FAAC Estate Swing e-sU 2200 series User manual

Manufactured by

CE DECLARATION OF CONFORMITY OF MACHINES
(Directive 89/392/EEC, Annex II, Part B)
Manufacturer: FAAC S.p.A.
Address: Via Benini, 1 – 40069 Zola Predosa Bologna – Italy
Declares that: ROLLER 24 A.K.A. Estate Swing (USA) mod operator
• Is built to be integrated into a machine or to be assembled with other machinery to create a machine under the provisions
of Directive 89/392/EEC, and subsequent amendments 91/368/EEC, 93/44/EEC.
• Conforms to the essential safety requirements of the following EEC directives:
o 73/23/EEC and subsequent amendment 93/68/EEC, 89/336/EEC and subsequent amendment 92/31/EEC and
93/68/EEC.
o And also declares the it is prohibited to put into service the machinery until the machine in which it will be
integrated or of which it will become a component has been identified and declared as conforming to the con-
ditions of Directive 89/392/EEC and subsequent amendments assimilated under national laws under DPR
#459 of July 24, 1996.
Bologna, January 1, 2002
Managing Director
A. Bassi
Warnings for the installer
General safety obligations
1. Attention! To ensure the safety of people, it is important that you read all the following instructions. Incorrect installation or incorrect
use of the product could cause serious harm to people.
2. Carefully read the instructions before beginning to install the product.
3. Store these instructions for future reference.
4. This product was designed and built strictly for the use indicated in the documentation. Any other use, not expressly indicated here,
could compromise the good condition/operation of the product and/or be a source of danger.
5. FAAC declines all liability caused by improper use or use other than that for which automated system was intended.
6. Do not install the equipment in an explosive atmosphere; the presence of inflammable gas or fumes is a serious danger to safety.
7. The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605.
For non-EU countries, to obtain an adequate level of safety, the standards mentioned above must be observed, in addition to national
legal regulations.
8. FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorized, of for any
deformation that may occur during use.
9. The installation must conform to Standards EN 12453 and EN 12445.
The safety level of the automated system must be C+D.
10. Before attempting any job on the system, cut out electrical power and disconnect the batteries.
11. The main power supply of the automated system must be fitted with an all-pole switch with contact opening distance of 3 mm or
greater. Use of a 6A thermal breaker will all-pole circuit break is recommended.
12. Make sure that a differential switch with threshold of 0.03 A is fitted upstream of the system.
13. Make sure that the earthing system is perfectly constructed, and connect metal parts of the means of the closure to it.
14. The automated system is supplied with an intrinsic anti-crushing safety device consisting of a torque control. Nevertheless, its tripping
threshold must be checked as specified in the Standards indicated at point 10.
15. The safety devices (EN 12978 standard) protect any danger areas against mechanical movement risks, such as crushing, dragging, and
shearing.
16. Use of at least one indicator-light (e.g. FAACLIGHT 12VDC) is recommended for every system, as well as a warning sign adequately
secured to the frame structure, in addition to the devices mentioned at point “15”.
17. FAAC declines all liability as concerns safety and efficient operation of the automated system, is system components not produced by
FAAC are used.
18. For maintenance, strictly use original parts by FAAC.
19. Do not in any way modify the components of the automated system.
20. The installer shall supply all information concerning manual operation of the system in case of an emergency, and shall hand over to
the user the warnings handbook supplied with the product.
21. Do not allow children or adults to stay near the product while it is operating.
22. Keep remote controls or other pulse generators away from children, to prevent the automated system from being activated involuntar-
ily.
23. Transit through the leaves is allowed only when the gate is fully open.
24. The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only.
25. Do not short-circuit the poles of the batteries and do not try to recharge the batteries with power supply units other than Master or Slave
cards.
26. Do not throw exhausted batteries into containers for other waste but dispose them in the appropriate containers to enable them to be
recycled.
27. Anything not expressly specified in these instructions is not permitted.

