Fancom INTELLITEK User manual

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IntelliTek
General introduction
i
1. General introduction .................................................................................................................................. 1
1.1 Documentation ............................................................................................................................... 1
1.2 How to use this manual .................................................................................................................. 1
1.3 Fancom Sales & Service Center..................................................................................................... 1
2. Functions and Screen layout..................................................................................................................... 2
2.1 Functions of the TouchTek Box...................................................................................................... 2
2.2 Screen layout start.......................................................................................................................... 2
3. Configuring basic settings ........................................................................................................................ 5
3.1 Calibrate dispenser individually...................................................................................................... 6
3.2 Is the section for a “dynamic” or “static” group of sows? ................................................................ 6
3.2.1 Configure the TouchTek Box as “dynamic group” .................................................................. 7
3.2.2 Configure the TouchTek Box as “static group” ....................................................................... 8
3.3 Will all sows of this section have the same feed-profile?................................................................ 9
3.3.1 Configure the TouchTek Box as “individual feed-profiles”...................................................... 9
3.3.2 Configure the TouchTek Box as “section-wide feed-profiles” ............................................... 10
4. Daily management.................................................................................................................................... 11
4.1 Register sows to the TouchTek Box............................................................................................. 11
4.2 Add “anonym” sows at the TouchTek Box .................................................................................... 11
4.3 Unregister sows from the TouchTek Box (section)....................................................................... 12
4.3.1 Unregister sows at PC or MILAN-Touch Handheld.............................................................. 12
4.3.2 Unregister sows at the TouchTek Box ................................................................................. 12
4.4 Alarmlist –take care of sows that didn’t eat!................................................................................. 13
4.5 Setting the “stadium” and “stadium-day” of all sows in the section............................................... 14
4.6 Assigning a “Feed-profile” to all sows within the section .............................................................. 14
4.7 Setting the Feed-profile “0: Standard” .......................................................................................... 15
4.8 Confirm the clearance of the selection-pen at the TouchTek Box ................................................ 15
4.9 working plan ................................................................................................................................. 16
5. Device adjustments.................................................................................................................................. 17
5.1 Select the mode of the IntelliTek stations..................................................................................... 17
5.2 Switch ON/OFF the DryTek substance dispenser........................................................................ 17
5.3 Switch ON/OFF the ColorTek color marking unit.......................................................................... 17
6. Device alarm ............................................................................................................................................. 19

IntelliTek
General introduction
1
This manual has been put together with the utmost care. If, however, you should discover an error, please inform
Fancom B.V.
The documentation consists of the following manuals:
IntelliTek Installation manual
IntelliTek System overview manual
IntelliTek TouchTek Box manual
IntelliTek TouchTek PC + Server manual
Milan-Touch handheld manual
Please read these manuals in this order. The IntelliTek Installation manual is relevant for installation staff and not
relevant for the end-users.
The following symbols are used in this manual:
Tips and suggestions.
Note providing recommendations and additional information.
Warning indicating damage to the product if you do not follow procedures carefully.
Warning indicating danger to humans or animals.
Electrical shock hazard. Danger to humans and animals.
Example of a practical application of the described functionality.
Calculation example.
Describes the key combinations for arriving at a particular screen.
Decimals
The control computer and this manual use a decimal point in values. For example: a weight is shown as 1.5 kg
(not as 1,5 kg).
For any questions and support, please contact the local Fancom Sales & Service Center.

IntelliTek
Functions and Screen layout
2
An IntelliTek system consists of one or more TouchTek Box(es) who are connected to all IntelliTek stations of one
section (see “system overview manual”).
The functions of a TouchTek Box are:
Showing important information of the sows within that specific section direct at the spot (e.G. alarm-sows that
didn’t eat enough)
Allows making some relevant adjustments regarding the sows within that section (e.G. register sows,
unregister sows, setting Feedprofils, etc.)
Setting the modus of the IntelliTek station (standard, open, training)
Activating “actions” (ColorTek, DryTek) that will be applied to all sows within that section
Showing device-alarm-messages
Configure the settings for the associated section (e.G. static / dynamic group)
Controlling the IntelliTek stations of the related section
The presumption of this chapter is that IntelliTek has been correctly installed. You can read more
information about the installation of IntelliTek in the installation manual.
Note that the screens shown in this manual may be slightly different from the screens on your device.
After starting up, the IntelliTek screen appears. The most important parts of the screen are explained below.

