EAE EE-6445P Guide
Installation, Operation
andPartsManual
EE
-
6445P
Four Post Parking Lift
Manual Release
Lifting capacity: 4000KG (9000 lbs.)
Please read this entire manual carefully and completely before installation or operation of the lift.
Distributed by
DATE: 23
/
01
/
2018
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SAFETY..........................................................................................................................................................................3
1.1Operationofliftingplatforms............................................................................................................................................3
1.2Checkingoftheliftingplatforms.......................................................................................................................................3
1.3Importantsafetynotices....................................................................................................................................................4
1.4Risksandsafetyinstructions..............................................................................................................................................5
PACKINGANDTRANSPORTATION.................................................................................................................................6
2.1Packing..............................................................................................................................................................................6
2.2Storage...............................................................................................................................................................................6
2.3Liftingandhandling...........................................................................................................................................................6
PRODUCTDESCRIPTIONS...............................................................................................................................................7
3.1Generaldescriptions..........................................................................................................................................................7
3.2Generalconstructionofthelift..........................................................................................................................................7
3.3Dimensions........................................................................................................................................................................8
3.4Safetydevicesdescriptions................................................................................................................................................9
3.5Technicaldata...................................................................................................................................................................9
INSTALLATIONINSTRUCTIONS.....................................................................................................................................10
4.1Preparationsbeforeinstallation......................................................................................................................................10
4.2Installationattentions.....................................................................................................................................................11
4.3Generalinstallationinstructions......................................................................................................................................12
4.4.Itemstobecheckedafterinstallation............................................................................................................................19
OPERATIONINSTRUCTIONS.........................................................................................................................................20
5.1Precautions......................................................................................................................................................................20
5.2Operationinstructions.....................................................................................................................................................20
TROUBLESHOOTING...................................................................................................................................................21
MAINTENANCE...........................................................................................................................................................22
Annex1,Electricalschemesandpartslist.............................................................................................................................24
Annex2,Hydraulicschemesandpartslist............................................................................................................................25
Annex3,Mechanicalexplodeddrawingsandpartslist........................................................................................................28
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SAFETY
1.1Operationofliftingplatforms
Thisliftisspeciallydesignedforvehicleparking.Usersarenotallowedtouseitforanyotherpurposes.Theapplicablenationalregulations,
lawsanddirectivesmustbeobserved.
Onlyusersaged18orabovewhohavebninstructedonhowtooperatetheliftingplatformandhaveproventheirabilitytodosototheowner
aretobeentrustedwithunsupervisedoperationofliftingplatforms.Thetaskofoperatingtheliftingplatformsmustbegrantedinwriting.
Beforeloadingavehicleontotheliftingplatform,usersshouldstudytheoriginaloperationinstructionsandfamiliarizethemselveswiththe
operatingproceduresinseveraltrialruns.
Liftvehiclewithintheratedload.Don’tattempttoparkvehicleswithexcessiveweight.
1.2Checkingoftheliftingplatforms
Checksaretobebasedonthefollowingdirectivesandregulations:
Basicprinciplesfortestingliftingplatforms
Thebasichealthandsafetyrequirements
HarmonizedEuropeanstandards
Theapplicableaccidentpreventionregulations
Thechecksaretobeorganizedbytheuseroftheliftingplatform.Theuserisresponsibleforappointinganexpertorqualifiedpersonto
performchecking.Itmustbeensurethatthepersonchosensatisfiestherequirements.
Theuserbearsspecialresponsibilityifemploysofthecompanyareappointedasexpertsorqualifiedpersons.
1.2.1Scopeofchecking
Regularcheckingessentiallyinvolvesperformingavisualinspectionandafunctionaltest.Thisincludescheckingtheconditionofthe
componentsandequipment,checkingthatthesafetysystemsarecompleteandfunctioningproperlyandthattheinspectionlogbookis
completelyfilledin.Thescopeofexceptionalcheckingdependsonthenatureandextentofanystructuralmodificationorrepairwork.
1.2.2Regularchecking
Afterinitialcommissioning,liftingplatformsaretobecheckedbyaqualifiedpersonatintervalsofnotlongerthanoneyear.