Estate Swing Summery of Functions
The Estate Swing is only to be used for vehicular swing gates in a Class I
setting.
Class I: A vehicular gate opener (or system) intended for use in a home of
one-to-four single family dwelling, or a garage or parking area associated
therewith.
The FAAC Estate Swing automated system was designed and built for controlling
vehicle access. Do not use for any other purpose.
The external automation with geared motor automates residential swing-leaf gates
with leaves of up to 12’ in length, and is ideal for applications in which discretion
is of great importance as it is a completely underground unit. It has the ability to
be opened 180-degrees and works great with any type of gate mounting. The irre-
versible system ensures the gate is mechanical locked when the motor is not oper-
ating. A lock still needs be installed if security of high winds are a concern. A
manual release makes it possible to move the gate in the event of a power-cut or
fault.
Have this information on hand while handling all
service and warranty issues.
This manual and its contents are produced by Web Direct Brands, Inc. and is based on the instructions
written by FAAC,

The table of contents are listed to assist you locating a desired section. We do how-
ever strongly suggest studying every page of the instruction manual before attempt-
ing installation.
PAGE(S):
•Specifications of the Estate Swing and Components 1
•System Overview & Preliminary Checks 2
•Manual Operation, Restoring Automation 3
•Setting the Foundation 4-5
•Setting the Gate 6
•Installation of Operator 7
•Power 8
•Control Board Overview 9-10
•LED Lights and Operational Displays 11
•Programming Operating Parameters 12
•Operating Parameters Chart 13-14
•Programming Gate Movements 15-16
•Photocell and Safety Device Guide 17
•Installing Receiver and Setting Transmitters 18
•Troubleshooting 19-20
•Accessories 21
Marks pages with opener or usage warnings. Although we have marked these as very
important warnings, please read the entire manual. Every step is important to the
correct installation of your gate opener.

MODEL Estate Swing
Power Supply 115V AC/ 24V DC
Rated Absorbed Power (W) 80
Current drawn (A) 4.5
Rpm Electric Motor 1500
Cycles per hour Continuous Duty / Aprox. 50
Operating Ambient Temp -4 to 131 F
Protection class IP67
Gate leaf max length (ft.) Up to 12
Gate leaf max weight (lbs.) Up to 1100
Operator overall dimensions LxHxD(in.) See below (approximate)
Operator Weight + Foundation Box 27 lbs + 32 lbs
!
1) Foundation Box
2) Bores for fastening cover
3) Operator
4) Support bracket for gate
5) Locking bracket
6) Release device with key
7) Operator earth connection
8) Crank and connecting rod
assembly
9) Pinion
10) Bore for power supply
11) Bore for drain pipe
12) Fastening screws
13) Lubrication bore
17”
6”
12”
1
2 3 4 5
8
6
7
9
10
11
12
13
8.5”

The system display to the below is a
recommended standard system.
Other approved accessories can be
installed. Photo sensors and a flash-
ing light indicating gate movement
is recommended for safety purposes.
!"
To ensure safety and an efficiently operating automated system, make sure the following condi-
tions are observed.
•Set up physical stop points for full open and full closed. This is man-
datory for this operator.
•The gate and post must be suitable for being automated. Check that the structure is
sufficiently strong and rigid, and its dimensions and weights conform to those
indicated on page 1.
•Make sure the leaves move smoothly without any irregular friction during entire travel.
•Make sure the hinges are in good condition. Ball bearing hinges are ideal for gates weighing
over 200 lbs. or over 10’ in length.
•Make sure the gate is plumb and level.
•The fence post must be secured in the ground with concrete. This will prevent
alteration of alignments and leveling during installation and during cycles.
1,2 Estate Swing Operator
3Photocells (not included)
4Control board
5N/A
6Push button opening device (not included)
7Receiver extension (not included)
8 12Vdc flashing lamp (not included)
9Positive stop
10 DC transformer
Notes: 1) When laying electrical cables, use
appropriate rigid and/or flexible tube
2) Do not run any wires in the same conduit as
110 AC power that may be in the area. This
will cause unwanted interference

1) Pull lock cover back.
2) Insert and turn provided key. Turn the key in the direction of the post as far as it will go.
3) Pull the lever out.
4) The gate should now be free of the operator lever.
To exit manual mode, reverse the above steps.
Never lubricate the release system for any reason.
"
1
2 3

#$%&
1. Position your gate for installation. There
are three different scenarios for gate po-
sitioning:
•If you have an existing gate with fixed
hinges, remove the gate and the bottom
hinge. If the gate cannot be removed,
place blocks under it’s bottom edge to
support it.
•If you have an existing gate with adjust-
able hinges, remove the bottom hinge,
slacken the top hinge and swing the leaf
around the axis of the top hinge (see pic-
ture to right).
•If you have a new gate to be installed, fit
the top hinge. If possible use an adjust-
able hinge.
2. Dig out a hole for the foundation box, depending on the nature of the ground it may be
necessary to cast a bed of quick-setting
concrete at the bottom of the hole to
avoid movement in the future.
3. Study the below diagrams carefully and
design your system to match the
diagrams. The center of the pivot
on the foundation box must be
perfectly aligned with the leaf’s
axis of swing.
#
12.4”
17.3”
6.14”
2.56”
6.14”
2.28”
17.32”
12.4”