IntelliTek
Functions and Screen layout
3
1. Network: Indicates how the IntelliTek was configured (can only be changed by rebooting).
Standalone: the IntelliTek is running without a network.
Network: the IntelliTek is running within a network and is connected to a server.
2. Type of Barn / Feeding-device: Indicates for which “type of barn” / “Feeding-device” this TouchTek Box is
configured (can only be changed by rebooting).
3. Date / time: Readout of current the date and time. If the IntelliTek is connected to the network, the date and
time are set on the TouchTek server and synchronized with all the TouchTek Boxes in the network.
4. Language-button: At the language-button the user can switch-over between two pre-selected languages.
The two wanted languages can be nominated at the PC.
5. Sows in section: Shows how many sows are registered at this section (the section-number is shown at the
header). After clicking, a list of all sows with information about every individual animal is displayed (animal
list).
6. Sows haven’t eaten yet: Shows how many sows haven’t already eaten enough in the current feeding-period
(the header shows the reaming time of the actual feeding period). The user can click on this field to get a list
of these sows with more detailed information’s.
7. Sows on alarmlist: Shows the sows on the alarmlist that haven’t eaten enough at current and last feeding
period. The user can click on this field to get the alarmlist with more detailed informations (e.G. Alarm-day).
The user has to take action if sows are on the alarmlist in order to avoid damage of the sows! (see
manual system-overview).
8. Stadium of the sows: Provides information’s about the “stadium” of the sows at this section. The view of this
field depends on the setting “stadium” at this TouchTek Box (“individual – dynamic group” or “section wide –
static group”) -> see chapter settings of this manual.
If the “stadium” of the TouchTek Box is configured as “individual – dynamic group” the Field shows the
lowest and the highest stadium-day of the sows within this section. The user cannot click on this field!
If the “stadium” of the TouchTek Box is configured as “section wide – static group” the filed shows the
stadium and stadium-day of the sows within this section (all sows within this section have the same
stadium and stadium-day!). The user can click on this field to set the stadium and stadium-day to a
different value!
9. Calculated feed-amounts of the sows: Provides information’s about the “actual feed-amounts” of the sows
in the current feed-period. The field shows the lowest and the highest feed-amount calculated based on the
assigned feed-profiles. The view of this field depends on the setting “Feed profiles” at this TouchTek Box
(“individual ” or “section wide” ) -> see chapter settings of this manual.
If the “Feedprofile” of the TouchTek Box is configured as “individual ” the user can click on this field to get
an overview how many sows are assigned to what feed-profile. Also he can adjust the settings of feed-
profile “0: Standard”
If the “Feedprofile” of the TouchTek Box is configured as “section wide ” the header shows the feed-
profile that is assigned to all sows within this section. The user can click on this field to assign a different
feed-profile to all sows. Also he can adjust the settings of feed-profile “0: Standard”
10. Working-plan or selection-pen: The filed shown at this spot depends on the version of the connected
IntelliTekstations. If the IntelliTek stations are equipped with a SelTek selection gate, the filed “selection-pen”
is shown; otherwise the field “actions” is shown.
Action: The field shows the number of sows with scheduled actions during the current feeding period.
The user can click on this field to get a list of these sows with more detailed information’s about the
reason for the action and if the action is already executed.

IntelliTek
Functions and Screen layout
4
Selection-pen: The field shows the number of sows that are registered into the associated selection
pen. The user can click on this field to get a menu in order to let the system know that he has evacuated
all sows out of this selection pen. He can choose the option “All sows were brought back into the section”
(sows are still registered at the TouchTek Box) or the option “All sows were removed” (sows are removed
to “not at feeding”). At the TouchTek Box the user can just confirm the clearance of the selection-pen for
all sows. If the user want’s to confirm individual sows, he has to do this at the PC or at the MILAN Touch
Handheld.
f the user is confirming that sows have left the selection-pen, it is very important that the sows in
fact have left the selection-pen. So the number shown at the TouchTek Box always has to reflect
the real number of sows in the selection-pen! If the real number of sows in the selection-pen is
higher than registered at the TouchTek Box, the selection pen might be overcrowded what can
result in damaged or dead pigs!
11. ColorTek: On/Off switch for the ColorTek colour marking unit for colour 1 (only displayed if a ColorTek has
been configured).
12. DryTek: On/Off switch of the dry substance dispenser (only displayed if a DryTek substance dispenser has
been configured).
13. Mode selection: Buttons to select Standard, Training or Open mode.
14. Menu: Click the symbols to toggle the contents of the display area between Start screen, Alarm messages
and Settings.
Display elements with the symbol are buttons and can be clicked in order to obtain further
information or change settings. Display elements with the symbol are protected buttons. You will
have to enter a password after clicking them.