Aqualifiedpersonissomebodywiththetrainingandexperiencerequiredtopossesssufficientknowledgeofliftingplatformsandwhois
sufficientlyfamiliarwiththepertinentnationalregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesofengineringto
beabletoassessthesafeoperatingconditionofliftingplatforms.
1.2.3Exceptionalchecking
Liftingplatformswithaliftheightofmorethan2metersandliftingplatformsintendedforusewithpeoplestandingundertheloadbearing
elementsoftheloadaretobecheckedbyanexpertpriororreusefollowingstructuralmodificationsandmajorrepairstoloadbearing
components.
Anexpertissomebodywiththetrainingandexperiencerequiredtopossessspecialistknowledgeofliftingplatformsandwhoissufficiently
familiarwiththepertinentnationalworksafetyregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesofengineering
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tobeabletocheckandgiveanexpertoptiononliftingplatforms.
1.3Importantsafetynotices
1.3.1Recommendforindooruseonly.DOnotexposethelifttorain,snoworexcessivemoisture.
1.3.2Onlyusethisliftonasurfacethatisstable,levelanddryandnotslippery,andcapableofsustainingtheload.Donotinstalltheliftonany
asphaltsurface.
1.3.3Readandunderstandallsafetywarningsbeforeoperatingthelift.
1.3.4Donotleavethecontrolswhiletheliftisstillinmotion.
1.3.5Keephandsandfeetawayfromanymovingparts.Keepfeetclearoftheliftwhenlowering.
1.3.6Onlytheseproperlytrainedpersonnelcanoperatethelift.
1.3.7Donotwearunfitclothessuchaslargeclotheswithflounces,tires,etc.,whichcouldbecaughtbymovingpartsofthelift.
1.3.8Topreventevitableincidents,surroundingareasoftheliftmustbetidyandwithnothingunconcerned.
1.3.9Theliftissimplydesignedtolifttheentirebodyofvehicles,withitsmaximumweightwithintheliftingcapacity.
1.3.10Alwaysinsurethesafetylocksareengagedbeforeanyattempttoworknearorunderthevehicle.Neverremovesafetyrelated
componentsfromthelift.Donotuseifsafetyrelatedcomponentsaredamagedormissing.
1.3.11Donotrockthevehiclewhileontheliftorremoveanyheavycomponentfromvehiclethatmaycauseexcessiveweightshift.
1.3.12Checkatanytimethepartsofthelifttoensuretheagilityofmovingpartsandtheperformanceofsynchronization.Ensureregular
maintenanceandifanythingabnormaloccurs,stopusingtheliftimmediatelyandcontactourdealersforhelp.
1.3.13Lowerthelifttoitslowestpositionanddoremembertocutoffthepowerwhennotusingthelift.
1.3.14Donotmodifyanypartsoftheliftwithoutmanufacturer’sadvice.
1.3.15Iftheliftisgoingtobeleftunusedforalongtime,usersarerequiredto:
a.Disconnectthepower;
b.Emptytheoiltank;
c.Lubricatethemovingpartswithhydraulicoil.
WARNING：Thewarnings,cautionsandinstructionsdiscussedinthisinstructionmanualcannotcoverallpossibleconditionsandsituations
thatmayoccur.Itmustbeunderstoodbytheoperatorthatcommonsenseandcautionarefactorswhichcannotbebuiltintothisproduct,
butmustbesuppliedbytheoperator.
CAUTION1:ALWAYS ensure the mechanical safety locks are engaged parking. Never remove safety
related components from the lift. Do not use if safety related components are damaged or missing.
CAUTION2: Failure installation and operation or any improper modification could result in hurts or even
death of operators. Please do read and understand this manual thoroughly and operate as it required.
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1.4Risksandsafetyinstructions
Duringliftfunctioning,theoperatorshallstandinasafearea.
Thepresenceofpersonsbeneaththecross‐piecesand/ortheplatformswhentheyaremoving,orthepresenceofpersonsinsidethedanger
zoneisstrictlyprohibited.Duringoperationspersonsareadmittedtotheareabeneaththevehicleonlywhenthevehicleisalreadyinthe
elevatedposition,whenthecross‐piecesandplatformsarestationary,andwhenthemechanicalsafetydevices(wedges)arefirmlyengagedin
theslotsonthesafetyrods.
