PRODUCTDESCRIPTIONS...............................................................................................................................................7

3.1Generaldescriptions..........................................................................................................................................................7

3.2Generalconstructionofthelift..........................................................................................................................................7

3.3Dimensions........................................................................................................................................................................8

3.4Safetydevicesdescriptions................................................................................................................................................9

3.5Technicaldata...................................................................................................................................................................9

INSTALLATIONINSTRUCTIONS.....................................................................................................................................10

4.1Preparationsbeforeinstallation......................................................................................................................................10

4.2Installationattentions.....................................................................................................................................................11

4.3Generalinstallationinstructions......................................................................................................................................12

4.4.Itemstobecheckedafterinstallation............................................................................................................................19

OPERATIONINSTRUCTIONS.........................................................................................................................................20

5.1Precautions......................................................................................................................................................................20

5.2Operationinstructions.....................................................................................................................................................20

TROUBLESHOOTING...................................................................................................................................................21

MAINTENANCE...........................................................................................................................................................22

Annex1,Electricalschemesandpartslist.............................................................................................................................24

Annex2,Hydraulicschemesandpartslist............................................................................................................................25

Annex3,Mechanicalexplodeddrawingsandpartslist........................................................................................................28

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Installation, Operation and Parts Manual

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SAFETY

1.1Operationofliftingplatforms

Thisliftisspeciallydesignedforvehicleparking.Usersarenotallowedtouseitforanyotherpurposes.Theapplicablenationalregulations,

lawsanddirectivesmustbeobserved.

Onlyusersaged18orabovewhohavebninstructedonhowtooperatetheliftingplatformandhaveproventheirabilitytodosototheowner

aretobeentrustedwithunsupervisedoperationofliftingplatforms.Thetaskofoperatingtheliftingplatformsmustbegrantedinwriting.

Beforeloadingavehicleontotheliftingplatform,usersshouldstudytheoriginaloperationinstructionsandfamiliarizethemselveswiththe

operatingproceduresinseveraltrialruns.

Liftvehiclewithintheratedload.Don’tattempttoparkvehicleswithexcessiveweight.

1.2Checkingoftheliftingplatforms

Checksaretobebasedonthefollowingdirectivesandregulations:

Basicprinciplesfortestingliftingplatforms

Thebasichealthandsafetyrequirements

HarmonizedEuropeanstandards

Theapplicableaccidentpreventionregulations

Thechecksaretobeorganizedbytheuseroftheliftingplatform.Theuserisresponsibleforappointinganexpertorqualifiedpersonto

performchecking.Itmustbeensurethatthepersonchosensatisfiestherequirements.

Theuserbearsspecialresponsibilityifemploysofthecompanyareappointedasexpertsorqualifiedpersons.

1.2.1Scopeofchecking

Regularcheckingessentiallyinvolvesperformingavisualinspectionandafunctionaltest.Thisincludescheckingtheconditionofthe

componentsandequipment,checkingthatthesafetysystemsarecompleteandfunctioningproperlyandthattheinspectionlogbookis

completelyfilledin.Thescopeofexceptionalcheckingdependsonthenatureandextentofanystructuralmodificationorrepairwork.

1.2.2Regularchecking

Afterinitialcommissioning,liftingplatformsaretobecheckedbyaqualifiedpersonatintervalsofnotlongerthanoneyear.

Aqualifiedpersonissomebodywiththetrainingandexperiencerequiredtopossesssufficientknowledgeofliftingplatformsandwhois

sufficientlyfamiliarwiththepertinentnationalregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesofengineringto

beabletoassessthesafeoperatingconditionofliftingplatforms.

1.2.3Exceptionalchecking

Liftingplatformswithaliftheightofmorethan2metersandliftingplatformsintendedforusewithpeoplestandingundertheloadbearing

elementsoftheloadaretobecheckedbyanexpertpriororreusefollowingstructuralmodificationsandmajorrepairstoloadbearing

components.

Anexpertissomebodywiththetrainingandexperiencerequiredtopossessspecialistknowledgeofliftingplatformsandwhoissufficiently

familiarwiththepertinentnationalworksafetyregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesofengineering

Installation, Operation and Parts Manual

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tobeabletocheckandgiveanexpertoptiononliftingplatforms.