IntelliTek
Configuring basic settings
5
Click the settings button at the bottom of the screen. The following screen appears:
Following settings can be made by the user at the TouchTek Box.
1. Calibrate the dispensers of this section individually
2. Is the section for a “dynamic” or “static” group of sows?
3. Will all sows of this section have the same feed-profile?
4. Information (no setting, just information)
The settings 5 to 10 should not be made by the user but just by a skilled technician (see installation manual)

IntelliTek
Configuring basic settings
6
Only relevant if the portion sizes in this section differ from the portion sizes configured on the PC (e.g.
when other feed is being fed in this section).
In general the calibration of the DosTek dispensers (“portion-sizes” and “water-time”) of the IntelliTek system is
set at the PC and is valid for all DosTek dispensers of the system. However, in case the user wants to feed a
different type of feed at a certain section, he can calibrate the DosTek dispensers of this section individually.
1. Click Settings and choose Calibration of dispenser. The following screen apprears:
For each DosTek dispenser at the IntelliTek, the “system values” (set at the PC) for “portion-size” and “water-
time” are shown. (If the IntelliTek stations are only equipped with one dispenser the “Dispenser 2” will not be
shown). As long the switch below the “system values” is switched OFF, the system values will be applied for
this section. The user can set individual values for the DosTek Dispensers of this section by switching ON the
“user values” and set them accordingly.
2. Switch to to active the user values.
3. Set the calibration values.
Dynamic group of sows means, that the sows within this section have different stadiums. The section will be
filled with sows sequential (time by time) some days after inseminating. So usually the sows within this section
have different “days of pregnancy”. This section will be always occupied by sows, because only sows that are
ready for farrowing will be removed out of this section.
Static group of sows means, that all sows within this section have the same stadium. The section will be filled
with all sows (that were inseminated at the same time) at once. So, all sows within this section must have the
same “day of pregnancy”. This section will be complete empty after all sows are removed to the farrowing.
This setting has influence on the handling of the IntelliTek system and should be set carefully.

IntelliTek
Configuring basic settings
7
Click settings, choose Stadium and click the button at the Header “individual (dynamic group)”; the following
screen appears:
At this screen you can define the valid “stadium” and range of “stadium-days” for the sows that are entering the
gestation area by this section. In addition to that, you can define the “stadium” and “stadium-day” for the sows that
appears at the IntelliTek station without a valid stadium / stadium-day.
It is recommended that the user is setting the stadium and stadium-day of each individual sow (at the PC or
MILAN Touch Handheld) before the sow enters the gestation area (IntelliTek stations). However, if the user is not
setting a valid “Stadium” and “Stadium-day” for a sow, the system will automatically assign the set “default” values
of this screen. The “default” stadium can also be set to stadium = “unknown” – in that case the user can realize
very easily that this stadium was assigned to the sow automatically by the system (not manually) and needs to be
checked / corrected!
Example 1: The user knows that in this section are only pregnant sows (never empty sows) and he’s
moving the sows normally 5 days after insemination into the gestation area (IntelliTek stations); but
always between the 3rd and 21st day. He intends to always set the insemination date of the sows
before he moves them into the gestation area. In that case he should set the configuration as follows:
Valid range of stadium-days for empty sows: “0 … 0”
-> a sow with stadium = “empty” will be set always on “default value” (unknown / 5)
Valid range of stadium-days for pregnant sows: “3 … 21”
-> a pregnant sow with a stadium-day out of this range will be set on “default value” (unknown / 5)
Default value if stadium is not valid: “unknown / 5”
Customer can realize very easy if he forgot to enter a stadium (or entered a wrong stadium by mistake)
prior moving a sow to the gestation area. He just has to look for sows with a stadium = “unknown”. He
can correct the stadium of these sows at the PC or MILAN Touch Handheld.