RISKOFCRUSHING
Whentheplatformsandthevehiclearelowering,makesurenovehicleisbeneaththeparkingplatform.
Whentheplatformsandthevehiclearelowering,personnelareprohibitedfromenteringtheareabeneaththemovablepartsofthelift
Theliftoperatormustnotstarttheliftuntilithasbeenclearlyestablishedthattherearenopersonsindangerzone
RISKOFIMPACT
IMPACTcausedbythepartsoftheliftorthevehiclethatarepositionedatheadheight.
When,duetooperationalreasons,theliftisstoppedatrelativelylowelevations(lessthan1.75mfromtheground)personnelmustbecareful
toavoidimpactwithpartsofthemachinenotmarkedwithspecialcolors.
RISKOFVEHICLEMOVING
MOVINGcausedbyoperationsinvolvingtheapplicationofforcesufficienttodisplacethevehicle.
Inthecaseoflargeorparticularlyheavyvehicles,suddenmovementcouldcreateanunacceptableoverloadorunevenloadsharing.
Therefore,beforeliftingthevehicleandduringalloperationsonthevehicleMAKESURETHATITISPROPERLYSTOPPEDBYTHEHAND
BRAKE..
RISKOFVEHICLEFALLINGFROMLIFT
Thishazardmayariseinthecaseofincorrectpositioningofthevehicleontheplatforms,incorrectstoppingofthevehicle,orinthecaseof
vehiclesofdimensionsthatarenotcompatiblewiththecapacityofthelift.
RISKOFSLACKENINGOFLIFTCABLES
SLACKENINGcausedbyobjectsleftleaningagainstthepostsorontheplatforms.
RISKOFSLIPPING
SLIPPINGcausedbylubricantcontaminationoftheflooraroundthelift
THEAREABENEATHANDIMMEDIATELYSURROUNDINGTHELIFTANDALSOTHEPLATFORMSMUSTBEKEPTCLEAN.
REMOVEANYOILSPILLSIMMEDIATELY.
RISKSRELATEDTOIMPROPERUSE
Personsarenotpermittedtostandorsitontheplatformsduringtheliftingprocessorwhenthevehicleisalreadylifted.
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PACKINGANDTRANSPORTATION
Packing,lifting,handling,transportingoperationsmustbeperformedonlybyexperiencedpersonnelwithappropriate
knowledgeoftheliftandafterreadingthismanual.
2.1Packing
Theliftisshippedwithtwoparts.
NamePackedbyDimensionWeightQuantity
LiftSteelbracket5050*620*685mm
198‐13/16”x24‐7/16”
x26‐15/16”
1250kg
2750lbs.
1
oildrippansBubblefilm950*600*60mm
37‐3/8”x23‐5/8”x2‐3/8”
5kg
11lbs.
1(8pcs)
2.2Storage
Thepacksmustbekeptinacoveredandprotectedareainatemperaturerangeof‐10℃to+40 .Theymustnotbeexposedtodirect℃
sunlight.
Stackingthepacks
Weadviseagainststackingbecausethepacksarenotdesignedforthistypeofstorage.Thenarrowbase,heavyweightandlargesizeofthe
packsmakestackingdifficultandpotentiallydangerous.
Ifstackingisunavoidable,useallappropriateprecautions:
‐neverstacktomorethan2meters(783/4”)inheight.
‐nevermakestacksofsinglepacks.Alwaysstackpairsofpacksinacrosspatternsothatthebaseisbiggerandtheresultingstackismore
stable.Oncethestackiscomplete,restrainitusingstraps,ropesorothersuitablemethods.
Amaximumoftwopackscanbestackedonlorries,incontainers,andinrailwaywagons,onconditionthatthepacksarestrappedtogether
andrestrainedtostopthemfalling.
2.3Liftingandhandling
Thepackscanbeliftedandtransportedonlybyusinglifttrucks.Neverattempttohoistortransporttheunitusingliftingstraps.
Openingthepacks
Whentheliftisdeliveredmakesurethatithasnotbeendamagedduringtransportationandthatallthepartsspecifiedonthepackinglistare
present.
Packsmustbeopenedadoptingalltheprecautionsrequiredtoavoidinjurytopersons(keepatasafedistancewhencuttingthestraps)or
damagetopartsofthemachine(becarefulthatnopartsaredroppedwhileyouareopeningthepacking)
Takespecialcarewiththehydraulicpowerunit,thecontrolpanelandtheplatformcylinder.
