Endress+Hauser Liquiport 2010 CSP44 User manual

BA465C/07/EN/06.10
71118802
Valid as of:
Software version 01.01.00
Operating Instructions/Brief Operating Instructions
Liquiport 2010 CSP44
Automatic sampler for liquid media
Commissioning

Overview of documentation
Operating Instructions
The Operating Instructions are split into several parts:
Commissioning (BA465C)
• All steps that have to be carried out once only during the initial commissioning
• Description of menus:
– Basic settings
– Display/Operation
• Technical data
Operation & settings (BA 464C)
• Configuration of inputs and optional outputs
– Analog inputs
– Binary inputs/outputs
– Current outputs
– Alarm relays
–Relays
• Sampling programs
• Logbooks
• Individual settings for the inputs:
– Sensor-specific settings
– Calibration settings
– Sensor-related diagnostic settings
• Additional functions
– Limit contactor
– Cleaning programs
• Data administration
Calibration (BA467C)
• Calibration menus
• Examples
Maintenance & diagnostics (BA470C)
• Maintenance
• Troubleshooting and diagnostics
– Diagnostic menu
– Troubleshooting instructions
– Process-related errors
• Accessories and spare parts
Operating Instructions BA465C, BA464C, BA467C and BA470C can be found in all the
available languages on the CD-ROM enclosed.

Endress+Hauser
Liquiport 2010 CSP44
Table of contents
1 Safety instructions . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . 4
1.3 Operational safety . . . . . . . . . . . . . . . . . . . 4
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Notes on safety conventions and icons . . . . 5
2 Identification . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . 6
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . 6
2.3 Certificates and approvals . . . . . . . . . . . . . . 7
3 Device description . . . . . . . . . . 8
4 Installation . . . . . . . . . . . . . . . . 9
4.1 Incoming acceptance, transport, storage . . . 9
4.2 Installation conditions . . . . . . . . . . . . . . . 10
4.3 Connecting the suction line . . . . . . . . . . . 12
4.4 Post-installation check . . . . . . . . . . . . . . . 12
5 Wiring . . . . . . . . . . . . . . . . . . 13
5.1 Electrical connection . . . . . . . . . . . . . . . . 13
5.2 Battery connection . . . . . . . . . . . . . . . . . . 14
5.3 Terminal assignment for input/output
signals . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.4 Signal cable connection (optional) . . . . . . 15
5.5 Sensor connection (optional) . . . . . . . . . . 18
5.6 Post-connection check . . . . . . . . . . . . . . . 18
6 Operation . . . . . . . . . . . . . . . . 19
6.1 Display and operating elements . . . . . . . . 19
6.2 Operation concept . . . . . . . . . . . . . . . . . . 20
6.3 Configuration options . . . . . . . . . . . . . . . . 21
7 Commissioning. . . . . . . . . . . . 22
7.1 Function check . . . . . . . . . . . . . . . . . . . . 22
7.2 Switching on the unit . . . . . . . . . . . . . . . . 22
7.3 General settings . . . . . . . . . . . . . . . . . . . . 23
8 Technical data . . . . . . . . . . . . 32
8.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.2 Temperature inputs (optional) . . . . . . . . . 32
8.3 Binary input, passive (optional) . . . . . . . . . 32
8.4 Analog input, passive/active (optional) . . . 32
8.5 Output (optional) . . . . . . . . . . . . . . . . . . . 33
8.6 Power supply . . . . . . . . . . . . . . . . . . . . . . 33
8.7 Performance characteristics . . . . . . . . . . . . 34
8.8 Environment . . . . . . . . . . . . . . . . . . . . . . 34
8.9 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.10 Mechanical construction . . . . . . . . . . . . . . 35
Index. . . . . . . . . . . . . . . . . . . . 37