$
4. After the foundation box is mounted according to the previous page, it is time to run PVC for
power and drainage. Lay down a PVC tube with a diameter of 1.38”. This tube will be used
for power and will lead to the
control box. Lay a second tube to
drain off rain water from the box
to the nearest drain.
5. Set the foundation box in concrete.
1.38”

#'
%
Important: Wait until the cement from the previous step is completely set before beginning this
stage of installation.
1. Assemble the release levers on the support bracket and fit
the bracket on the pivot in the foundation box, also in-
serting the ball bearing in between the bracket and pivot.
NOTE: Lubricate the ball bearing, but DO NOT
lubricate the release system for any reason.
2. Create a guide bracket for
your gate. The materials for
this piece do not come with
the unit. Every gate has
different dimensions and require different guide brackets.
The axis of rotation for the opener should match the axis of rotation for the gate. (Meaning the
center of the pivot in the foundation box must align with the center of the hinge of the gate.)
This may mean different positioning of the gate in the guide bracket. Below are examples of
guide bracket set ups.
3. Weld the guide bracket to the support bracket. Fit the gate into the guide bracket and put the
top gate hinge in place.
NOTE: Only weld the guide racket to the support bracket. Never weld the gate to
the guide or support bracket. This will ensure trouble free operation.
13”
C + 1
Min 1.57”
Min .4”
C

#
&
1. Open the gate leaf.
2. Place the operator on the fastening screws on the foundation box and fix it by using the sup-
plied nuts and washers.
3. The position of the motor must be as shown below. The pinion must be on the opposite side of
the leaves opening direction.
4. Manually close the leaf and fit the driving levers supplied, as seen below. Use the appropriate
lever for the degree of opening you will be using.
5. Lubricate pinions and the pivots of the two levers. NEVER lubricate the release
system.
Up to 110-Degrees Over 110-Degrees

'
1. The Estate Swing E-SC 1600 comes with 1) 24V transformer. The transformer sup-
plied has 2 screw terminals to connect to. You may locate the transformer up to 1000’
away from the control board using wire ratings as specified below.
2. Insert the two wires from the transformer into the two VAC terminals on the control
board (CN1). The wires are not polarized, there is no positive or negative. Do not
splice the power cable wire.
Never run 110VAC power directly to the Estate Swing. This will destroy the Es-
tate Swing control board.
Never connect the power wire with the transformer plugged in. Contact between the
two lead wires, even for a second, will destroy the transformer.
3. Plug the transformer into a 110 V AC
outlet.
4. The transformer is not weather proof
and must be kept in a covered area. Plug
covers are available from your dealer,
contact 1-800-640-GATE for a dealer in
your area.
5. Two 12V DC batteries may be run in
series as backup to the 24V transformer
power. Running two 12V batteries in series
creates a 24V system, you cannot run them
in parallel (see diagram to the left)
6. The power light located below the
+24V and –24V output terminals will be
on if the power is connected properly. If
the light is off then power through the
transformer is not functioning properly and
either the unit has no power or is on bat-
tery backup. The light stays off during bat-
tery backup.
12V 12V
•0-99 Feet - Use 16 Gauge, 2 Conductor Stranded Direct Burial Wire
•100-299 Feet - Use 14 Gauge, 2 Conductor Stranded Direct Burial Wire
•300-599 Feet - Use 12 Gauge, 2 Conductor Stranded Direct Burial Wire
•600-1000 Feet - Use 10 Gauge, 2 Conductor Stranded Direct Burial Wire

%
(
Caution! Do not run 110V AC power direct to the board. This will cause permanent damage to both
boards and void your warrantee. Caution!
CN1 - Upper left hand corner of board, used for power and back up power.
•VAC - terminals. The input terminals for the supplied 24V transformer. Polarity is not an is-
sue for this terminal.
•+BAT, -BAT - terminals. Input terminals for the optional backup batteries. The battery
power coming in must be 24V DC. This can be achieved by running two 12V batteries in se-
ries. During normal operation, the unit keeps the batteries charged and the batteries begin op-
erating the unit if no power is being supplied through terminals VAC. Observe polarity on
these terminals.
•+24, -24 - terminals. Accessories needing constant 24V power should be attached to these
terminals following the correct polarity. (Example: Alternate receiver, exit wand)
Continued on following page.