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PRODUCTDESCRIPTIONS
3.1Generaldescriptions
Thisfourpostliftisgenerallycomposedbyfourposts,twobeams,twoplatforms,ahydraulicoilcylinderandasetofpowerunit.Itisdrivenby
anelectro‐hydraulicsystem.Upanddownofplatformsiscontrolledbythetoandfromovementoftheoilcylinder.Itisequippedwith
mechanicalsafetylocksinthefourposts,whichistopreventtheplatformsfromsuddendroppingdownincasethehydraulicsystemfailsto
work.
3.2Generalconstructionofthelift
1.Powersidepost 7.Wheelretainer
2.Post 8.Drive‐onramp
3.Powersidecrossbeam 9.Tooltray
4.Thesecondarycrossbeam 10.Powerunit
5.Mainplatform 11.Mobilekit(optional)
6.Secondaryplatform
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3.3Dimensions
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3.4Safetydevicesdescriptions
POS.Name Function
1‐2‐3Mechanicalsafetylockingunit Catchthecarriagesincaseofhydraulicfailure
4Manuallockingreleaseunit Releasemechanicalsafetylockmanually.
5Frontendstops Preventvehiclesfromrollingoff.
6Rearendstops Preventvehiclesfromrollingoff.
3.5Technicaldata
PowertypeElectro‐hydraulic
Ratedcapacity4000KG(9000lbs.)
Fullriseheight 1970mm(779/16”)
Initialheight 140mm(51/2”)
Fullrisetime ≤70S
Fulldescenttime ≤60S
Workingpressure ≥20MPa.(2900PSI)
Powersupply 380V
Motorcapacity 2.2kW
Oiltankvolume 12L(3.17USgal)
Noise <75dB
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INSTALLATIONINSTRUCTIONS
4.1Preparationsbeforeinstallation
4.1.1Spacerequirements.
Thisliftisforindooruseonly.
Tostopvehiclescollidingwiththeceiling,itisadvisabletofitanoverheadlightbarrierinlowceilingbuildings.
Referto3.3forthedimensionsofthelift.Theremustbeaclearanceofatleast1000mm(393/8 ” ) betweentheliftingplatformandfixed
elements(e.g.wall)inallliftingpositions.Theremustbesufficientspaceattheendsoftheliftingplatformfordrivingvehiclesonandoff.
4.1.2Foundationsandconnections
Theusermusthavethefollowingworkperformedbeforeerectingthelift.
Constructionofthefoundationfollowingconsultationwiththemanufacturer’scustomerserviceoranauthorizedserviceagent.
Routingofthewiringtotheinstallationlocation.Theusermustprovidefuseprotectionfortheconnection.ForVoltagebetween100V
to240V,itisadvisedtouseC32circuitbreaker.ForVoltagebetween380Vto415V,itisadvisedtouseC16circuitbreaker.Electrical
systemconnectionmustbedonebylicensedtechnicians.Requirementsforpowersupplycableoftheinstallationsite:atleast2.5mm2
(1/8sq.inch)wirecorefor3Phpowerand4.0mm2(3/16sq.inch)wirecorefor1Phpower.
Referalsotothecorrespondinginformationintheoperationinstructions.
4.1.3Foundationspreparations
Onlyusethisliftonasurfacethatisstable,levelanddryandnotslippery,andcapableofsustainingtheload.
Theremustalsobesufficientspacefordrivingvehiclesonandoff.
C20/25concretebasewithstrengthmorethan3000psi.Minimumthicknessof200mm(7‐7/8 ” ) .
Surface:Horizontalandeven(Gradientsmax.0.5%)
Newlybuiltconcretegroundmustbeolderthan20days.
4.1.4Toolsandequipmentneededforinstallation
ToolnameSpecificationQuantity
OpenspannerD17‐19,D22‐242
HexsocketspannerD2.5‐141
AdjustablespannerAboveD301
CrosssocketscrewdriverPH21
SocketspannerD241
TorquespannerMD4001
LevellingdeviceAccuracy1/16”1
TruckliftCapacitymorethan1500kg(3300lbs.)1
StrapCapacitymorethan1000kg(2200lbs.)1
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4.1.5Checkingparts
Unfoldthepackageandcheckifanypartsmissedasperthefollowinglist.Donothesitatetocontactusincaseanypartsmissed.