1.3Importantsafetynotices

1.3.1Recommendforindooruseonly.DOnotexposethelifttorain,snoworexcessivemoisture.

1.3.2Onlyusethisliftonasurfacethatisstable,levelanddryandnotslippery,andcapableofsustainingtheload.Donotinstalltheliftonany

asphaltsurface.

1.3.3Readandunderstandallsafetywarningsbeforeoperatingthelift.

1.3.4Donotleavethecontrolswhiletheliftisstillinmotion.

1.3.5Keephandsandfeetawayfromanymovingparts.Keepfeetclearoftheliftwhenlowering.

1.3.6Onlytheseproperlytrainedpersonnelcanoperatethelift.

1.3.7Donotwearunfitclothessuchaslargeclotheswithflounces,tires,etc.,whichcouldbecaughtbymovingpartsofthelift.

1.3.8Topreventevitableincidents,surroundingareasoftheliftmustbetidyandwithnothingunconcerned.

1.3.9Theliftissimplydesignedtolifttheentirebodyofvehicles,withitsmaximumweightwithintheliftingcapacity.

1.3.10Alwaysinsurethesafetylocksareengagedbeforeanyattempttoworknearorunderthevehicle.Neverremovesafetyrelated

componentsfromthelift.Donotuseifsafetyrelatedcomponentsaredamagedormissing.

1.3.11Donotrockthevehiclewhileontheliftorremoveanyheavycomponentfromvehiclethatmaycauseexcessiveweightshift.

1.3.12Checkatanytimethepartsofthelifttoensuretheagilityofmovingpartsandtheperformanceofsynchronization.Ensureregular

maintenanceandifanythingabnormaloccurs,stopusingtheliftimmediatelyandcontactourdealersforhelp.

1.3.13Lowerthelifttoitslowestpositionanddoremembertocutoffthepowerwhennotusingthelift.

1.3.14Donotmodifyanypartsoftheliftwithoutmanufacturer’sadvice.

1.3.15Iftheliftisgoingtobeleftunusedforalongtime,usersarerequiredto:

a.Disconnectthepower;

b.Emptytheoiltank;

c.Lubricatethemovingpartswithhydraulicoil.

WARNING：Thewarnings,cautionsandinstructionsdiscussedinthisinstructionmanualcannotcoverallpossibleconditionsandsituations

thatmayoccur.Itmustbeunderstoodbytheoperatorthatcommonsenseandcautionarefactorswhichcannotbebuiltintothisproduct,

butmustbesuppliedbytheoperator.

CAUTION1:ALWAYS ensure the mechanical safety locks are engaged parking. Never remove safety

related components from the lift. Do not use if safety related components are damaged or missing.

CAUTION2: Failure installation and operation or any improper modification could result in hurts or even

death of operators. Please do read and understand this manual thoroughly and operate as it required.

Installation, Operation and Parts Manual

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1.4Risksandsafetyinstructions

Duringliftfunctioning,theoperatorshallstandinasafearea.

Thepresenceofpersonsbeneaththecross‐piecesand/ortheplatformswhentheyaremoving,orthepresenceofpersonsinsidethedanger

zoneisstrictlyprohibited.Duringoperationspersonsareadmittedtotheareabeneaththevehicleonlywhenthevehicleisalreadyinthe

elevatedposition,whenthecross‐piecesandplatformsarestationary,andwhenthemechanicalsafetydevices(wedges)arefirmlyengagedin

theslotsonthesafetyrods.

RISKOFCRUSHING

Whentheplatformsandthevehiclearelowering,makesurenovehicleisbeneaththeparkingplatform.

Whentheplatformsandthevehiclearelowering,personnelareprohibitedfromenteringtheareabeneaththemovablepartsofthelift

Theliftoperatormustnotstarttheliftuntilithasbeenclearlyestablishedthattherearenopersonsindangerzone

RISKOFIMPACT

IMPACTcausedbythepartsoftheliftorthevehiclethatarepositionedatheadheight.