CN2 - Located on the lower left side of the board, these terminals are outputs for the op-
erator arm(s), gate locks (optional), and lamps (optional).
•APM1, CHM1 - terminals. For dual operations these terminals are for the arm that must
move first, for single operations these terminals are the output for controlling the operator
arm.
•APM2, CHM2 - terminals. For dual operations ONLY. Connect the arm that is to move sec-
ond to these terminals. For single operations nothing should be connected to these terminals.
•ELS - terminals. Brief 12V output at beginning of operation cycle, meant for release an elec-
tric lock.
•LAMP - terminals. Both a flashing lamp and a courtesy lamp can be connected to these ter-
minals with a power supply of 24V DC and a max output of 15 W. to change between flash-
ing lamps and courtesy lamps, select parameter “G”.
CN3 - Located on the center bottom of the board, these terminals are for limit switches.
•COMF - Common terminal to make the needed normally closed connections for the limit
switches.
•FCC1 - Normally closed contact. This terminal is connected with the COMF through the
limit switch. When tripped (connection opened) it stops the motion of the first operator. (This
terminal must be jumped with COMF)
•FCA1 - Normally closed contact. This terminal is connected with the COMF through the
limit switch. When tripped (connection opened) it stops the motion of the first operator. (This
terminal must be jumped with COMF)
•FCC2 - Normally closed contact. This terminal is connected with the COMF through the
limit switch. When tripped (connection opened) it stops the motion of the second operator.
(This terminal must be jumped with COMF)
•FCA2 - Normally closed contact. This terminal is connected with the COMF through the
limit switch. When tripped (connection opened) it stops the motion of the second operator.
(This terminal must be jumped with COMF)
•ENC1, ENC2 - terminals. NOT USED
CN4 - Located on the bottom right of the board, these terminals are for accessories and
safety devices.
•OPEN A - terminal. This is the most common terminal for accessories. Accessories utilizing
a normally open contact to set the gate in motion will be attached to this terminal and the
COM terminal (common or also know as ground).
•OPEN B - terminal. This terminal is for opening the first leaf only in dual gate operations. It
is a normally open contact that must be used in conjunction with the COM terminal.
•STOP - terminal. This is a normally closed terminal that is used for gate motion stopping
emergency commands. If a safety device is not being used in this terminal the operator
must have a jumper ran from this terminal to the COM terminal in order to operate.
•FSW CL, FSW OP - terminals. These normally closed terminals are for safety devices dur-
ing the closing (CL) and opening (OP) cycles of the gate. If a safety device is not being used
in this terminal the operator must have a jumper ran from this terminal to the COM
terminal in order to operate.
•COM - terminal. This is a common, or sometimes referred to as ground, terminal. It is used
in conjunction will ALL accessories and safety devices.
!

Control Board LED Lights - The control board LED lights are located above their respec-
tive terminals that they represent. (With exception of ALIM, power supply light, which is located
below the power terminals in the upper left corner.) The LED lights are a quick way of verifying
necessary connections are made. Below is a chart of their interpretations.
()*(#+*
LED ON OFF
ALIM Powers supply by transformer Power supply by battery or no power
FCC 1 Motor 1 closing limit switch - not tripped Motor 1 closing limit switch - tripped
FCA 1 Motor 1 opening limit switch - not tripped Motor 1 opening limit switch - tripped
FCC 2 Motor 2 closing limit switch - not tripped Motor 2 closing limit switch - tripped
FCA2 Motor 2 opening limit switch - not tripped Motor 2 opening limit switch - tripped
STOP Stop command - not activated Stop command - activated
FSW CL Closing safety device - not tripped Closing safety device - tripped
FSW OP Opening safety device - not tripped Opening safety device - tripped
During idle for single gate openers, all should be on except FCC 2 and FCA 2.
During idle for dual gate openers, all LED lights should be on.
If not using safety devices , you must jump STOP, FSW CL and FSW OP to COM in order
for the gate opener to function.
Standard Operation Display - This is when the gate opener is not in parameter setting
mode or programming mode. LED displays DS1 and DS2 will show the following:
Gate Status
Gate At Rest in Closed Position
Gate Opening or Gate Open when Auto Close is OFF
Gate open in pause status
(Only with automatic re-close enabled - Parameter c)
Gate Closing !!

