Emerson Rosemount Ultrasonic 3410 Series User manual

Upgrade kit instructions
00825-0200-3240, Rev AA
February 2022
Rosemount™ Ultrasonic 3410 Series
Electronics

Upgrade kit instructions February 2022
2 3410 Series Electronics Upgrade kit instructions

Signal words and symbols
Pay special attention to the following signal words, safety alert symbols, and statements:
Safety alert symbol
This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
DANGER
Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
Notice is used to address safety messages or practices not related to personal injury.
Important
Important is a statement the user needs to know and consider.
Tip
Tip provides information or suggestions for improved efficiency or best results.
Note
Note is “general by-the-way” content not essential to the main flow of information.
Contents
Plan..............................................................................................................................................5
Install......................................................................................................................................... 16
Operate......................................................................................................................................31
Mark III Wiring I/O and switch settings........................................................................................44
Communication/Output settings............................................................................................... 52
3410 Communication and Output settings................................................................................ 56
3410 Series engineering drawings..............................................................................................72
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1 Plan
1.1 Introduction
1.1.1 General
Welcome to the Rosemount 3410 Series Ultrasonic Retrofit Instruction
Manual.
This manual has been designed to provide you with a step-by-step set of
instructions for retrofitting a Rosemount Gas Ultrasonic meter with Mark III
electronics to the new 3410 Series electronics.
NOTICE
Please read the “Before You Begin” section to make sure you have all the
components necessary to perform the before taking the meter out of
service.
Important
If retrofitting from Mark II electronics to 3410 Series electronics complete
Sections 3 and 4 in the Rosemount Ultrasonic Mark III Upgrade Kit
Instructions to determine the communications and output settings of the
Mark II electronics. Use those settings and the instructions in this manual to
configure the 3410 Series electronics.
1.2 Before you begin
This section shows all of the parts and tools required to perform the
upgrade. Ensure that all of these items are available before taking the Mark
III meter out of service.
1.2.1 Required parts
Ensure that you have received the 3410 Series retrofit components to
upgraderetrofit your meter.
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1.2.2 Tools required
Figure 1-1: Required Tools
A. ⅛-in. flat-blade screw driver
B. ¼-in. flat-blade screw driver
C. 3/8-in. drive ratchet wrench
D. 3/8-in. drive - extension - at least 3.5-in. long
E. 3/8-in. drive - 7/16-in. socket
F. Allen wrench - size 6 mm (included in Retrofit kit)
G. Crescent wrench for cable glands and electrical conduit
MeterLink™ is required to communicate with the meter electronics, access
information and collect the configuration in the meter and then convert and
download the configuration into the new 3410 Series electronics. Always
use the latest version of MeterLink™. Upgrades to the latest version are
available at: Emerson.com/Rosemount
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1.3 Before removing the Mark III Electronics
1.3.1 Procedure before removing the Mark III Electronics
Procedure
1. Before removing power from the meter being retrofitted software to
connect to the meter.
2. Use the Edit/Compare Configuration screen in MeterLink™
to read the configuration from the meter and save it to a file on your
computer. An example for a file name might be “Meter Name, MkIII
Final Config, 3-4-2013 10-15-02 AM.cfg”. MeterLink will be used later
in this procedure (see Configure the 3410 Series Electronics) to
convert the configuration and download it to the 3410 Series
electronics.
CAUTION
Loss of set-up data
The current meter configuration file must be saved before beginning
the 3410 Series electronics retrofit.
Failure to save the current configuration file can result in the loss of
important set-up data.
3 through 8 provide more detailed instructions on obtaining the
required information with respect to the communications set-up of
the Mark III electronics, however, if these settings are already known,
these steps can be skipped. Step 8 is for Frequency and Diagnostic
outputs. For reference, the known values should be entered in the
Summary table of communications/output settings in
Communication/Output settings. This information will be required in
the setup of the 3410 Series electronics. For any setting which is not
known, the applicable step(s) for obtaining that information can be
used.
3. Use the File|Meter Directory menu path, then select the
<meter name> you want to retrofit.
a) Click the Direct button on the lower left corner of the Meter
Directory dialog box.
b) The Direct Connection Properties For dialog appears.
c) Obtain the Modbus ID (same as Comms Address).
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Figure 1-2: Accessing Modbus ID for Ports A and B
4. Based on the information contained in the connection properties
window, enter the values for the following parameters in the
Summary table of communications/output settings in
Communication/Output settings:
Port A and B: Modbus ID = _____(enter Comms Address).
5. Exit MeterLink and disconnect your PC from the meter electronics.
The remaining information required before doing the retrofit
upgrade, is based on the wiring terminations and the settings of
various switches on the boards that comprise the electronics.
6. Power down the electronics.
CAUTION
Equipment damage
Remove power from the meter electronics.
Failure to remove power from the meter electronics may result in
damage to the equipment.
7. Remove the end caps from the upper electronics housing of the
meter to access the electronic circuit boards. See Figure 1-4 for
board layout of the 3400 stacks. See Figure 3-4 for the 3410 Series
electronics for board layout.
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Figure 1-3: Remove End Caps from the Upper Electronics
Enclosure
Figure 1-4: 3400 Electronics Assembly board layout
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Figure 1-5: 3410 Retrofit Electronics Assembly
A. End cap and security screw
B. O-ring
C. Desiccant packet
D. CPU module
E. Optional RS-232 I/O module
F. Optional RS-485 I/O module
G. Blanking cover
H. Guide plate
I. M20 reducer
J. Ground lug - external
K. Transmitter electronics enclosure
L. Power supply
M. I.S. barrier board
N. Standoffs
O. Backplane board
P. O-ring
Q. End cap and security screw
R. O-ring
S. Acquisition cable and roll pin
T. Acquisition module assembly
U. Base enclosure
V. Cable glands
W. Gasket, base enclosure
X. Acquisition cable clamp
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