S/NName Qty NOTE
1Mainliftingplatform 1
Package1
2Secondaryliftingplatform 1
3Powersidepost 1
4Post 3
5Powersidecrossbeam 1
6Secondarycrossbeam 1
7Wheelretainingtube2
8Protectivecover 4
9Drive‐onramp 2
10Tooltray 1
11Powerunit 1
12Oilhose 1
13ExpansionboltM16*12016
14HexheadfullswivelscrewM12*2516
15HexsocketflatheadscrewM12*258
16HexheadfullswivelscrewM8*204
17SpringwasherФ1216
18SpringwasheФ84
19FlatwasherФ84
20Anti‐shockpad 4
21User'sManual6435E.V21
22Oildiptray 8Package2
4.2Installationattentions
4.2.1Jointsofoilhoseandwiringmustbefirmlyconnectedinordertoavoidleakageofoilhoseandloosenessofelectricalwires.
4.2.2Allboltsshouldbefirmlyscrewedup.
4.2.3Donotplaceanyvehicleontheliftinthecaseoftrialrunning.
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4.3Generalinstallationinstructions
Step1:Fixtheinstallationlayout.
Markthefourstandingpointsofthefourpostsontheinstallationsitebyatapemeasureandchalk.Ensuretwodiagonallinesareofthesame
length.
Step2:Removethepackingmaterials.
Attention:Packsmustbeopenedadoptingalltheprecautionsrequiredtoavoidinjurytopersons(keepatasafedistancewhencuttingthe
straps)ordamagetopartsofthemachine(becarefulthatnopartsaredroppedwhileyouareopeningthepacking)
Takespecialcarewiththehydraulicpowerunit,thepowerunitandtheplatformcylinder.
Avoidscratchingthepaintingsurfaceandhoses.
1.Placesomewoodenbattens(thicknessofwhichshouldbemorethan80mm)ontheground(otherdependabledevicesmayalsoapplicable)
andthenuseforklifttohavethepackingrackremovedontothebattens.
2.Havetheplatformsoftheliftsuspendedbytheforkliftandthenscrewofftheupsideboltandremovethefirstplatformontothewooden
battensinitiallyprepared.
3.Screwoffthedownsideboltandtakeawaythepackingracksonbothsides.
4.Removetheshockabsorptionplasticfilmwithaknife.
Step3:Usetheforklifttohavethegeneralpartsproperlypositioned.
Forconvenientinstallation,itwouldbebettertopadsomethingsupportingundertheplatform.
Oilcylinder,steelcableandoilhosehavealreadybeenfixedinthepowersideplatform(platformwithoilcylinderbeneath)beforepacking.
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Step4:Connecttheplatformsandbeams.
1.Placethetwopostfacetofacewithadistanceof3070mmandthenpushinthecrossbeamfromthetopoftheposts.
2.Erectthepostsafterbothcrossbeamswasconnected.
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Step5:Mountonthetoppostplateandfixsafetyratchets.
1.FixratchetwiththetoppostplatewithM20hexnutandflatwasher.Ensuethefoursafetyratchetsareofthesameheightfromtheground,
Thiscouldbecheckedbymeasuringthedistanceofthelowestsquareholereservedontheratchetandthefloor.
2.FixthetoppostplatewiththepostusingM12*25hexheadscrew,springwasherandflatwasher.
①Toppostplate;②M12*25hexscrew;③φ12springwasher;④φ12flatwasher;⑤safetyratchet;⑥M20nut;⑦φ20flatwasher
Step6:Mountonliftingplatforms
1.Raisebothcrossbeamstothefirstlockingpoints.
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2.Lifttheplatformwithproperliftingequipmentandplaceitontothecrossbeams.FixtheliftingplatformandthecrossbeamwithM12*25
hexsocketflatheadscrew.
①HexsocketflatheadscrewM12*25
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3.Fixtheinstallationplatefordrive‐onramps
①Installationplatefordrive‐onramp;②M16*25hexheadscrew;③Flatwasher
Step7:Fixtransferbar.
