Emerson Rosemount Ultrasonic 3410 Series User manual

Upgrade kit instructions
00825-0200-3240, Rev AA
February 2022
Rosemount™ Ultrasonic 3410 Series
Electronics

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Signal words and symbols
Pay special attention to the following signal words, safety alert symbols, and statements:
Safety alert symbol
This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
DANGER
Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
Notice is used to address safety messages or practices not related to personal injury.
Important
Important is a statement the user needs to know and consider.
Tip
Tip provides information or suggestions for improved efficiency or best results.
Note
Note is “general by-the-way” content not essential to the main flow of information.
Contents
Plan..............................................................................................................................................5
Install......................................................................................................................................... 16
Operate......................................................................................................................................31
Mark III Wiring I/O and switch settings........................................................................................44
Communication/Output settings............................................................................................... 52
3410 Communication and Output settings................................................................................ 56
3410 Series engineering drawings..............................................................................................72
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1 Plan
1.1 Introduction
1.1.1 General
Welcome to the Rosemount 3410 Series Ultrasonic Retrofit Instruction
Manual.
This manual has been designed to provide you with a step-by-step set of
instructions for retrofitting a Rosemount Gas Ultrasonic meter with Mark III
electronics to the new 3410 Series electronics.
NOTICE
Please read the “Before You Begin” section to make sure you have all the
components necessary to perform the before taking the meter out of
service.
Important
If retrofitting from Mark II electronics to 3410 Series electronics complete
Sections 3 and 4 in the Rosemount Ultrasonic Mark III Upgrade Kit
Instructions to determine the communications and output settings of the
Mark II electronics. Use those settings and the instructions in this manual to
configure the 3410 Series electronics.
1.2 Before you begin
This section shows all of the parts and tools required to perform the
upgrade. Ensure that all of these items are available before taking the Mark
III meter out of service.
1.2.1 Required parts
Ensure that you have received the 3410 Series retrofit components to
upgraderetrofit your meter.
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1.2.2 Tools required
Figure 1-1: Required Tools
A. ⅛-in. flat-blade screw driver
B. ¼-in. flat-blade screw driver
C. 3/8-in. drive ratchet wrench
D. 3/8-in. drive - extension - at least 3.5-in. long
E. 3/8-in. drive - 7/16-in. socket
F. Allen wrench - size 6 mm (included in Retrofit kit)
G. Crescent wrench for cable glands and electrical conduit
MeterLink™ is required to communicate with the meter electronics, access
information and collect the configuration in the meter and then convert and
download the configuration into the new 3410 Series electronics. Always
use the latest version of MeterLink™. Upgrades to the latest version are
available at: Emerson.com/Rosemount
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1.3 Before removing the Mark III Electronics
1.3.1 Procedure before removing the Mark III Electronics
Procedure
1. Before removing power from the meter being retrofitted software to
connect to the meter.
2. Use the Edit/Compare Configuration screen in MeterLink™
to read the configuration from the meter and save it to a file on your
computer. An example for a file name might be “Meter Name, MkIII
Final Config, 3-4-2013 10-15-02 AM.cfg”. MeterLink will be used later
in this procedure (see Configure the 3410 Series Electronics) to
convert the configuration and download it to the 3410 Series
electronics.
CAUTION
Loss of set-up data
The current meter configuration file must be saved before beginning
the 3410 Series electronics retrofit.
Failure to save the current configuration file can result in the loss of
important set-up data.
3 through 8 provide more detailed instructions on obtaining the
required information with respect to the communications set-up of
the Mark III electronics, however, if these settings are already known,
these steps can be skipped. Step 8 is for Frequency and Diagnostic
outputs. For reference, the known values should be entered in the
Summary table of communications/output settings in
Communication/Output settings. This information will be required in
the setup of the 3410 Series electronics. For any setting which is not
known, the applicable step(s) for obtaining that information can be
used.
3. Use the File|Meter Directory menu path, then select the
<meter name> you want to retrofit.
a) Click the Direct button on the lower left corner of the Meter
Directory dialog box.
b) The Direct Connection Properties For dialog appears.
c) Obtain the Modbus ID (same as Comms Address).