Safety instructions Liquiport 2010 CSP44
4Endress+Hauser
1 Safety instructions
1.1 Designated use
The Liquiport 2010 CSP44 is a portable sampler for liquid media for operation in non-hazardous
areas. The samples are taken discontinuously using a peristaltic pump and are then distributed
into sample containers.
The sampler is designed for use in the following applications:
• Municipal and industrial sewage treatment plants
• Laboratories and Water Conservancy Boards
• Monitoring of liquid media in industrial processes
If the device is used for any purpose other than that described, this poses a threat to the safety
of people and the entire measuring system and is thus not permitted.
The manufacturer does not accept liability for damage caused by improper or non-designated
use.
1.2 Installation, commissioning and operation
Observe the following points:
• Installation, commissioning, operation and maintenance of the measuring system must only
be carried out by trained technical personnel.
The technical personnel must be authorized to perform the tasks by the owner-operator.
• The electrical connection may only be established by an electrical technician.
• The technical personnel must have read and understood these Operating Instructions and
must follow the instructions they contain.
• Prior to commissioning the entire measuring point, check that all connections are correct.
Make sure that electric cables and hose connections are not damaged.
• Do not commission damaged products. Protect them against unintentional startup. Label and
identify the damaged product as defective.
• Faults at the measuring point may only be rectified by authorized and properly trained
personnel.
• If the faults cannot be eliminated, take the products out of service and protect them against
unintentional startup.
• Repairs not described in these Operating Instructions may only be carried out directly at the
manufacturer's or by the Service Organization.
1.3 Operational safety
The product is designed to meet state-of-the-art safety requirements, has been tested and left the
factory in a condition in which it is safe to operate. Relevant regulations and European standards
have been observed.
Connected equipment to the sampler shall be in compliance with the relevant safety standard.

Liquiport 2010 CSP44 Safety instructions
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As the user, you are responsible for observing the following safety regulations:
• Installation guidelines
• Local standards and regulations
Electromagnetic compatibility
With regard to electromagnetic compatibility, this device has been tested in accordance with the
applicable European standards for industrial applications.
The electromagnetic compatibility indicated only applies to a device that has been connected in
accordance with the instructions in these Operating Instructions.
1.4 Return
The sampler is repaired on site.
Contact your Endress+Hauser Service.
1.5 Notes on safety conventions and icons
1.5.1 Warnings
1.5.2 Document symbols
#
Warning!
This symbol alerts you to dangers.
If the warning is not observed, this can result in serious injury to people or damage
to property.
"
Caution!
This symbol alerts you to possible malfunctions resulting from incorrect operation.
If not observed, this could result in damage to property.
!Note!
This symbol indicates important items of information.
È ä 1 This symbol stands for a cross-reference to a certain page (e.g. Page 1).
È å 2 This symbol stands for a cross-reference to a certain graphic (e.g. Fig. 2).
Additional information, tips
Permitted or recommended
Forbidden or not recommended

Identification Liquiport 2010 CSP44
6Endress+Hauser
2 Identification
2.1 Device designation
2.1.1 Nameplate
Nameplates can be found:
• On the inside of the cover
• On the packaging (adhesive label, portrait format)
The nameplate provides you with the following information on your device:
• Order code
• Extended order code
• Serial number
• Device version (software package)
• Input, output values
• Environment
• Activation codes
• Safety notices, warnings
Compare the data on the nameplate with your order.
2.1.2 Serial number and order code
The order code and serial number of your device can be found in the following locations:
• On the nameplate
• On the front page of these Operating Instructions
• In the delivery papers
To find out the version of your device, enter the order code indicated on the nameplate in
the search screen at the following address:
www.products.endress.com/order-ident
2.2 Scope of delivery
The scope of delivery comprises:
• 1 Liquiport 2010 CSP44 with:
– The ordered bottle configuration
– Optional hardware
• 1 "Commissioning" Operating Instructions
(In the preferred language if the "Default operating language" order option is selected.
Otherwise, the Brief Operating Instructions are supplied in English.)
• 1 CD-ROM with Operating Instructions in all the languages available
• Optional accessories
If you have any queries, please contact your supplier or local sales center.

Liquiport 2010 CSP44 Identification
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2.3 Certificates and approvals
Declaration of Conformity
The product meets the requirements of the harmonized European standards.
As such, it complies with the legal specifications of the EC directives.
The manufacturer confirms successful testing of the product by affixing to it the 4mark.

Device description Liquiport 2010 CSP44
8Endress+Hauser
3 Device description
A complete sampling unit comprises:
Sampler with:
• Controller with display, soft keys and navigator
• Peristaltic pump for sampling
• Plastic (PE) or glass sample bottles for sample preservation
• Sample compartment temperature control (optional) for safe sample storage
• Suction line with suction strainer
a0013533
Fig. 1: Example of Liquiport 2010 CSP44
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Controller cover
Cover of battery compartment
Upper carrying handles
Unit upper compartment
Peristaltic pump with pump tubing
Bottle retaining cover
Lockable latches
Lower carrying handles
Unit lower compartment
Bottle distribution
Lockable latches
Suction line connection
Medium detection
Electrical connections
Controller