When,duetooperationalreasons,theliftisstoppedatrelativelylowelevations(lessthan1.75mfromtheground)personnelmustbecareful

toavoidimpactwithpartsofthemachinenotmarkedwithspecialcolors.

RISKOFVEHICLEMOVING

MOVINGcausedbyoperationsinvolvingtheapplicationofforcesufficienttodisplacethevehicle.

Inthecaseoflargeorparticularlyheavyvehicles,suddenmovementcouldcreateanunacceptableoverloadorunevenloadsharing.

Therefore,beforeliftingthevehicleandduringalloperationsonthevehicleMAKESURETHATITISPROPERLYSTOPPEDBYTHEHAND

BRAKE..

RISKOFVEHICLEFALLINGFROMLIFT

Thishazardmayariseinthecaseofincorrectpositioningofthevehicleontheplatforms,incorrectstoppingofthevehicle,orinthecaseof

vehiclesofdimensionsthatarenotcompatiblewiththecapacityofthelift.

RISKOFSLACKENINGOFLIFTCABLES

SLACKENINGcausedbyobjectsleftleaningagainstthepostsorontheplatforms.

RISKOFSLIPPING

SLIPPINGcausedbylubricantcontaminationoftheflooraroundthelift

THEAREABENEATHANDIMMEDIATELYSURROUNDINGTHELIFTANDALSOTHEPLATFORMSMUSTBEKEPTCLEAN.

REMOVEANYOILSPILLSIMMEDIATELY.

RISKSRELATEDTOIMPROPERUSE

Personsarenotpermittedtostandorsitontheplatformsduringtheliftingprocessorwhenthevehicleisalreadylifted.

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Installation, Operation and Parts Manual

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PACKINGANDTRANSPORTATION

Packing,lifting,handling,transportingoperationsmustbeperformedonlybyexperiencedpersonnelwithappropriate

knowledgeoftheliftandafterreadingthismanual.

2.1Packing

Theliftisshippedwithtwoparts.

NamePackedbyDimensionWeightQuantity

LiftSteelbracket5050*620*685mm

198‐13/16”x24‐7/16”

x26‐15/16”

1250kg

2750lbs.

1

oildrippansBubblefilm950*600*60mm

37‐3/8”x23‐5/8”x2‐3/8”

5kg

11lbs.

1(8pcs)

2.2Storage

Thepacksmustbekeptinacoveredandprotectedareainatemperaturerangeof‐10℃to+40 .Theymustnotbeexposedtodirect℃

sunlight.

Stackingthepacks

Weadviseagainststackingbecausethepacksarenotdesignedforthistypeofstorage.Thenarrowbase,heavyweightandlargesizeofthe

packsmakestackingdifficultandpotentiallydangerous.

Ifstackingisunavoidable,useallappropriateprecautions:

‐neverstacktomorethan2meters(783/4”)inheight.

‐nevermakestacksofsinglepacks.Alwaysstackpairsofpacksinacrosspatternsothatthebaseisbiggerandtheresultingstackismore

stable.Oncethestackiscomplete,restrainitusingstraps,ropesorothersuitablemethods.

Amaximumoftwopackscanbestackedonlorries,incontainers,andinrailwaywagons,onconditionthatthepacksarestrappedtogether

andrestrainedtostopthemfalling.

2.3Liftingandhandling

Thepackscanbeliftedandtransportedonlybyusinglifttrucks.Neverattempttohoistortransporttheunitusingliftingstraps.



Openingthepacks

Whentheliftisdeliveredmakesurethatithasnotbeendamagedduringtransportationandthatallthepartsspecifiedonthepackinglistare

present.

Packsmustbeopenedadoptingalltheprecautionsrequiredtoavoidinjurytopersons(keepatasafedistancewhencuttingthestraps)or

damagetopartsofthemachine(becarefulthatnopartsaredroppedwhileyouareopeningthepacking)

Takespecialcarewiththehydraulicpowerunit,thecontrolpanelandtheplatformcylinder.



