Emerson CSI 6500 User manual

Quick Start Guide
MHM-97465
NC: 6540-90104
Rev.: 1.002
CSI 6500 Machinery Health™Monitor
A6151, Dual Channel Low Frequency Shaft Vibration Monitor

Emerson Process Management
Machinery Health Management
835 Innovation Drive
Knoxville, TN 37932 USA
T 1(865) 675-2400
F 1(865) 218-1401
www.EmersonProcess.com
©2010, Emerson Process Management.
The contents of this publication are presented for informational purposes only, and while every effort has
been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express
or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available on request.We reserve the right to modify or
improve the designs or specifications of our products at any time without notice.
All rights reserved. Machinery Health is a mark of one of the Emerson Process Management group of
companies. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are
the property of their respective owners.

GB Explanation of symbols
!
If this symbol is printed on a device, according to IEC 61010 it means that the
documentation of the device must be completely read and understood before
installation and commissioning of the device. All safety−related instructions
of this document must be observed. These safety−related instructions are
marked by the “STOP” symbol in this document.
If this symbol is printed on a device, according to IEC 61010 it means that this
device must be operated with DC voltage.
iThis symbol identifies text that contains important information.
!Not following instructions identified with this symbol can result in functional
issues and incorrect measurements without damaging the machine.
STOP
Safety and warning instructions are identified with this symbol.
Failure to observe these instructions can result in material damage or
personal injury.
DSymbolerklärung
!
Ist dieses Symbol auf einem Gerät angebracht, so sagt dies nach IEC 61010
aus, das es zur Installation und Inbetriebnahme des Gerätes zwingend
erforderlich ist, die Dokumentation des Gerätes vollständig gelesen und
verstanden zu haben. Sicherheitsrelevante Hinweise in dieser
Dokumentation sind unweigerlich zu beachten und im weiteren Verlauf dieser
Dokumentation durch das “STOP” Symbol (siehe unten) gekennzeichnet.
Ist dieses Symbol auf einem Gerät angebracht, so sagt dies nach IEC 61010
aus, dass es mit Gleichspannung betrieben wird.
iDieses Symbol kennzeichnet Textstellen, die wichtige Informationen
enthalten.
!Hinweise, die bei Nichtbeachtung zu Funktionsstörungen und
Fehlmessungen führen, ohne das Gerät zu beschädigen, sind mit diesem
Symbol gekennzeichnet.
STOP
Sicherheits- und Warnhinweise sind mit diesem Symbol gekennzeichnet.
Die Nichtbeachtung solcher Hinweise kann zu Sachbeschädigungen oder
Personenschäden führen.

Product Service Centers
America
Emerson Process Management
835 Innovation Drive
Knoxville, TN 37932
Tel: 865−675−2110
Fax: 865−218−1401
Brazil
Emerson Process Management Ltd.
Av Hollingsworth 325
Sorocaba, SP
BRAZIL 18087−000
Phone: [phone]
Fax: [phone]
Europe, Middle East, Africa
Emerson Process Management
div. ESAD
MHM Repair Center
Piestanska 1202/44
915 28 Nove Mesto nad Vahom
Slowakia
Tel: [phone]
Fax: [phone]
Asia
Emerson Process Management / Asia
Pacific Private Ltd.
3904 Room Central Plaza
18 Harbour Road Wan−Chai
Hong Kong
Tel: 852−2802−9223
Fax: 852−2802−8227
Incoming goods inspection
Check the content of the shipment to ensure that it is
complete; visibly inspect the goods to determine if the
device may possibly have been damaged during
transport. The following parts are included in the scope
of delivery and must be contained in the shipment.
1. A6151
2. Product information
If the contents are incomplete, or if any defects are
observed, a complaint must be filed with the carrier
immediately. Moreover, the responsible Emerson sales
organization must be informed to enable repair or
replacement of the device. Repairs or calibration that
may be required, are only possible at the Emerson
factory.
In this case, a non−detachable tag with customer name,
defect observed and version of the A6910 configuration
software must be attached to the device.
Repair and maintenance
During operation, monitors do not require any mainte-
nance.
Repair or calibration of monitors is only possible at
Emerson.
iThe additional PCB (controller board)
is calibrated with the main board and
must not be replaced.
If work with the opened device on−site is
unavoidable, this should only be performed by a
specialist who is familiar with the associated
hazards.
STOP
Capacitors in the device can still be
energized, even if the device has
been disconnected from all power
sources.