Insertthetwosectionofthetransferbarrespectivelytotheswingshaftassembliesinbothcrossbeams.Connectthetwosectionsintoawhole
withscrews.
①Transferbar;②Connectiontube;③M8*10Hexsocketflatheadlockingscrew;④Mainswingshaft;⑤Secondaryswingshaft
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Step8:Fixsteelcablesandrelevantaccessories.
1.Routeandfixsteelcables;
2.Fixcrossbeamprotectivecovers;
3.Installreleasehandle;
①steelcable;②M20hexnut;③φ20flatwasher;④M20hexnut;⑤Protectivecover;⑥M8*12hexsocketbuttonheadscrew;
⑦Φ8flatwasher;⑧Releasehandle;⑨M6*30hexheadscrew
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Step9:Connecthydraulichosesandelectricalwires.
Refertoelectricalandhydraulicconnectiondiagramsbeforemakingconnection.
RefertoAnnex1whenfixthehydraulicsystem.
Attention:Connectoilhosesasperthemarksonthehosesanddonotcontaminatethehydrauliccomponentsduringtheconnection.
RefertoAnnex2whenfixtheelectricalsystem.
Attention:Forthreephasepowersupply,iftheliftdoesn'traiseandthemotormayturninthewrongdirection,insuchevent,interchangewires
U,Vinthecontrolcabinet.
Step10:Fillwithhydraulicoil
CLEANANDFRESHOILONLY.DON’TFILLTHETANKCOMPLETELYFULL.
Liftmustbefullyloweredbeforechangingoraddinghydraulicoil
Pour12liters(3.17USgal)ofhydraulicoilintotheoiltank.Thelevelofoilshallreachthetippetsvolumemarkofthetank.
Addmoreoilafterrunningtheliftforseveralcyclesuntiltheliftcanrisetothemaximumliftingheight.
Note：Astheviscosityofhydraulicoilmayhaveinfluenceontherunningspeedofthelift,itissuggestedusingNO.46hydraulicoilwhen
averagetemperatureofthelocationisabove18degreeCelsiusandusingNO.32hydraulicoilwhentemperatureisbelow18degreeCelsius.
Changetheoil6monthsafterinitialuseandchangeonceperyearthereafter.
Step11:Checkthesteelcableconnectionandcheckthefunctionofmechanicallocks.
1.Checkthesteelcableconnection
PushtheUPbuttonuntilthesteelcableisfullyextended.Checkifthesteelcableisintheslotofthepulley.
2.Checkthefunctionofmechanicallocks.
Raisetheplatformaboveitsfirstlockingpoint.Pushthedownhandletoseeofthefourcornersoftheplatformarelocked.Ifnotbeing
simultaneouslylocked,onesideoroneendoftheplatformcouldbeslanted.Adjustscrew①whichisindicatedinthebelowdrawingatthe
correspondingcorneruntilthefourlockscanbeengagedsimultaneously.
PushtheUPbuttontoreleasethemechanicallocks.Pushdownthemechanicalreleasehandleandmeanwhilepushunloadinghandletolower
theplatformtoseeiffourmechanicallockscanbereleased.Ifnotadjustnut1atthecorrespondingcorner.
Step12:Leveltheplatform
Attention:Novehicleonplatformswhenlevelling.
1.Checkandadjustthetensionofsteelcable.
Lowerandraisetheplatformwithin400mm(16”)forseveralcycles.Raisetheplatformabout500mm(19‐1/2 ” ) offthegroundandmeasurethe
heightatfourcornersoftheplatform.Adjustthenutthatfixsteelcableuntiltheheightmeasuredatthefourcornersisalmostthesame.
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2.Secondly,leveltheplatformsaftermechanicalsafetylocksareengaged.
Raisetheplatformabout800mm(31”)highandpushtheunloadinghandletoengagethemechanicalsafetylock.Judgeifthemechanicallocks
couldbeengagedsynchronouslybylisteningtothesound.Engagethemechanicallockandmeasuretheheightatfourcornersofthe
platform.Incasetheheightisdifferent,adjustthenut(M20)thatfixthesafetyratchetandthetopplateofthepostuntiltheheightmeasured
atthefourcornersisalmostthesame.
Step13:Fixtheexpansionanchoringbolts
Referto3.3andadjustthedistancebetweenpostsbeforedrillingholesforexpansionbolts.