Liquiport 2010 CSP44 Installation
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#Warning!
Danger of injury due to rotating parts
• Do not open the cover of the peristaltic pump while the pump is operating.
• Secure the sampler against unintentional start-up whilst you work on the opened hose pump.
4 Installation
4.1 Incoming acceptance, transport, storage
• Make sure the packaging is not damaged!
Inform your supplier of any damage to the packaging.
Please keep the damaged packaging until any issues have been resolved.
• Make sure the contents are not damaged!
Inform your supplier of any damage to the contents.
Please keep the damaged goods until any issues have been resolved.
• Check the scope of delivery against the delivery papers and your order to ensure it is complete
and nothing is missing.
• Pack the product in such a way as to protect it reliably against impact and moisture for storage
and transportation. Optimum protection is provided by the original packaging materials. In
addition, the permitted ambient conditions must be observed (see Technical data).
• If you have any queries, please contact your supplier or local sales center.

Installation Liquiport 2010 CSP44
10 Endress+Hauser
4.2 Installation conditions
4.2.1 Dimensions
a0013473
Fig. 2: Dimensions Liquiport 2010 CSP44 standard version

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4.2.2 Mounting location
Note the following when mounting the sampler:
• Place the sampler on a level surface.
• Protect the sampler from additional heating (e.g. from heaters).
• Protect the sampler from mechanical vibrations.
• Protect the sampler from strong magnetic fields.
4.2.3 Connection for sampling
• Maximum suction height: 8 m (26 ft)
• Maximum hose length: 30 m (98 ft)
• Hose connection diameter:
Internal diameter of 10 mm (3/8")
• Intake speed:
> 0.5 m/s (> 1.6 ft/s) in accordance with EN 25667, ISO 5667
> 0.6 m/s (> 1.9 ft/s) in accordance with Ö 5893, US EPA
"Caution!
• Always route the suction line with an upward slope from the sampling point to the sampler.
• The sampler should always be located above the sampling point.
• Avoid siphoning effects in the suction line.
a0013474
The suction line must be routed with a downward slope to the sampling point, this helps to
drain the line during purges and avoids siphoning!

Installation Liquiport 2010 CSP44
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Sampling point
The following conditions must be met at the sampling point:
"Caution!
• Do not connect the suction line to pressurized systems.
• Use a suction strainer to catch bigger, abrasive solids that could clog the system.
• Immerse the intake hose in the direction of flow.
• Take samples at a representative point (turbulent flow; not directly at the base of the channel).
Useful sampling accessories
• Suction strainer:
Catches bigger, abrasive solids that could clog the system.
• Immersion assembly:
The adjustable immersion assembly fixes the suction line to the sampling point.
4.3 Connecting the suction line
1. Observe the installation conditions when installing the sampler.
2. Open the unit cover by releasing the front latch.
3. Route the suction line from the sampling point to the sampler.
4. Screw the suction line onto the suction line connection of the sampler.
4.4 Post-installation check
• Make sure the suction line is securely fitted to the sampler.
• Perform a visual inspection to ensure the suction line is routed correctly from the sampling
point to the sampler.
• Make sure the distribution arm is correctly mounted and adjusted.

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5 Wiring
"Caution!
If it is assumed that the unit can no longer be operated safely (e.g. by visible damage), it must
immediately be taken out of operation. Please ensure that the the unit is secured against
unintentional use.
5.1 Electrical connection
a0013532
Fig. 3: Electrical connections of the controller
1 Battery charger connection socket
2 Socket for M12 sensor connector (optional)
3 Socket for M12 sensor connector (optional)
4 Signal cable connection socket (optional)
5 Service interface