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Figure 1-2: Accessing Modbus ID for Ports A and B
4. Based on the information contained in the connection properties
window, enter the values for the following parameters in the
Summary table of communications/output settings in
Communication/Output settings:
Port A and B: Modbus ID = _____(enter Comms Address).
5. Exit MeterLink and disconnect your PC from the meter electronics.
The remaining information required before doing the retrofit
upgrade, is based on the wiring terminations and the settings of
various switches on the boards that comprise the electronics.
6. Power down the electronics.
CAUTION
Equipment damage
Remove power from the meter electronics.
Failure to remove power from the meter electronics may result in
damage to the equipment.
7. Remove the end caps from the upper electronics housing of the
meter to access the electronic circuit boards. See Figure 1-4 for
board layout of the 3400 stacks. See Figure 3-4 for the 3410 Series
electronics for board layout.
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Figure 1-3: Remove End Caps from the Upper Electronics
Enclosure
Figure 1-4: 3400 Electronics Assembly board layout
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Figure 1-5: 3410 Retrofit Electronics Assembly
A. End cap and security screw
B. O-ring
C. Desiccant packet
D. CPU module
E. Optional RS-232 I/O module
F. Optional RS-485 I/O module
G. Blanking cover
H. Guide plate
I. M20 reducer
J. Ground lug - external
K. Transmitter electronics enclosure
L. Power supply
M. I.S. barrier board
N. Standoffs
O. Backplane board
P. O-ring
Q. End cap and security screw
R. O-ring
S. Acquisition cable and roll pin
T. Acquisition module assembly
U. Base enclosure
V. Cable glands
W. Gasket, base enclosure
X. Acquisition cable clamp
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Y. Acquisition module
8. Remove the Mark III electronics CPU board, the HART Option Board,
and the Field Termination Board from the enclosure. Fill out the
Summary table of communications/output settings in
Communication/Output settings based on the Field Connection
Board wire terminations and/or switch settings of the CPU board and
Option Board, if installed. This information will be used to configure
the new 3410 Series electronics later in this procedure.
Figure 1-6: Mark III CPU Board Showing Switch Settings
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Figure 1-7: Mark III CPU Board with I.S. Barrier Board Piggy-
Backed on CPU Board
1.4 Removing Mark III Electronics
1.4.1 Procedure to remove the Mark III Electronics
Procedure
1. Having obtained all the information related to the set-up of the 3400
Series electronics configuration and communications, all the
components related to the electronics can now be physically
removed from the meter. Unscrew all wiring from the Field
Termination Board. It may be helpful to label the wires to make it
easier to connect the 3410 Series electronics.
2. Remove any conduit and wiring attached to all six conduit ports.
3. Remove any ground wire attached to the ground lug on the outside
of the upper electronics housing. At this point there should be no
wires connected to the upper electronics housing.
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Figure 1-8: Ground Wire Removed
4. Use the 6mm Allen wrench (supplied with retrofit kit) to remove the
two bolts holding the base enclosure.
Figure 1-9: Remove Bolts from Base Enclosure Cover
5. Remove the upper electronics housing from the base enclosure.
a) Remove the Acquisition cable, which comes down from the
upper electronics to the Acquisition module in the base
enclosure.
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NOTICE
Figure 1-10 shows the Acquisition module for the 3400 Series
electronics.
b) Loosen the two screws on the ends of the Acquisition cable
connector, and disconnect it from the Acquisition module.
c) Set the upper electronics housing aside once the housing is
removed.
Figure 1-10: Remove the Acquisition Cable
6. Remove all the screws that hold the transducer wires in the terminal
blocks that attach the transducers to the Acquisition module.
a) Remove the screws from the ends of the two connectors.
b) Disconnect the connectors and remove each of the
transducer wires from the connector.
7. Loosen the cable glands on the base enclosure and pull all of the
transducer cables out of the base enclosure.
8. Unscrew the three screws holding the Acquisition module in the base
enclosure and remove the Acquisition module.
The four mounting bolts holding the enclosure cover to the meter
body are sealed with an RTV silicone adhesive/sealant.
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9. Remove the RTV with a flat blade screwdriver or utility knife around
the perimeter of the recessed opening and the RTV eases the
removal of the sealant.
a) Use the 7/16-in. socket wrench to remove the four mounting
bolts.