1.Usesuitablemeanstoraisetheliftingplatformtothefirstlatchingposition.Allthemountingholesinthebaseplatearethenaccessible.
Makesurethelockingpawlisengaged.
2.Checkthepositionofthebaseplatesagain.
3.Drillthemountingholes.Removethedrillingdustfromthehole.
4.Useaspiritleveltochecktheverticalalignmentoftheliftingposts.Ifnecessary,placeequalizingplatesunderthebaseplates.Theequalizing
platesmustbeofthesamelengthasthesideofthebaseplaterestingonthem.Otherwisetheloadofthebaseplatewillnotbetransferred
evenlytothefoundation.
5.Erectandsecuretheotherpostsimilarly.
Step14:GreasemovablepartswithNO.1lithiumbasegrease.
Greasesteelropes/pulleys/sliders.
4.4.Itemstobecheckedafterinstallation
S/NCheckitemsYESNO
1Screwtorqueofexpansionbolts:60‐80N•m(44b.ft‐59b.ft); √
2Risingspeed≥20mm/s(3/4”);√
3Noisewithratedload≤75db;√
4Groundingresistance:notbiggerthan4Ω;√
5Heightdifferenceofthetwocarriages≤5mm;√
6Mechanicalcatchunitisrobustandsynchronizedwhenrunningwithratedload;√
7Ifthecontrolbuttonworksas“holdtorun”? √
8Ifgroundingwireisconnected? √
9Ifrisingandloweringsmoothly? √
10Ifthereisnoabnormalnoticeduringrunningwithratedload? √
11Ifthereisnooilleakagewhenrunningwithratedload? √
12Ifthereisnoairleakagewhenrunningwithratedload?√
13Ifexpansionbolts,nutsorcirclipsarewellsecured? √
14Ifthemaxliftingheightis1970mm(779/16”)?√
15IfSafetyadvices,nameplateandlogosareclear?√
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OPERATIONINSTRUCTIONS
5.1Precautions
5.1.1Checkallconnectionsofoilhose.Onlywhenthereisnoleakage,theliftcanstartwork.
5.1.2Thelift,ifitssafetydevicemalfunctions,shallnotbeused.
5.1.3Itshallnotliftorloweranautomobileifitscenterofgravityisnotpositionedmidwayoftherunways.Otherwise,weaswellasour
dealerswillnotbearanyresponsibilityforanyconsequenceresultedthereby.
5.1.4Operatorsandotherpersonnelconcernedshouldstandinasafetyareaduringliftingandloweringprocess.
5.1.5Makesurethemechanicalsafetylockoftheliftisengagedbeforestartworkingunderthevehicleandnopeopleunderthevehicleduring
liftingandloweringprocess.
5.2Operationinstructions
Toavoidpersonalinjuryand/orpropertydamage,permitonlytrainedpersonneltooperatethelift.Afterreviewingtheseinstructions,
getfamiliarwithliftcontrolsbyrunningtheliftthroughafewcyclesbeforeloadingvehicleonlift.Donotattempttotransportaload
onthelift.Theliftmustbeonlyusedinastaticpositionforliftingandloweringvehicles.
Ascending
Theremustbesufficientspaceforparking.Paycloseattentiontothevehicleroofduringascendingprocesssoastostop
vehiclescollidingwiththeceiling.
Makesurevehicleisneitherfrontnorrearheavyandcenterofbalanceshouldbemidwaybetweenadaptersandcentered
overthelift.
1.Connectthemainpowercable.
2.Parkthevehicleontheplatformstoensureitsgravityispositionedmidwayoftheplatforms.
3.PushtheUPbuttonuntilplatformsrisetoexpectedheight.
4.Pushthehandleofunloadingvalvetoengagethemechanicalsafetylock.
5.Placetheoildiptrayproperlyandparktheothervehicleundertheplatform
Descending
Whenloweringtheliftpaycarefulattentionthatallpersonnelandobjectsunderarekeptclear.
1.Driveawaythevehicleundertheplatform
2.PUSHtheUPbuttontoreleasethemechanicallocks.
3.PUSHdownthereleasehandleandtheunloadinghandletolowertheplatform
4.Driveawaythevehicleparkingontheplatformwhentheliftisfullylowered.
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