ESAB PSF 305 User manual

Valid from manufacturing week 1050458 870 001 010912
PSF 305, 405, 505,
PSF 405 RS3
PSF 410W- 510W
PSF 410W RS3- 510W RS3
Bruksanvisning
Brugsanvisning
Bruksanvisning
Käyttöohjeet
Instruction manual
Betriebsanweisung
Manuel d’instructions
Gebruiksaanwijzing
Instrucciones de uso
Istruzioni per l’uso
Manual de instruções

-- 2 --
Rätt till ändring av specifikationer utan avisering förbehålles.
Ret til ændring af specifikationer uden varsel forbeholdes.
Rett til å endre spesifikasjoner uten varsel forbeholdes.
Oikeudet muutoksiin pidätetään.
Rights reserved to alter specifications without notice.
Änderungen vorbehalten.
Sous réserve de modifications sans avis préalable.
Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.
Reservado el derecho de cambiar las especificaciones sin previo aviso.
Ci riserviamo il diritto di variare le specifiche senza preavviso.
Reservamo--nos o direito de alterar as especificações sem aviso prévio.
SVENSKA 3..............................................
DANSK 9................................................
NORSK 15................................................
SUOMI 21................................................
ENGLISH 27..............................................
DEUTSCH 33.............................................
FRANÇAIS 39.............................................
NEDERLANDS 45.........................................
ESPAÑOL 51..............................................
ITALIANO 57..............................................
PORTUGUÊS 63..........................................

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Reservdelsförteckning Reservedelsfortegnelse Reservedelsliste
Varaosaluettelo Spare parts list Ersatzteilliste Liste de pièces détachées
Reserveonderdelenlijst Lista de repuestos Elenco ricambi Lista de peças
sobressalentes
-- 6 9 --
bg10s000
Valid from manufacturing week 105
Ordering numbers for PSF 305, 405, 505, 405 RS3
Order Nos Type Description Notes
0458 401 880 PSF 305 Welding Gun 3.0 m EURO connection
0458 401 881 PSF 305 Welding Gun 4.5 m EURO connection
0458 401 882 PSF 405 Welding Gun 3.0 m EURO connection
0458 401 883 PSF 405 Welding Gun 4.5 m EURO connection
0458 401 884 PSF 505 Welding Gun 3.0 m EURO connection
0458 401 885 PSF 505 Welding Gun 4.5 m EURO connection
0458 401 886* PSF 305 Welding Gun 3.0 m ESAB connection
0458 401 887* PSF 305 Welding Gun 4.5 m ESAB connection
0458 401 888* PSF 405 Welding Gun 3.0 m ESAB connection
0458 401 889* PSF 405 Welding Gun 4.5 m ESAB connection
0458 401 890* PSF 505 Welding Gun 3.0 m ESAB connection
0458 401 891* PSF 505 Welding Gun 4.5 m ESAB connection
0458 401 892 PSF 405 RS3 Welding Gun 3.0 m EURO connection
0458 401 893 PSF 405 RS3 Welding Gun 4.5 m EURO connection
Ordering numbers for PSF 410W, 510W, 410W RS3, 510W RS3
Order Nos Type Description Notes
0458 400 882 PSF 410W Welding Gun 3.0 m EURO connection
0458 400 883 PSF 410W Welding Gun 4.5 m EURO connection
0458 400 884 PSF 510W Welding Gun 3.0 m EURO connection
0458 400 885 PSF 510W Welding Gun 4.5 m EURO connection
0458 400 890* PSF 410W Welding Gun 3.0 m ESAB connection
0458 400 891* PSF 410W Welding Gun 4.5 m ESAB connection
0458 400 892* PSF 510W Welding Gun 3.0 m ESAB connection
0458 400 893* PSF 510W Welding Gun 4.5 m ESAB connection
0458 400 898* PSF 410W RS3 Welding Gun 3.0 m EURO connection
0458 400 899 PSF 410W RS3 Welding Gun 4.5 m EURO connection
0458 400 900* PSF 510W RS3 Welding Gun 3.0 m EURO connection
0458 400 901 PSF 510W RS3 Welding Gun 4.5 m EURO connection
* Delivered on request only
Spare parts are to be ordered through the nearest ESAB agency as per the list on the back of the
cover. Kindly indicate type of unit, serial number, denominations and ordering numbers according to
the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.