IntelliTek
Configuring basic settings
8
Example 2: The section of the TouchTek Box is just to train gilts prior first parity (there are never
pregnant sows in this section). The user does not want to set the stadium (empty) and stadium-day
(feeding-date) manually. The system shall just start to feed the sows with “stadium-day = 1”. In that
case he should set the configuration as follows:
Valid range of stadium-days for empty sows: “0 … 0”
Valid range of stadium-days for pregnant sows: “0 … 0”
Default value if stadium is not valid: “empty / 1”
All sows that are moved to the gestation area into this section will be automatically assigned to stadium
= “empty / 1”
These settings are only applied if a sow is moved new to the gestation area but not if a sow is relocated
from one gestation section to another gestation section. That means for example if a sow is relocated
from the location “gestation area - section 4” into “gestation area - section 2” the stadium of the sow will
not be changed!
Click settings, choose Stadium and click the button at the Header “section wide (static group)”; the following
screen appears:
If the TouchTek Box is configured as “static group” the user can easily adjust the stadium at the start-screen of
the TouchTek Box. This stadium is valid for all sows within this section!
If the user sets the stadium of a sow that is in a “static” group to a different value, this value will be
overstrike at next feed-start by the system!
At this screen you can adjust the stadium-day the TouchTek Box will be reset once the sows were removed out of
the section.

IntelliTek
Configuring basic settings
9
Example: The user normally moves the entire group of sows 5 days after inseminating to an empty
section of the gestation area. After putting a group of sows into an empty section, he can adjust the
stadium-day of the sows of this section at the TouchTek Box. The stadium-day will increase day by day
until he is removing all sows of this section to the farrowing area. At that point of time the stadium-day
of this section will be automatically reset to this “default” stadium-day. This default stadium-day will
remain the same until the first sow again moved to this section, then the “insemination-day” is frozen
and the stadium-day is again increasing day by day.
The daily feed amount of all sows at the IntelliTek section will be calculated at feed start by the assigned feed-
profile of the sow. Usually the user is assigning the appropriate feed-profile to all sows at the PC or MILAN-Touch
Handheld. However, if the user doesn’t want to set individually feed-profiles to the sows he can configure the
TouchTek Box as “section-wide feed-profile” to easily choose the wanted feed-profile at the TouchTek Box what is
valid for all sows within this section.
In order to provide all sows with their specific individual feed requirements, the configuration “section-
wide feed-profiles” is only recommended if the user makes sure that the sows within this section are
almost equal regarding their feeding needs!
Remember that even all sows within this section have the same feed-profile the user can adapt the
daily feed amount for individual sows by assigning a “condition” (%-feed deviation) to specific sows.
This setting has influence on the handling of the IntelliTek system and should be set carefully.
Click settings, choose Feedprofile and click the button at the Header “individual”; the following screen appears:
1. At this screen you can define the default feed-profil that will be assigned to an unknown sow.
The feed-profile of a sow will remain always the same as long the user is changing the feed-profile manually at
the PC or Milan Touch Handheld. However, if an IntelliTek station identifies an unknown transponder (sow) the
system will create automatically a new sow to the system –in that case this default feed-profile will be assigned to
this new created sow.

IntelliTek
Configuring basic settings
10
Click settings, choose Feedprofile and click the button at the Header “section-wide”; the following screen appears:
If the TouchTek Box is configured as “section-wide feeding” the user can set the feed-profile for all sows within
this section direct at the TouchTek start-screen. No other settings are needed.
If the user sets the feed-profile of a sow that is in a section configured as “section-wide feed-profile” to a
different value, this value will be overstrike at next feed-start by the system!

