Endress+Hauser Liquistation CSF39 User manual

Products Solutions Services
Operating Instructions
Liquistation CSF39
Automatic sampler for liquid media
BA01407C/07/EN/06.20
71473507
2020-03-19
Valid as of version
01.07.00

Liquistation CSF39 Table of contents
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Table of contents
1 About this document ................ 5
1.1 Warnings ............................ 5
1.2 Symbols .............................. 5
1.3 Symbols on the device ................... 5
1.4 Documentation ........................ 6
2 Basic safety instructions ............ 7
2.1 Requirements for personnel ............... 7
2.2 Designated use ........................ 7
2.3 Workplace safety ....................... 7
2.4 Operational safety ...................... 8
2.5 Product safety ......................... 9
3 Product description ................ 10
3.1 Device design ......................... 10
3.2 Equipment architecture ................. 11
3.3 Terminal diagram ..................... 12
4 Incoming acceptance and product
identification ..................... 13
4.1 Incoming acceptance ................... 13
4.2 Product identification ................... 13
4.3 Scope of delivery ...................... 14
4.4 Certificates and approvals ............... 14
5 Installation ....................... 15
5.1 Installation conditions .................. 15
5.2 Installation .......................... 18
5.3 Post-installation check .................. 20
6 Electrical connection .............. 21
6.1 Connecting the sampler ................. 21
6.2 Connecting modules and sensors .......... 25
6.3 Terminal assignment for input/output
signals .............................. 31
6.4 Connection conditions .................. 31
6.5 Connecting additional inputs, outputs or
relays .............................. 33
6.6 Connecting digital communication ......... 35
6.7 Hardware settings ..................... 37
6.8 Ensuring the degree of protection .......... 38
6.9 Post-connection check .................. 39
7 System integration ................ 40
7.1 Web server .......................... 40
7.2 Service interface ...................... 42
7.3 Fieldbuses ........................... 42
8 Operation options ................. 44
8.1 Overview ............................ 44
8.2 Access to the operating menu via the local
display ............................. 45
8.3 Configuration options .................. 46
9 Commissioning .................... 49
9.1 Function check ....................... 49
9.2 Setting the operating language ............ 49
9.3 Configuring the measuring device .......... 49
10 Operation ......................... 54
10.1 Display ............................. 54
10.2 General settings ....................... 56
10.3 Programming ........................ 72
10.4 Inputs .............................. 94
10.5 Outputs ............................. 99
10.6 Additional functions .................. 107
11 Diagnostics and troubleshooting .. 127
11.1 General troubleshooting ................ 127
11.2 Diagnostic information on local display ..... 128
11.3 Diagnostic information via web browser .... 128
11.4 Diagnostic information via fieldbus ........ 128
11.5 Adapting the diagnostic information ...... 129
11.6 Overview of diagnostic information ....... 131
11.7 Pending diagnostic messages ............ 140
11.8 Diagnosis list ........................ 140
11.9 Logbooks ........................... 140
11.10 Device information ................... 146
11.11 Simulation .......................... 148
11.12 Device test .......................... 150
11.13 Resetting the measuring device .......... 153
11.14 Information on operating times .......... 153
11.15 Status of inputs/outputs ................ 153
11.16 Firmware history ..................... 154
12 Maintenance .................... 157
12.1 Recommended maintenance ............ 157
12.2 Calibration ......................... 158
12.3 Replacing the pump tube ............... 161
12.4 Cleaning ........................... 163
12.5 Replacing the rechargeable batteries ...... 167
12.6 Technical support .................... 168
13 Repair ........................... 169
13.1 Spare parts ......................... 169
13.2 Return ............................. 171
13.3 Disposal ........................... 172
14 Accessories ...................... 173
14.1 Measuring cable ..................... 173
14.2 Sensors ............................ 174

Table of contents Liquistation CSF39
4 Endress+Hauser
15 Technical data ................... 178
15.1 Input .............................. 178
15.2 Binary input, passive .................. 178
15.3 Temperature inputs .................. 178
15.4 Analog input, passive/active ............ 178
15.5 Output ............................ 178
15.6 Current outputs, active ................. 179
15.7 Relay outputs ........................ 180
15.8 Protocol-specific data .................. 180
15.9 Power supply ........................ 181
15.10 Performance characteristics ............. 182
15.11 Environment ........................ 183
15.12 Process ............................ 184
15.13 Mechanical construction ............... 184
Index ................................. 186