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Pos Denomination Ordering no. PSF 305 PSF 405 PSF 505 PSF 405
RS3
Notes
Welding Gun 3.0 m 0458 401 --880 --882 --884 --892 EURO Connection
Welding Gun 4.5 m 0458 401 --881 --883 --885 --893 EURO Connection
Welding Gun 3.0 m 0458 401 --886 --888 --890 -- ESAB Connection
Welding Gun 4.5 m 0458 401 --887 --889 --891 -- ESAB Connection
100 Swan neck Complete std 0366 388 880 x Include 101a, 104a
100 Swan neck Complete std 0366 389 880 x x Include 101a, 104b
100 Swan neck Complete std 0366 390 880 x Include 101a, 104b
100 Swan neck Complete 60˚0467 988 881 x Include 101a, 104a
100 Swan neck Complete 60˚0467 988 880 x x Include 101a, 104b
100 Swan neck Complete 60˚0467 989 881 x Include 101a, 104b
100 Swan neck Complete straight 0469 333 880 x Include 101a, 104a
100 Swan neck Complete straight 0469 334 880 x x Include 101a, 104b
100 Swan neck Complete straight 0469 335 880 x Include 101a, 104b
101a Gas nozzle standard Ø16 0458 464 882 x Include 105
101a Gas nozzle standard Ø17 0458 464 883 x x Include 105
101a Gas nozzle standard Ø18 0458 464 884 x Include 105
101b Gas nozzle straight Ø19 0458 470 882 x Include 105
101b Gas nozzle straight Ø21 0458 470 883 x x Include 105
101b Gas nozzle straight Ø21 0458 470 884 x Include 105
101c Gas nozzle conical Ø14 0458 465 882 x Include 105
101c Gas nozzle conical Ø15 0458 465 883 x x Include 105
101c Gas nozzle conical Ø15 0458 465 884 x Include 105
102 Spatter protection 0458 471 003 x
102 Spatter protection 0458 471 004 x x
102 Spatter protection 0458 471 005 x
103 Contact tip see table 1--3
104a Adapter standard M6 0366 394 001 x x x
104b Adapter standard M8 0366 394 002 x x x x
104c Adapter Helix M7 0368 311 001 x x x x
105 Insulation bushing 0366 397 002 x x x PSF 305, 405
105 Insulation bushing 0366 397 003 xPSF 505
106 Hook 0458 445 001 x x x x
107 Lock nut with screw 0458 406 881 x x x x
108 Handle spare 0458 440 881 x x x x Incl 109, 113, 114
109 Screw 4 pcs (12 mm) -- x x x x included in 108
110 Trigger complete 0458 810 880 x x x x incl.spring
111 Mech. Switch 0369 611 880 x x x x
112 Remote switch, compl 0458 420 880 x
113 Blind cover -- xxx Included in 108
114 Pin -- x x x x Included in 108
115 Swivel ring 0458 730 001 x x x x
116 Support sleeve 0466 859 001 x x x PSF 305, 405
116 Support sleeve 0466 856 002 xPSF 505

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Pos Denomination Ordering no. PSF 305 PSF 405 PSF 505 PSF 405
RS3
Notes
Welding Gun 3.0 m 0458 401 --880 --882 --884 --892 EURO Connection
Welding Gun 4.5 m 0458 401 --881 --883 --885 --893 EURO Connection
Welding Gun 3.0 m 0458 401 --886 --888 --890 -- ESAB Connection
Welding Gun 4.5 m 0458 401 --887 --889 --891 -- ESAB Connection
130 Support sleeve 0467 867 881 x x x x
131 Nut 0369 401 880 x x x x
132 Connection block complete 0457 910 880 x x x x
133 Liner -- See table 4
134 Contact pin 0467 582 880 x x x x

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EURO Connection
Self cooled guns