IntelliTek
Daily management
11
It is important that all sows located at an IntelliTek section are registered or added at the associated TouchTek
Box.
No alarm is triggered for sows in the section that have not been registered or added at the TouchTek
Box. There is then a risk that, although these sows are not fed, they are not shown on the “alarm-list” as
'alarm sows'!
It is recommended not to add but to register (relocate) the sows by the PC-program or MILAN-Touch
Handheld (See user manuals “TouchTek PC” and “MILAN-Touch Handheld”).
If an IntelliTek station identifies a transponder-number of a sow that isn’t registered at the associated
TouchTek Box, the system is automatically registering this sow to this TouchTek Box. However, don’t
put sows into a section without register them because you rely on that they get registered automatically!
A not registered sow, that does not appear at the station or a sow with a defect transponder will never
be registered automatically and not shown at the alarmlist!
If the user wants to put sows into the section without register them by the PC or MILAN-Touch Handheld, he can
add the number of sows he put into the section at the TouchTek Box. In that case the system knows that the
number of sows in that section has increased but the system does not know which sows were added. If one of
this “anonym” added sows will not be registered automatically by the IntelliTek station (e.G. because of a missing
transponder), the “anonym” sow will appear on the alarmlist. Of course the alarmlist cannot show the sow-number
of this anonym sow but at least the user will get a hint that there is a sow in that section that didn’t eat.
1. To add anonym sows to the TouchTek Box click “sows in section”. The following screen appears:
2. Click Ad sows.
3. Select how many sows you will add to this section and click Add sows. The sows are added “anonym” to this
section.
It is recommended not to add but to register the sows regular by the PC or MILAN-Touch Handheld!
Use this option to add “anonym” sows at the TouchTek Box exceptionally to make sure that the sows at
least will appear on the alarmlist even they were not registered regular.

IntelliTek
Daily management
12
If the user removes a sow out of a IntelliTek section he should check-out this sow from the TouchTek Box
(location).
If a removed sow is not unregistered from the TouchTek Box (location) she will appear on the alarmlist
because she can’t eat at that location anymore but the system thinks she is still in.
The user can unregister sows at the PC-Software or MILAN-Touch Handheld by removing / relocating them (See
user manuals “TouchTek PC” and “MILAN-Touch Handheld”).
1. Choose a sow-list by clicking “Sows in section”, “Sows haven’t eaten yet” or “Sows on alarmlist” It appears a
sow-list with a button “Remove sow” in every line:
2. Search within the sow-list for the sow you want to remove and click Remove sow to remove an individual
sow. At the screen “Sows in section” you also have the option to remove all sows from the section by click
Remove all. A verification screen is displayed.
3. Click remove sow to confirm. The removed sows will be unregistered from the TouchTek Box and shown at
the PC at location “not at feeding”. If you removed all sows, the sow-list will be empty.
A sow that is unregistered from the TouchTek Box has to be physically removed from the section! If a
unregistered sow actually will remain within the section, she will not appear at the alarmlist if she
doesn’t eat.

IntelliTek
Daily management
13
Sows registered at the TouchTek Box that haven’t eaten enough during the last and current feeding-period will
appear on the alarmlist. Once one or more sows listed on the alarmlist, the Button “Sows on alarmlist” turns to
red. The number of alarmsows is shown on this Button.
Click the Button “Sows on alarmlist”. The following screen appears:
Alarmday: Shows for how many days a sow has not eaten enough.
Message: Message about the animal as regular text with detailed information (e.g. on which IntelliTek station
the sow ate the last).
Remove sow: Click Remove sow to unregister a sow from the TouchTek Box. When a sow is unregistered
from the TouchTek Box, she must physically be removed from the section. No alarm message will be
generated for this sow in the future anymore.
Ignore: Click Ignore to temporarily ignore the alarm message. This indicates that the user has seen the
alarm. If the cause of the alarm still exists when changing over to the next period, the alarm will be displayed
again.
In order to prevent damage to the sows, you should intervene and find the alarm-sows in the group and
take suitable measures.
To make it easier to find a sow, we recommend providing every sow with a visual ear tag showing a
unique animal number that the user can read from a distance. The user can then read the animal
numbers from the screen and can find the relevant sow in the group.