Liquistation CSF39 About this document
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1 About this document
1.1 Warnings
Structure of information Meaning
LDANGER
Causes (/consequences)
If necessary, Consequences of
non-compliance (if applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation will result in a fatal or serious
injury.
LWARNING
Causes (/consequences)
If necessary, Consequences of
non-compliance (if applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation can result in a fatal or serious
injury.
LCAUTION
Causes (/consequences)
If necessary, Consequences of
non-compliance (if applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid this situation can result in minor or more serious injuries.
NOTICE
Cause/situation
If necessary, Consequences of
non-compliance (if applicable)
‣Action/note
This symbol alerts you to situations which may result in damage to
property.
1.2 Symbols
Symbol Meaning
Additional information, tips
Permitted or recommended
Not permitted or not recommended
Reference to device documentation
Reference to page
Reference to graphic
 Result of a step
1.3 Symbols on the device
Symbol Meaning
Reference to device documentation

About this document Liquistation CSF39
6 Endress+Hauser
1.4 Documentation
The following manuals which are available on the complement these Brief Operating
Instructions Operating Instructions:
• Brief Operating Instructions for
• Operating Instructions for Memosens, BA01245C
• Software description for Memosens inputs
• Calibration of Memosens sensors
• Sensor-specific diagnostics and troubleshooting
• Operating Instructions for HART communication, BA00486C
• Onsite settings and installation instructions for HART
• Description of HART driver
• Guidelines for communication via fieldbus and web server
• HART, SD01187C
• PROFIBUS, SD01188C
• Modbus, SD01189C
• Web server, SD01190C
• Web server (optional), SD01190C
• EtherNet/IP, SD01293C
• Special Documentation: Sampler application manual SD01068C
• Documentation on other devices in the Liquiline platform:
• Liquiline CM44xR (DIN rail device)
• Liquiline System CA80 (analyzer)
• Liquiline System CAT8x0 (sample preparation)
• Liquistation CSFxx (sampler)
• Liquiport CSP44 (sampler)

Liquistation CSF39 Basic safety instructions
Endress+Hauser 7
2 Basic safety instructions
2.1 Requirements for personnel
• Installation, commissioning, operation and maintenance of the measuring system may
be carried out only by specially trained technical personnel.
• The technical personnel must be authorized by the plant operator to carry out the
specified activities.
• The electrical connection may be performed only by an electrical technician.
• The technical personnel must have read and understood these Operating Instructions
and must follow the instructions contained therein.
• Faults at the measuring point may only be rectified by authorized and specially trained
personnel.
Repairs not described in the Operating Instructions provided must be carried out only
directly at the manufacturer's site or by the service organization.
2.2 Designated use
Liquistation CSF39 is a stationary sampler for liquid media. The samples are taken
discontinuously using a vacuum pump or peristaltic pump and are then distributed into
sampling containers and refrigerated.
The sampler is designed for use in the following applications:
• Communal and industrial wastewater treatment plants
• Laboratories and water management offices
• Monitoring of liquid media in industrial processes
Use of the device for any purpose other than that described, poses a threat to the safety of
people and of the entire measuring system and is therefore not permitted. The
manufacturer is not liable for damage caused by improper or non-designated use.
2.3 Workplace safety
As the user, you are responsible for complying with the following safety conditions:
• Installation guidelines
• Local standards and regulations
• Regulations for explosion protection
Electromagnetic compatibility
• The product has been tested for electromagnetic compatibility in accordance with the
applicable international standards for industrial applications.
• The electromagnetic compatibility indicated applies only to a product that has been
connected in accordance with these Operating Instructions.

Basic safety instructions Liquistation CSF39
8 Endress+Hauser
2.4 Operational safety
Before commissioning the entire measuring point:
1. Verify that all connections are correct.
2. Ensure that electrical cables and hose connections are undamaged.
3. Do not operate damaged products, and protect them against unintentional operation.
4. Label damaged products as defective.
During operation:
‣If faults cannot be rectified:
products must be taken out of service and protected against unintentional operation.
LCAUTION
Cleaning not switched off during calibration or maintenance activities
Risk of injury due to medium or cleaning agent!
‣If a cleaning system is connected, switch it off before removing a sensor from the
medium.
‣If you wish to check the cleaning function and have therefore not switched off the
cleaning system, wear protective clothing, goggles and gloves or take other appropriate
measures.

Liquistation CSF39 Basic safety instructions
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2.5 Product safety
2.5.1 State of the art
The product is designed to meet state-of-the-art safety requirements, has been tested, and
left the factory in a condition in which it is safe to operate. The relevant regulations and
international standards have been observed.
Devices connected to the sampler must comply with the applicable safety standards.
2.5.2 IT security
We only provide a warranty if the device is installed and used as described in the
Operating Instructions. The device is equipped with security mechanisms to protect it
against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.