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Pos Denomination Ordering no. PSF
410W
PSF
510W
PSF
410W
RS3
PSF
510W
RS3
Notes
Welding Gun 3.0 m 0458 400 --882 --884 --898 --900 EURO Connection
Welding Gun 4.5 m 0458 400 --883 --885 --899 --901 EURO Connection
Welding Gun 3.0 m 0458 400 --890 --892 ESAB Connection
Welding Gun 4.5 m 0458 400 --891 --893 ESAB Connection
200 Swan neck Complete std 0458 403 881 x x Include 201a, 204a, 205
200 Swan neck Complete std 0458 403 882 x x Include 201a, 204a, 205
200 Swan neck Complete 60˚0458 403 884 x x Include 201a, 204a, 205
200 Swan neck Complete 60˚0458 403 885 x x Include 201a, 204a, 205
200 Swan neck Complete straight 0458 403 886 x x Include 201a, 204a, 205
200 Swan neck Complete straight 0458 403 887 x x Include 201a, 204a, 205
201a Gas nozzle standard Ø16 0458 464 882 x x Include 202
201a Gas nozzle standard Ø17 0458 464 883 x x Include 202
201b Gas nozzle straight Ø19 0458 470 882 x x Include 202
201b Gas nozzle straight Ø21 0458 470 883 x x Include 202
201c Gas nozzle conical Ø14 0458 465 882 x x Include 202
201c Gas nozzle conical Ø15 0458 465 883 x x Include 202
202 Spatter protection 0366 396 003 x x
202 Spatter protection 0366 396 004 x x
203 Contact tip see table 1--3
204a Adapter standard M8 0366 394 002 x x x x
204b Adapter Helix M7 0368 311 001 x x x x
205 Insulation washer 0458 874 001 x x x x
206 Hook 0458 445 001 x x x x
207 Brass nut 0458 419 001 x x x x
208 Trigger complete 0458 810 880 x x x x Incl.spring
209 Mech. Switch 0369 611 880 x x x x
210 Screw 4 pcs (12 mm) -- x x x x Included in 211
211 Handle spare 0458 440 881 x x x x Incl 210, 213 and 218
212 Remote switch, compl 0458 420 880 x x
213 Blind cover -- x x Included in 211
214 Squeeze ring 0458 446 001 x x x x
215 Swivel 0458 443 001 x x x x
216 Support spring 0458 444 001 x x x x
217 Mosscap 0458 199 001 x x x x
218 Pin -- x x x x Included in 211

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Pos Denomination Ordering no. PSF
410W
PSF
510W
PSF
410W
RS3
PSF
510W
RS3
Notes
Welding Gun 3.0 m 0458 400 --882 --884 --898 --900 EURO Connection
Welding Gun 4.5 m 0458 400 --883 --885 --899 --901 EURO Connection
Welding Gun 3.0 m 0458 400 --890 --892 ESAB Connection
Welding Gun 4.5 m 0458 400 --891 --893 ESAB Connection
230 Connection sleeve 0466 850 880 x x x x
231 Support sleeve 0466 767 001 x x x x
232a Hose return 3.0 m 0455 285 880 x x x x
232b Hose return 4.5 m 0455 285 881 x x x x
233 Hose 0455 418 880 x x x x
234 Cable (length has to be ordered) 0262 612 802 x x x x
235 Current cable 3.0 m 0458 416 882 x x x x Welding gun 3.0 m
236 Current cable 4.5 m 0458 416 883 x x x x Welding gun 4.5 m
237 Support hose 3 m 0466 556 882 x x x x Welding gun 3.0 m
238 Support hose 4.5 m 0466 556 883 x x x x Welding gun 4.5 m
239 Connection block 0458 262 880 x x x x
240 Nut M14x1.25 0468 398 001 x x x x
241 Connection tube 0369 705 881 x x -- --
242 Liner See table on page
243 Connection tube 0458 263 001 x x x x
244 Nut plastic 0369 401 880 x x x x
245 Connection block 0457 910 880 x x x x
246 Contact pin 0467 582 880 x x x x