Wiring Liquiport 2010 CSP44
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5.2 Battery connection
The unit is shipped with the battery built-in. The battery is not connected. Before the first
commissioning, charge the battery. The battery needs approx 5 hours for a full charge. For
further information on the battery charger, please read the accompanying handbook.
1. Unscrew the battery compartment cover, see Fig. 1, pos. 2.
2. Remove the battery from the battery compartment.
3. Connect the plugs in the unit to the marked connections on the battery (red --> red;
black --> black).
4. Make sure the connections are solidly fixed.
5. Place the battery into the battery compartment. The connections of the battery have to be
in the front.
6. Once the battery has been successfully connected, replace the battery compartment cover
and screw down tight.
#Warning!
Replace the rechargeable batteries with type Panasonic LC-R127R2PG1. Use rechargeable
batteries only.
5.2.1 Battery charger connection with built-in batteries
Connect the battery charger to the unit connection socket, see Fig. 3, pos. 1. On "low battery"
indication the battery is automatically recharged.
Only use the battery chargers indicated by the manufacturer (see section "Technical data").
5.2.2 Battery charger connection with removed batteries
When recharging the removed batteries use the charging adapter cable
(accessories nb. 71111882).
5.3 Terminal assignment for input/output signals
The following signals can be configured for external sampler control:
Input signals
• 2 analog signals 0/4 to 20 mA (optional)
• 2 binary signals > 100 ms pulse or edge (optional)
• Signals of digital sensors with Memosens protocol (optional)
Output signals
• 2 binary signals > 1 s pulse or edge (optional)
• 2 current outputs 0/4 to 20 mA (optional)

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5.4 Signal cable connection (optional)
a0014162
Fig. 4: Pin connection and wiring diagram for the signal cable (option K3)
1 Power supply U: 10 V max. 30 mA load
2 Binary inputs BI: > 20 ms, only low voltage Ui ≤28 V DC
3 Binary outputs BO: only low voltage Ui ≤28 V DC, max. current when using ext. voltage (max. 100 mA)
4 Analog input AI: 0 to 20 mA, 4 to 20 mA

Wiring Liquiport 2010 CSP44
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a0014197
Fig. 5: Pin connection and wiring diagram for the signal cable (option K4)
1 Power supply U: 10 V max. 30 mA load
2 Binary input BI: > 20 ms, only low voltage Ui ≤28 V DC
3 Binary output BO: only low voltage Ui ≤28 V DC, max. current when using ext. voltage (max. 100 mA)
4 Analog inputs AI: 0 to 20 mA, 4 to 20 mA

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a0014198
Fig. 6: Pin connection and wiring diagram for the signal cable (option K5)
1 Power supply U: 10 V max. 30 mA load
2 Binary input BI: > 20 ms, only low voltage Ui ≤28 V DC
3 Binary output BO: only low voltage Ui ≤28 V DC, max. current when using ext. voltage (max. 100 mA)
4 Current outputs IO: 0 to 20 mA, 4 to 20 mA

Wiring Liquiport 2010 CSP44
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5.5 Sensor connection (optional)
5.6 Post-connection check
Device state and specifications
1. Are the sampler, suction line and cables free from damage on the outside?
Electrical connection
2. Are the mounted cables strain relieved?
3. Do the used cables fulfil the required specifications?
4. Does the supply voltage match the voltage indicated on the nameplate?
Suction line connection
5. Is the suction line connected along with the suction strainer?
6. Is the suction line routed at a gradient without any loops?
7. Are all the sample connections leak-tight?
8. Are sample bottles in the sampling compartment?
#Warning!
Only put the sampler into operation if you can answer yes to all these questions. Otherwise,
safe operation cannot be guaranteed. In such instances, the manufacturer does not accept any
liability for the device.
a0014160
Fig. 7: Connection sockets for sensors
1 Socket for M12 sensor connector (= Channel 1 for
versions with one sensor)
2 Socket for M12 sensor connector (= Channel 2 for
versions with two sensors)
1
2

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6Operation
6.1 Display and operating elements
6.1.1 Overview
6.1.2 Display
a0013350
Fig. 8: Overview of operation
1
2
3
4
LED
Navigator (jog/shuttle and press/hold
function)
Soft keys (function depends on the menu)
Display (red background in the event of an
error)
a0013241-en
Fig. 9: Display (example)
1
2
3
Menu path and/or device designation
Status display
Assignment of the soft keys, e.g.
ESC: escape or abortion of a sampling
process
MAN: manual sample
?: help, if available
OFF: switches the device to standby or
aborts a program
1
2
3
4

Operation Liquiport 2010 CSP44
20 Endress+Hauser
6.2 Operation concept
a0013353-en
Fig. 10: Pressing the soft key: selecting the menu directly
a0013354-en
Fig. 11: Turning the navigator: moving the cursor in the
menu
a0013355-en
Fig. 12: Pressing the navigator: launching a function
a0013356-en
Fig. 13: Turning the navigator: selecting a value (e.g. from
a list)
a0013357-en
Fig. 14: Pressing the navigator: accepting the new value
a0013358-en
Fig. 15: Result: new setting is accepted