Product description Liquistation CSF39
10 Endress+Hauser
3 Product description
3.1 Device design
A complete sampling unit comprises:
• Controller with display, soft keys and navigator
• Vacuum or peristaltic pump for sampling
• PE sample bottles, self-emptying
• Sampling chamber temperature regulator (optional) for safe sample storage
• Suction line with suction head
5
6
9
7
8
12
3
4
10
A0024519
 1 Example of a Liquistation CSF39, version with vacuum pump
1 Controller
2 Window (optional)
3 Dosing chamber door
4 Suction line connection
5 Sampling chamber door
6 Cleaning nozzle
7 Sampling container, 2 x
15000 ml, PE
8 Drain hose
9 Distribution arm
10 Vacuum system, e.g. Dosing
system with conductive
sample sensor
5
6
9
7
8
12
3
4
10
A0024521
 2 Example of a Liquistation, version with peristaltic pump
1 Controller
2 Window (optional)
3 Dosing chamber door
4 Suction line connection
5 Sampling chamber door
6 Cleaning nozzle
7 Sampling container, 2 x
15000 ml, PE
8 Drain hose
9 Distribution arm
10 Peristaltic pump
LWARNING
Risk of injury
Danger of injury due to rotating parts
‣Secure the sampler against unintentional start-up whilst you work on the opened hose
pump.

Liquistation CSF39 Product description
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3.2 Equipment architecture
3.2.1 Slot and port assignment
E
85
85 86
86
41
43 42
87
88
97
98
31
31 32
32
SD
Display
1
2
Sensor
0/4 ... 20 mA
Sensor supply
+
+
–
+
+
–
1
2
Service
PK
GY
PK
GYGY
1
2
–
BN
WH
GN
YE
BN
WH
GN
YE
87
88
97
98
+
–AB
+
–
A
B
–
Alarm
HART
Power
(internal)
24VDC
24V
12,5V
3,3V
A0016633-EN
 3 Slot and port assignment of hardware and presentation on the display
The electronics configuration follows a modular concept:
• There are several slots for electronics modules.
• These slots are numbered consecutively in the housing. Slots 0 and 1 are always reserved
for the basic module.
• In addition there are also inputs and outputs for the control module. These slots are
labeled "S".
• Each electronics module has one or more inputs and outputs or relays. Here they are all
collectively known as "ports".
• Ports are consecutively numbered per electronics module and are recognized
automatically by the software.
• Outputs and relays are named according to their function, e.g. "current output", and are
displayed in ascending order with the slot and port numbers.
Example:
"Current output 2:1" shown on the display means: slot 2 (e.g. AOR module) : port 1
(current output 1 of the AOR module)
• Inputs are assigned to measuring channels in the ascending order of "slot:port number"
Example:
"CH1: 1:1" shown on the display means:
Slot 1 (base module) : port 1 (input 1) is channel 1 (CH1) and a conductivity sensor is
connected here.

Product description Liquistation CSF39
12 Endress+Hauser
3.3 Terminal diagram
The unique terminal name is derived from:
Slot no. : Port no. : Terminal
Example, NO contact of a relay
Device with inputs for digital sensors, 4 current outputs and 4 relays
• Base module BASE2-E (contains 2 sensor inputs, 2 current outputs)
• 2AO module (2 current outputs)
• 4R module (4 relays)
1 2 34
43 42 41
Relay 1
Relay 2
Relay 3
Relay 4
Slot
Slot 4 Port 1 Pin 41
BASE2-E 2DS 4R 2AO
43 42 41 43 42 41
43 42 41
43 42 41
A0039621
 4 Creating a terminal diagram using the example of the NO contact (terminal 41) of a relay

Liquistation CSF39 Incoming acceptance and product identification
Endress+Hauser 13
4 Incoming acceptance and product
identification
4.1 Incoming acceptance
1. Verify that the packaging is undamaged.
 Notify the supplier of any damage to the packaging.
Keep the damaged packaging until the issue has been resolved.
2. Verify that the contents are undamaged.
 Notify the supplier of any damage to the delivery contents.
Keep the damaged goods until the issue has been resolved.
3. Check that the delivery is complete and nothing is missing.
 Compare the shipping documents with your order.
4. Pack the product for storage and transportation in such a way that it is protected
against impact and moisture.
 The original packaging offers the best protection.
Make sure to comply with the permitted ambient conditions.
If you have any questions, please contact your supplier or your local Sales Center.
NOTICE
Damage to the sampler
If transported incorrectly, the roof may become damaged or tear off.
‣Transport the sampler using a forklift truck. Never lift the sampler by the top. Lift it in
the middle between the upper and lower sections.
4.2 Product identification
Nameplates can be found:
• On the inside of the door
• On the packaging (adhesive label, portrait format)
4.2.1 Nameplate
The nameplate provides you with the following information on your device:
• Manufacturer identification
• Order code
• Extended order code
• Serial number
• Firmware version
• Ambient and process conditions
• Input and output values
• Activation codes
• Safety information and warnings
• Certificate information
‣Compare the information on the nameplate with the order.