Figure 1-11: Remove Old RTV
10. Remove the base enclosure from the meter body.
11. If RTV silicone adhesive/sealant was used to seal the base enclosure
to the meter body, remove the adhesive/sealant so the 3410 base
enclosure will have a clean mounting surface.
The 3400 Series electronics should be completely removed from the
meter body at this time.
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2 Install
2.1 Installing the 3410 Series Electronics
2.1.1 Procedure to install the 3410 Series Electronics
Procedure
1. Remove the 3410 Upgrade components from the packaging.
a) Use the 6 mm Allen wrench to remove the two screws from
the base enclosure cover.
Figure 2-1: Remove Bolts from Base Enclosure Cover
2. Lift the upper electronics housing from the base enclosure. The
acquisition cable connector from the upper electronics is attached to
the acquisition module with two screws. The cable is also secured by
a cable clamp to a mounting bolt.
a) Remove the screw securing the cable clamp and then loosen
the two screws on the acquisition cable connector and
disconnect the acquisition cable connector from the
acquisition module.
Figure 2-2: Remove Acquisition Cable and Module
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3. Unscrew the remaining two mounting screws from the acquisition
module in the base enclosure and remove the acquisition board.
4. Place an insulating gasket on the meter body where the electronics
will be mounted (see gasket in Figure 1-5).
5. Place the base enclosure on top of the meter body on top of the
insulating gasket. Note that the transducer port openings on the
base enclosure are labeled with transducer locations (i.e., A1, A2, B1,
B2, C1, C2, D1, D2).
a) Orient the base so that the A1 transducer port is closest to the
A1 transducer location on the meter body. The meter body
has the transducer location labels embossed in the body next
to each transducer boss. The ports on the base enclosure
must be oriented outward (towards the sides of the meter
body, perpendicular to meter axis).
Figure 2-3: Base Enclosure Orientation
6. Use the four ¼-in. bolts with stainless steel washers and nylon
shoulder washers to secure the base enclosure to the meter body.
a) Use a nut driver to tighten the bolts to a torque of 55 to 65
inch-lbs.
Figure 2-4: Insert ¼-in. Bolts
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7. Fill up the base enclosure wells with RTV adhesive/sealant around
and over the four ¼-in. bolts.
This will ensure a water-tight seal. Any excess sealant can be
removed by using a scraper to leave the sealant flush with the top of
the well. Excess sealant will adhere to the acquisition board when it is
installed, and make future removal of the board difficult.
Figure 2-5: Apply RTV Sealant Around Bolts
8. Insert the Acquisition board in the base enclosure and secure it with
the two screws as shown for now.
Figure 2-6: Acquisition Module Attachment Screws
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Figure 2-7: Acquisition Module Wiring
9. Route the transducer cables through the cable glands with the
correct label number (i.e. A1) which matches the label on the
transducer cable.
Figure 2-8: Base Enclosure Cable Glands Installation
10. Judge the proper length and cut off the excess.
11. Strip the outer insulation, outer shield, and inner insulation using a
utility knife. Verify that insulation of individual wires was not cut
while removing outer layers. Strip each wire 0.28-in.
Figure 2-9: Transducer Cable Cut Instructions
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12. Insert tubing over wires, inner insulation and under shield
approximately 1.5-in. of shield should overlap.
13. Insert and secure transducer cables through cable glands verify Line
Mark is as referenced in Figure 2-8.
Figure 2-10: Line Mark
14. Using a torque screwdriver set to 34 ±2 oz.-in., secure the wires to
the terminal plugs of the Acquisition Module.
15. Verify the cable lengths are still an appropriate length and if
necessary, cut the transducer cables to the correct length with
allowance for the wiring terminations and connector placement.
16. Ensure that the contacts clamp on the bare wires and not on the wire
insulation when the wires are being terminated on the connector.
a) Leave the connector plugged into the Acquisition board while
terminating the individual wires.
b) Tighten the connector screws on the either end of the
connector after terminating all the wires on the applicable
connector.
c) Repeat this procedure for the transducer cables on the other
side of the meter.
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