If repair or recalibration of a monitor is required, it
must be sent to Emerson. Attach a non−detachable
tag to the monitor with customer name, defect
observed and version of the A6910 configuration
software.
Guidelines for Returning Equipment to the
Product Service Center
If repair or calibration of a monitor is required, it must
be sent to Emerson.
Occasionally, concerns with CSI technology
hardware could arise. Should this happen, customers
under warranty or a current support agreement are
entitled to no−charge repairs.
Follow the checklist below to minimize return time
and ensure proper processing of your equipment.
Before returning any equipment to a Product Support
Center, please review this information:
1. Obtain a Return Materials Authorization (RMA)
number and the address of the appropriate
Product Service Center by calling 865.675.4274*.
Listen to the options for receiving an RMA. You
will be routed to support personnel who will
document your concern and give you an RMA
number if you are under support or warranty. If
your hardware is not under support or warranty,
you must have a Purchase Order for the amount
of the repair service before you can receive an
RMA number. Pricing for your repair can be
obtained from support personnel or by calling
your local sales representative. Once you have
your purchase order, call 865.675.4274* for an
RMA.
2. Once you have received your RMA, send your
hardware to the appropriate product service
center. Your hardware package should include:
GRMA Number (plus Purchase Order if
applicable)
GDescription of the hardware
problem
GReturn shipping address including a
phone number (No P.O. boxes).
GAny special request regarding the
return shipment.
GA list of the model numbers of each
item(s) being returned, along with
the serial number.
GYour name, address, telephone
number and email address.
GCompany Name.
A form for completing this information has
been provided.
Make a copy of the form, complete all lines,
and return a copy in each return shipment.
Out of warranty? Need to get under
support? Get a customized quote for
bringing all your CSI technologies under a
support agreement:
Phone: [phone]*, ext. 2130
Fax: [phone]*
Email:
mhm.supportagreement@emersonproces
s.com
*Customers outside the Americas and
Canada: please refer to the list of service
centers and contact the service center near
you.
All rights are strictly reserved
Reproduction or divulgation in any form
whatsoever is not permitted without written
authority from the copyright owner.

RMA Required Information
RMA number issued by Product
Service Center:
For all items beingreturned, please
list Model / Serial Number:
Are you under warranty or a current
support agreement (circle one)?
Yes No
If you answered no, what is your
purchase order number?
Company Name:
Contact Name:
Contact Address:
Contact Phone:
Contact Fax:
Contact Email:
Please describe the problem you are experiencing:
If we are to send the return shipment to someone other than the
Contact Name/Address above, please provide that address here,
including Contact Name and Phone Number:
Are there any special instructions regarding the return?
Please provide invoice address (if a purchase order was required):
Support customers −your instrument is shipped back to you the same
way that it is sent to our service center. For example, if you ship via
ground transportation, it is shipped back via ground.

Page/Seite 7
Product Information / Produktinformation A6151
1GB Shaft Vibration Monitor 9........................
1.1 Scope of Delivery 9...........................................
1.2 CSA Certification 10...........................................
1.3 CSA −Conditions of acceptability 10............................
1.4 Advice for Installation 10.......................................
1.5 Installation and Mounting 11...................................
1.5.1 Jumper RS 485 11..........................................................
1.5.2 Sensor raw signal 12........................................................
1.5.3 Installation 14..............................................................
1.6 Technical Data 14..............................................
1.6.1 Signal conditioning 14.......................................................
1.6.2 Channel monitoring 18......................................................
1.6.3 Limit value formation and alarms 19...........................................
1.6.4 Communication interfaces 20.................................................
1.6.5 Power supply 21............................................................
1.6.6 Environmental conditions 22.................................................
1.6.7 Mechanical structure 22.....................................................
2DWellenschwingungsmonitor 23....................
2.1 Lieferumfang 23...............................................
2.2 CSA Zertifizierung 24..........................................
2.3 CSA −Akzeptanzkriterien 24....................................
2.4 Hinweis zur Installation 25......................................
2.5 Installation und Montage 25....................................
2.6 Technische Daten 28...........................................
2.6.1 Signalkonditionierung 28.....................................................
2.6.2 Kanalüberwachung 31.......................................................
2.6.3 Grenzwertbildung und Alarme 33.............................................
2.6.4 Kommunikationsschnittstellen 34.............................................
2.6.5 Spannungsversorgung 35....................................................
2.6.6 Umgebungsbedingungen 36..................................................
2.6.7 Mechanischer Aufbau 36....................................................
3 Connection Diagrams and Figures /
Anschlusspläne und Abbildungen 37....................
4 PI Revision List 41.....................................