Incoming acceptance and product identification Liquistation CSF39
14 Endress+Hauser
4.3 Scope of delivery
The scope of delivery comprises:
• 1 Liquistation CSF39 with:
• The ordered bottle configuration
• Optional hardware
• Accessories kit
•
• For peristaltic or vacuum pump:
Connection nipple for suction line with various angles (straight, 90°), Allen key (for
version with vacuum pump only)
• 1 print version of Brief Operating Instructions in the language ordered
• Optional accessories
‣If you have any queries:
Please contact your supplier or local sales center.
4.4 Certificates and approvals
4.4.1  mark
Declaration of Conformity
The product meets the requirements of the harmonized European standards. As such, it
complies with the legal specifications of the EU directives. The manufacturer confirms
successful testing of the product by affixing to it the  mark.

Liquistation CSF39 Installation
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5 Installation
5.1 Installation conditions
5.1.1 Dimensions
355 (14.0)
125 (4.9)
903 (35.6)
1508 (59.3)
625 (24.6)
471 (18.5)
816 (32.1)
753 (29.7)
A
A
250 (9.8)
A0024494
 5 Dimensions of Liquistation CSF39 plastic version with stand, dimensions in mm (in)
A Suction line connection
903 (35.6)
1547 (60.0)
624 (24.6)
467 (18.4) 743 (29.3)
AA
355 (14.0)
125 (4.9) 816 (32.1)
250 (9.8)
A0024495
 6 Dimensions of Liquistation CSF39 stainless steel version with stand, dimensions in mm (in)
A Suction line connection

Installation Liquistation CSF39
16 Endress+Hauser
5.1.2 Installation site
For version with sample pump
1 2 3
4
A0024411
 7 Liquistation mounting conditions
1. Correct
 The suction line must be routed with a downward slope to the sampling point.
2. Incorrect
 The sampler should never be mounted in a place where it is exposed to
aggressive gases.
3. Incorrect
 Avoid siphoning effects in the suction line.
4. Incorrect
 The suction pipe should never be routed with an upward gradient to the sampling
point.
Note the following when erecting the device:
• Erect the device on a level surface.
• Securely connect the device at the fastening points to the surface underneath.
• Protect the device against additional heating (e.g. heater or direct sunlight in the case of
PS housing).
• Protect the device against mechanical vibrations.
• Protect the device against strong magnetic fields.
• Make sure air can circulate freely at the side panels of the cabinet. Do not mount the
device directly against a wall. Allow at least 150 mm (5.9") from the wall to the left and
right.
• Do not erect the device directly above the inlet channel of a wastewater treatment plant.

Liquistation CSF39 Installation
Endress+Hauser 17
5.1.3 Mechanical connection
Foundation plan
302 (11.9)
195.4 (7.69)
C
C
D
B
AA
AA
137.4 (5.41) 355 (14.0) 61 (2.4)
605 (23.8)
730 (28.7)
786 (30.9)
214 (8.43)
255 (10.0)
311 (12.2) 305 (12.0)
33.6 (1.32)
A0024406
 8 Foundation plan
A Fasteners (4 x M10)
B Cable inlet
C Outlet for condensate and overflow > DN 50
D Sample supply from below > DN 80
--- Dimensions of Liquistation
5.1.4 Connection for suctioning samples
• Maximum suction height:
• Vacuum pump: Standard 6 m (20 ft) Optional 8 m (26 ft)
• Peristaltic pump: standard 8 m (26 ft)
• Maximum hose length: 30 m (98 ft)
• Hose connection diameter
• Vacuum pump: 10 mm (3/8") 13 mm (1/2") , 16 mm (5/8") or 19 mm (3/4") internal
diameter
• Peristaltic pump: internal diameter of 10 mm (3/8")
• Intake speed:
> 0.6 m/s (> 1.9 ft/s) for 10 mm (3/8") ID, as per Ö 5893, US EPA
> 0.5 m/s (> 1.6 ft/s) for ≤ 13 mm (1/2") ID, in accordance with EN 25667, ISO 5667
Note the following when erecting the device:
• Always route the suction line so that it slopes upwards from the sampling point to the
sampler.
• The sampler must be located above the sampling point.
• Avoid siphoning effects in the suction line.