Installation, Operation and Parts Manual



PRODUCTDESCRIPTIONS

3.1Generaldescriptions

Thisfourpostliftisgenerallycomposedbyfourposts,twobeams,twoplatforms,ahydraulicoilcylinderandasetofpowerunit.Itisdrivenby

anelectro‐hydraulicsystem.Upanddownofplatformsiscontrolledbythetoandfromovementoftheoilcylinder.Itisequippedwith

mechanicalsafetylocksinthefourposts,whichistopreventtheplatformsfromsuddendroppingdownincasethehydraulicsystemfailsto

work.

3.2Generalconstructionofthelift



1.Powersidepost 7.Wheelretainer

2.Post 8.Drive‐onramp

3.Powersidecrossbeam 9.Tooltray

4.Thesecondarycrossbeam 10.Powerunit

5.Mainplatform 11.Mobilekit(optional)

6.Secondaryplatform



Installation, Operation and Parts Manual



3.3Dimensions



Installation, Operation and Parts Manual



3.4Safetydevicesdescriptions

POS.Name Function

1‐2‐3Mechanicalsafetylockingunit Catchthecarriagesincaseofhydraulicfailure

4Manuallockingreleaseunit Releasemechanicalsafetylockmanually.

5Frontendstops Preventvehiclesfromrollingoff.

6Rearendstops Preventvehiclesfromrollingoff.

3.5Technicaldata

PowertypeElectro‐hydraulic

Ratedcapacity4000KG(9000lbs.)

Fullriseheight 1970mm(779/16”)

Initialheight 140mm(51/2”)

Fullrisetime ≤70S

Fulldescenttime ≤60S

Workingpressure ≥20MPa.(2900PSI)

Powersupply 380V

Motorcapacity 2.2kW

Oiltankvolume 12L(3.17USgal)

Noise <75dB

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Installation, Operation and Parts Manual



INSTALLATIONINSTRUCTIONS

4.1Preparationsbeforeinstallation

4.1.1Spacerequirements.

Thisliftisforindooruseonly.

Tostopvehiclescollidingwiththeceiling,itisadvisabletofitanoverheadlightbarrierinlowceilingbuildings.

Referto3.3forthedimensionsofthelift.Theremustbeaclearanceofatleast1000mm(393/8 ” ) betweentheliftingplatformandfixed

elements(e.g.wall)inallliftingpositions.Theremustbesufficientspaceattheendsoftheliftingplatformfordrivingvehiclesonandoff.

4.1.2Foundationsandconnections

Theusermusthavethefollowingworkperformedbeforeerectingthelift.

Constructionofthefoundationfollowingconsultationwiththemanufacturer’scustomerserviceoranauthorizedserviceagent.

Routingofthewiringtotheinstallationlocation.Theusermustprovidefuseprotectionfortheconnection.ForVoltagebetween100V

to240V,itisadvisedtouseC32circuitbreaker.ForVoltagebetween380Vto415V,itisadvisedtouseC16circuitbreaker.Electrical

systemconnectionmustbedonebylicensedtechnicians.Requirementsforpowersupplycableoftheinstallationsite:atleast2.5mm2

(1/8sq.inch)wirecorefor3Phpowerand4.0mm2(3/16sq.inch)wirecorefor1Phpower.

Referalsotothecorrespondinginformationintheoperationinstructions.

4.1.3Foundationspreparations

Onlyusethisliftonasurfacethatisstable,levelanddryandnotslippery,andcapableofsustainingtheload.

Theremustalsobesufficientspacefordrivingvehiclesonandoff.

C20/25concretebasewithstrengthmorethan3000psi.Minimumthicknessof200mm(7‐7/8 ” ) . 

Surface:Horizontalandeven(Gradientsmax.0.5%)

Newlybuiltconcretegroundmustbeolderthan20days.

4.1.4Toolsandequipmentneededforinstallation

ToolnameSpecificationQuantity

OpenspannerD17‐19,D22‐242

HexsocketspannerD2.5‐141

AdjustablespannerAboveD301

CrosssocketscrewdriverPH21

SocketspannerD241

TorquespannerMD4001

LevellingdeviceAccuracy1/16”1

TruckliftCapacitymorethan1500kg(3300lbs.)1

StrapCapacitymorethan1000kg(2200lbs.)1



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