Page 8
Product Information / Produktinformation A6151
Shaft Vibration Monitor
1GB SHAFT VIBRATION MONITOR
The two−channel Low Frequency Shaft Vibration Monitor A6151 is a module of the A6000
machine monitoring system. The micro−processor controlled monitor is used in conjunction with
two eddy current measuring chains to measure and monitor the relative shaft vibration of hydro
turbines.
The two channels of the monitor can be used as separate channels or they can be linked together
via the configuration. The following operating modes are possible:
•Dual channel operation.
•The calculation and output of the maximum value Smax.
•The calculation and output of the greater vibration width SPPmax
The characteristic values can be output via a 0/4 ... 20mA current output per channel
i
In this product information the mounting and electrical connection of the
monitor is described. The configuration of the A6151 is similar to the
configuration of the A6110. Hence additional information concerning
configuration and installation can be found in the operation manual of the
A6110 (order number: 6110−90001) This operating manual is part of the
configuration software CD. All differences in installation and configuration are
described in this product information.
To ensure the safe operation of the monitor and to permit setting of all
functions, it is indispensable to use only the latest versions of configuration
software (version 2.07 Beta 78) and operating manual.
The use of old operating manuals or configuration programs out of date may
lead to malfunctions or limitations of the measuring functions.
1.1 Scope of Delivery
The following parts are included in the scope of delivery and must be contained in the shipment:
•Low Frequency Shaft Vibration Monitor A6151
•This product information
Accessories (not included in delivery):
•MMS ParaKit (order no.: 9510−00027)
If the contents are incomplete or if is there any damage, so directly complain at the bearer. The
competent epro sales agency must be informed also, to enable repair or replacement for the
monitor. Repair or calibration of this instrument may only be made at epro.

Page 9
Product Information / Produktinformation A6151
Shaft Vibration Monitor
1.2 CSA Certification
STOP
For valid CSA certification, all devices (IMR 6000/xx and A6000 modules)
must be marked with the respective CSA lable.
If no CSA lable is available on the respective device, this device is not CSA
certified!
The respective CSA lable looks as shown in the following picture.
1.3 CSA −Conditions of acceptability
This device must be supplied with safety low voltage SELV LPS (C22.2 60950−1) 24V. The
voltage required for operation must be drawn from a separate power supply.
The system should be placed in a suitable fire enclosure.
The system is evaluated for an ambient Temperature of 0°C to 45°C.
Adequate ventilation space has to be provided so that heat does not build up. The ventilation
space must be at least 1 RU (13/4 inch) in all directions. If the ambient temperature of the rack
rises above 45 °C, cool this instrument with a forced air fan, cooler, or similar.
When mounting several IMR units above each other in one cabinet, install cooling fan racks in
between instead of the ventilation space. The necessary specifications for cooling fan racks
result from the environmental and sitting criterions of the cabinet and thus cannot be defined
generally.
1.4 Advice for Installation
STOP
According to the IEC 61010 directive, permanently installed systems must be
equipped with a power disconnect device (e.g. a switch or circuit−breaker
according to IEC60947−1 and IEC60947−3). When using an IMR rack, in
compliance with this directive, such a switch or breaker must be implemented
into the cabinet installation and easily accessible for the user. Furthermore,
each disconnect devices must be labeled in accordance to the associated
system.

Page 10
Product Information / Produktinformation A6151
Shaft Vibration Monitor
1.5 Installation and Mounting
A prepared 3U slot in a 19” rack, or other Intermas−compatible enclosure, is required for
mounting the A6151 monitor. The slot must be fitted with a 48−pin plug connector (DIN 41612,
design F 48 M). The pin assignment is listed in the following table.
db z
2UN+ (+ 24V) U−(0V/Common) UB+ (+24V, redundant) 2
4A (RS 485) GND (BP, Common, RS 485) B (RS 485) 4
6Supply2+ (sensor) Supply1−(sensor) Supply1+ (sensor) 6
8AIN2−(Input) Supply2−(sensor) AIN1−(Input) 8
10 AIN2+ (Input) GND AIN1+ (Input) 10
12 NGL2 (scaled dc−output) GND NGL1 (scaled dc−output) 12
14 EO1 (voltage output1) EI1 (voltage input1) AC1 (sensor raw signal1) 14
16 EO2 (voltage output2) EI2 (voltage input2) AC2 (sensor raw signal2) 16
18 GWM (limit value) I1−(current output common) I1+ (current output CH1) 18
20 NC I2−(current output common) I2+ (current output CH2) 20
22 KEY−N (key signal input) GND ES (external lock) 22
24 SC−A (oper. principle alert) GND SC−D (oper. principle danger) 24
26 D1−C (danger1 collector) A1−C (alert1 collector) CC1−C (ch. clear1 collector) 26
28 D1−E (danger1 emitter) A1−E (alert1 emitter) CC1−E (ch. clear1 emitter) 28
30 D2−C (danger2 collector) A2−C (alert2 collector) CC2−C (ch. clear2 collector) 30
32 D2−E (danger2 emitter) A2−E (alert2 emitter) CC2−E (ch. clear2 emitter) 32
1.5.1 Jumper RS 485
RS 485 bus operation requires an electrical terminator on the first and last bus device.
This is done with plug−in jumpers, that are on the controller board. The figure shows the position
of the jumpers.
To activate the bus terminator and to place lines “A” and “B” on the references, plug the jumpers
as shown in Fig. b). Fig. a) shows the jumper position for deactivated bus termination and open
references (delivery status).
•Plug−in jumper 1−2 closed: Bus line “B” via pull−down resistor on ground
•Plug−in jumper 3−4 closed: 120 Ωresistor between “A” and “B”
•Plug−in jumper 5−6 closed: Bus line “A” via pull−up resistor on +5 V