Installation Liquistation CSF39
18 Endress+Hauser
Requirements for the sampling point:
• Do not connect the suction line to pressurized systems.
• Use the suction filter to impede coarse and abrasive solids and solids which can cause
clogging.
• Immerse the suction line in the direction of flow.
• Take the sample at a representative point (turbulent flow, not directly at the bottom of
the channel).
Useful sampling accessories
Suction filter:
Impedes coarser solids and solids which can cause clogging.
5.1.5 Connection for sample intake on version with sample pump
• Maximum suction height:
• Vacuum pump: Standard 6 m (20 ft) Optional 8 m (26 ft)
• Peristaltic pump: standard 8 m (26 ft)
• Maximum hose length: 30 m (98 ft)
• Hose connection diameter
• Vacuum pump: 10 mm (3/8") 13 mm (1/2") , 16 mm (5/8") or 19 mm (3/4") internal
diameter
• Peristaltic pump: internal diameter of 10 mm (3/8")
• Intake speed:
> 0.6 m/s (> 1.9 ft/s) for 10 mm (3/8") ID, as per Ö 5893, US EPA
> 0.5 m/s (> 1.6 ft/s) for ≤ 13 mm (1/2") ID, in accordance with EN 25667, ISO 5667
Note the following when erecting the device:
• Always route the suction line so that it slopes upwards from the sampling point to the
sampler.
• The sampler must be located above the sampling point.
• Avoid siphoning effects in the suction line.
Requirements for the sampling point:
• Do not connect the suction line to pressurized systems.
• Use the suction filter to impede coarse and abrasive solids and solids which can cause
clogging.
• Immerse the suction line in the direction of flow.
• Take the sample at a representative point (turbulent flow, not directly at the bottom of
the channel).
Useful sampling accessories
Suction filter:
Impedes coarser solids and solids which can cause clogging.
5.2 Installation
5.2.1 Connecting the suction line at the side on version with pump
1. When installing the device, take the installation conditions into account.
2. Route the suction line from the sampling point to the device.
3. Screw the suction line onto the device's hose connection.

Liquistation CSF39 Installation
Endress+Hauser 19
5.2.2 Connecting the suction line from the bottom on version with
pump
If the suction line is connected from below, the suction line is routed upwards behind the
rear panel of the sample compartment. First remove the rear panel of the dosing
compartment and sample compartment as described in the "Electrical connection" section.
1. Remove the drain plug from the hose gland located at the back of the device base.
2. As illustrated, guide the suction line upwards and through the opening towards the
front.
1
2
A0013704
 9 Sample supply from below
1 Gland for the suction line
2 Suction line
Connecting the suction line on version with vacuum pump
1
2
3
4
A0013707
 10 Connecting the suction line from the side (as-delivered
state)
1 Hose
2 Fixing clip for hose gland
3 Thread adapter nut
4 Hose gland
A0013708
 11 Suction line connected from below
1. Unscrew the thread adapter nut (item 3).
2. Unscrew the hose gland (item 4) from the side panel.

Installation Liquistation CSF39
20 Endress+Hauser
3. Fit the hose gland in the fixing clamp (item 2) as illustrated.
4. Screw the hose tight from above.
5. Attach the hose adapter supplied to the suction line and screw it onto the hose gland
from below.
6. Insert the dummy plugs supplied.
Connecting the suction line on version with peristaltic pump
1
2
3
4
A0013705
 12 Connecting the suction line from the side (as-delivered
state)
1 Small thread adapter nut
2 Hose
3 Thread adapter nut
4 Hose gland
1
A0013706
 13 Suction line
1. Unscrew the thread adapter nut (item 3) and the hose fitting (item 4) from the side
panel.
2. Unscrew the small thread adapter nut (item 1) and remove the hose.
3. Connect the suction line from below as illustrated.
4. Insert the dummy plugs supplied.
5.3 Post-installation check
1. Verify that the suction line is securely connected to the device.
2. Visually check that the suction line is installed correctly from the sampling point to
the device.
3. Verify that the rotating arm is correctly engaged.
4. Allow the sampler to rest for a minimum of 12 hours following installation and
before switch-on. Otherwise you may cause damage to the climate control module.