IntelliTek
Daily management
14
It is also helpful to use the MILAN-Touch Handheld to find specific sows (e.G. alarm-sows) within the
section (see “manual MILAN-Touch Handheld).
This functionality exists only if the TouchTek Box is configured as “static group”.
1. Click stadium of the sows; the following screen appears:
2. Choose the stadium (pregnant or empty) and set the stadium-day. By changing the stadium-day the header
shows the corresponding “Insemination-date” (or “feed-date” if stadium = empty).
3. Click Save to confirm or Cancel to refuse.
The stadium and stadium-day of all sows at this section will be changed to this set value!
This functionality exists only if the TouchTek Box is configured as “section-wide feed-profiles”!
1. Click Feed-profile; the following screen appears:
2. Choose the wanted Feed-profile (only active feed-profiles are selectable). The selected feed-profile is shown
at the screen.
3. Leave the screen to save the selected feed-profil

IntelliTek
Daily management
15
The Feed-profile “0: Standard” does not contend a feed-curve but just a “standard-amount” that will be fed to the
sows at this section that are assigned to this feed-profil. The stadium-day does not have influence on the daily
feed-amount in that case.
1. Click Feed-profile; the following screen appears:
2. Click the Button Standard amount to adjust the standard amount
3. Click the Button Feeding speed / clearing time to adjust the other parameter of the feed-profile (“Feeding-
speed”, “clearing-time”, “water-%” and “dry-substance-time”)
If the TouchTek Box is configured as “section-wide feed-profile””, these Buttons will be shown after
selecting the feed-profile “0: Standard”
This functionality exists only if the IntelliTek stations at this TouchTek Box are equipped with SelTek
selection gates!
With this functionality the user can only confirm that the complete selection pen is cleared up (all sows
were removed from the selection pen, the selection pen is empty!). If the user wants to confirm that he
has removed individual sows out of the selection pen, he has to confirm this at the PC or MILAN-Touch
Handheld.
1. Click selection pen; the following window appears:
If all sows were brought back into the IntelliTek section, click . The sows are still registered at the
TouchTek Box.
If all sows were removed to a different location, click . The sows will be unregistered at the
TouchTek Box and shown at the PC at location “not at feeding”.

IntelliTek
Daily management
16
If the user has confirmed that sows have left the selection-pen, it is very important that the sows in fact
physically have left the selection-pen. So the number shown at the TouchTek Box always has to reflect
the real number of sows in the selection-pen! If the real number of sows in the selection-pen is higher
than shown at the TouchTek Box, the selection pen might be overcrowded what can result in injured or
dead pigs!
This functionality exists only if the IntelliTek stations at this TouchTek Box are not equipped with SelTek
selection gates!
The working plan is a list of sows that are scheduled for an “action” (“selecting”, “color-marking” or “dry-
substance”) at the current feeding period. The user can observe what sows are scheduled for what action and if
the action is already executed or not.
1. Click working plan; the following window appears:
: action selection
: action colour 1
: action colour 2
: action substance dispenser
: action planned and already carried out
: action planned but not carried out yet

IntelliTek
Device adjustments
17
The IntelliTek stations can operate in three different modes (find explanations in the “system overview manual”).
1. Choose the wanted mode at the start-screen:
This functionality exists only if the IntelliTek stations at this TouchTek Box are equipped with DryTek
Controller for substance dispensers!
If all sows within this section should be provided with a dry-substance, the user can easily switch on the DryTek
dispenser at the start-screen of the TouchTek Box. If not all sows but only some individual sows should be
provided with the dry-substance, the user has to assign this “action” to the wanted sows at the PC or MILAN-
Touch Handheld!
1. Activate / Deactivate the DryTek Button at the start-screen:
@
DryTek dispenser OFF
DryTek dispenser ON
By switching ON the DryTek dispenser, you have to make sure that a “dry-substance dispenser” is
connected to the DryTek controller and filled with the wanted substance!
All sows at this section visiting the IntelliTek station after the DryTek dispenser is switched ON, will be
immediately provided with the dry-substance until the DryTek dispenser is switched-OFF again. The
quantity of the substance is adjusted at the feed-profile of the individual sows by the “DryTek-running-
time”.
Make sure that the “DryTek running-time” (set at the feed-profile of the sows) fits to the wanted amount
of the substance! If the “DryTek running-time” is set incorrect, the sows will be provided with too much
or too less dry-substances!
This functionality exists only if the IntelliTek stations at this TouchTek Box are equipped with ColorTek
color marking units!
If all sows within this section should be color-marked, the user can easily switch on the ColorTek marker at the
start-screen of the TouchTek Box. If not all sows but only some individual sows should be marked, the user has to
assign this “action” to the wanted sows at the PC or MILAN-Touch Handheld!
1. Activate / Deactivate the ColorTek Button at the start-screen:
@
ColorTek marker OFF
ColorTek marker ON