###
Complete this step prior to programming the gate movements. This will
dictate how your gate will react during programming.
If you do not use a backup battery and lose power or if you must
disconnect all power during programming to reset your control board,
you MUST start at this step before programming movements or
operating your gate, all parameters return to default.
Entering programming mode
1. Make the necessary power connections and check the LED lights to be sure the appropriate
lights are lit.
2. The display should show
3. Press and hold down P2 until the display shows parameter A
with the corresponding number that is currently default or pre-
viously programmed.
4. Press P1 to change the number variable of the parameter, USE
THE CHART ON THE NEXT PAGE AS A GUIDE.
5. To move to the next parameter, Press P2.
6. When 60 seconds have elapsed without any button being
pressed the control unit automatically exits the programming
mode. To exit manually, Press P2 to scroll through all the pa-
rameters until the display shows
Important Dip Switch Setting
Verify the 4 dipswitches to the left of the display LED are as follows:
1. OFF
2. OFF
3. ON
4. ON
!

#
Minimum Force
Medium-low Force
Medium-high Force
High Force
This parameter adjusts the sensitivity of the
electronic clutch system. The electronic clutch
system controls the anti-crushing auto-reverse
feature when a gate in motion makes contact
with an obstacle.
1.5 Second Offset
3 Second Offset
6 Second Offset
10 Second Offset
This parameter is for Dual gate opener sys-
tems ONLY. This determines how long the
second leaf will pause before moving to allow
the first leaf to separate and avoid obstructing
on the other leaf.
If using a Single gate opener system, the set-
ting will not affect your gate.
Disabled
Enabled
This parameter turns auto-close on or off. The
pause time for the auto-close is set during
movement programming.
OPEN
A
Opens/Closes/Opens...
Opens/Stops/Closes/Stops...
This parameter determines what an OPEN A
terminal command will result in. d1 is recom-
mended for safety.
Disabled
Enabled
This parameter is for use with multiple gate
users. If enabled, when the gate is opening it
can not be reversed by another open signal.
FORCE
DELAY
AUTO-
RECLOSE
CONDO
Disabled
Enabled
OVER-
PUSH
This parameter is for use with electric gate
locks. The gate will briefly push further closed
before opening to allow the lock to release.
Flashing Lamp
90 Second Courtesy Light
LAMP
This parameter is to determine between a
flashing or steady lamp. If not using a lamp the
setting will not affect your gate.
Continued on following page.
!"

20% of total arch
10% of total arch
SOFT
START/
STOP
This parameter determines when the gate will
begin to slow down near the end of opening
and closing cycle.
Low
High
SOFT
SPEED
This parameter determines how fast the gate
will move during the soft start/stop.
No Limit Switch
Limit Switch
LIMIT
SWITCH
This unit must be switched to L0. There is
no limit switch option for this unit.
Single Leaf Gate
Dual Leaf Gate
SINGLE
OR DUAL
In this parameter you MUST specify whether
you are using single gate (one leaf - one
motor) or dual gate (two leaves - two motors).
After programming your last parameter you may now move on to
programming your gate movement. Press P2 one more time to exit
this mode. Gate movement instructions begin on the next page.
!#

##'
In this stage, your control board will memorize where your limits are (identified
by limit switches, positive stops or both) in both opening and closing phases. Also
if the auto-close feature is activated it will learn the user specified pause time.
1. Release the operator gears using the manual release process for page . Once released, manually
move the gate(s) half way between the open and close stop points.
2. Relock the operator gears at the
half way point through its cycle.
Verify your operator control
board is showing
on the LED
display.
3. Press and hold down P2 shows the A parameter
and relevant number appear in the LED display.
4. Give an OPEN A command. This can be down with any opening device (keypad, push button,
etc…) wired into OPEN A and COM or using the transmitter. You can also briefly (one second
or less) jump OPEN A and COM with a wire. This will begin your gate in the
CLOSING DIRECTION and the LED
display will read “Pr”.
IMPORTANT: If the gate(s) begin to open rather than close,
the gate(s) must be stopped with a reset pulse. You can either:
Touch the TWO pins of the JMP “RESET” using a screwdriver OR
Disconnect all power (transformer and backup battery)
Then switch the wires leading into APM1-CHM1 (if Dual Operator APM2-CHM2 also) and then
begin programming again.
Example:
Single Leaf
Example:
Dual Leaf
!$

5. When the closing stop point or limit switch is reached, the motor pauses for approximately 2
seconds, and then restarts with a total opening maneuver to the opening stop point or limit
switch.
6. When the full open stop or limit switch is reached the gate(s) will stop.
7. Wait for the amount of time you would like your gate(s) to pause for during normal operation
before automatically re-closing and then signal your opener using and OPEN A contact or
transmitter single to close. The gate(s) will then return to closed and programming will be com-
plete.
(Even if your auto close is off you must still set a pause time, the pause time
will not be used in normal gate operation.)
!%
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1
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