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Tillbehör Tilbehør Tilbehør Lisävarusteet Accessories Zubehör
Accessoires Accessoires Accesorios Accessori Acessórios
-- 7 8 --
Tillbehör
Contact tip
The bore dimension of the contact tips is to be selected with regard to wire diameter,
type of shielding gas and actual intensity of the current -- we refer to the table below.
Standard M6 Standard M8
To start with, choose a contact nozzle as specified in the shortarc--table (CO
2
).
Should binding occur with high parameters when using Argon or gas mixture, choose
contact nozzle from the sprayarc--table.
Welding electrode Contact tip
Part Number Marked
Short arc Spray arc Short/Spray-
arc
M6
PSF 305, 405,
505, 410W,
510W
M8
PSF 305, 405,
505, 410W,
510W
0.6 (0.6) -- 0468 500 001 -- W0.6 ESAB
(0.8) 0.6 0.8 0468 500 002 0468 502 002 W0.8 ESAB
0.8 (0.8) 0.9 0468 500 003 0468 502 003 W0.8 ESAB
0.9 0.8 1.0 0468 500 004 0468 502 004 W0.9 ESAB
1.0 0.9 -- 0468 500 005 0468 502 005 W1.0 ESAB
1.1 (1.0) 1.2 0468 500 006 0468 502 006 W1.2 ESAB
1.2 1.0--1.1 -- 0468 500 007 0468 502 007 W1.2 ESAB
1.4 1.2 1,4 0468 500 008 0468 502 008 W1.4 ESAB
1.6 1.4 1,6 0468 500 009 0468 502 009 W1.6 ESAB
(1.6) 1.6 -- 0468 500 010 0468 502 010 W1.6 ESAB
2.0 2.0 -- -- 0468 502 011 W2.0 ESAB
2.4 2.4 -- -- 0468 502 012 W2.4 ESAB
Table 1

-- 7 9 --
Tillbehör
Nib contact tip M6
Improved contact at low current.
Welding electrode Contact tip
Part number Marked
Short arc Spray arc Short/Spray
arc
M6
PSF 305, 405, 505
PSF 410W, 510W
0.6 0.6 -- 0468 501 001 W0.6 08
0.8 -- 0.8 0468 501 002 W0.8 10
0.9 0.8 0.9 0468 501 003 W0.9 11
1.0 0.9 1.0 0468 501 004 W1.0 12
1.2 1.0 1.2 0468 501 005 W1.2 15
1.4 1.2 1.4 0468 501 005 W1.4 17
1.6 1.4 1.6 0468 501 007 W1.6 19
Table 2
Helix M7 / M8
Helix M7 contact tip must be combined with special tip adapter. See spare parts list .
Welding electrode Contact tip
Ordering number Marked
Short arc Spray arc Short/Spray
arc M7
HELIX
M8
HELIX
0.6 0.6 -- 0368 313 880 0.6 --
0.8 -- 0.8 0368 313 881 W0.8 --
0.9 0.8 0.9 0368 313 882 W0.9 --
1.0 0.9 1.0 0368 313 883 0368 313 983 W1.0 --
1.2 1.0 1.2 0368 313 884 0368 313 984 W1.2 --
1.4 1.2 1.4 0368 313 885 W1.4 --
1.6 1.4 1.6 0368 313 886 W1.6 --
Table 3

-- 8 0 --
Tillbehör
Wire feed conduit
Welding
electrode *)
Teflon conduit incl.
wear insert (steel)
Wear insert separate Steel spiral Teflon ceramic liner**)
PSF 305, 405, 505, 410W,
510W
PSF 305, 405, 505, 410W,
510W
PSF 305, 405, 505, 410W,
510W
3m 4.5 m Steel Teflon ( Al) 3m 4.5 m 3m 4.5 m
0.6 mm 0366 550 880 0366 550 881 0366 545 880 0368 742 880 0366 549 882 0366 549 883 0457 969 880 0457 969 881
0.8 mm 0366 550 882 0366 550 883 0366 545 880 0368 742 880 0366 549 882 0366 549 883 0457 969 880 0457 969 881
0.9--1.0 mm 0366 550 884 0366 550 885 0366 545 881 0368 742 880 0366 549 884 0366 549 885 0457 969 882 0457 969 883
1.2 mm 0366 550 886 0366 550 887 0366 545 882 0368 742 883 0366 549 886 0366 549 887 0457 969 882 0457 969 883
1.4 mm 0366 550 888 0366 550 889 0366 545 883 0368 742 881 0366 549 888 0366 549 889 0457 969 884 0457 969 885
1.6 mm 0366 550 890 0366 550 891 0366 545 884 0368 742 881 0366 549 890 0366 549 891 0457 969 884 0457 969 885
*) The wire guide aperture = 1.5 x wire diameter. The wire guide is marked with the max. wire diameter (stamped on the nipple).
**) No wear insert needed.
Table 4
Gasflow meter
To measure the current gas flow a gasflow meter is available as option with ordering
number 0155 716 880.
MIG gun holder
Practical holder with strong magnetic foot available as option with ordering number
0760 022 300.

ESAB Welding Equipment AB
SE--695 81 LAXÅ
SWEDEN
Phone [phone]
Fax [phone]
www.esab.com
001004
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