Fasep B222 User manual

www.fasep.it
User’s MANUAL
B222 - B212 - B112

Fasep 2000 srl Rev. 1.8
Balatron 222/212: User’s Manual 23 January 2020
For any information, please contact: www.fasep.it
e-mail: [email protected]
FASEP 2000 srl
Via Faentina 96
50032 Ronta (Fi) Italy
Tel. #[phone]
Fax #[phone] i
B222
B212
BALATRON 222/212
USER’S MANUAL

Fasep 2000 srl Rev. 1.8
Balatron 222/212: User’s Manual 23 January 2020
ii
WARNING
.This document contains information which is the property of FASEP 2000 srl and all rights are reserved. This manual shall not be
photocopied or reproduced in any way without the prior written consent of FASEP 2000 srl.
.FASEP 2000 srl reserves the right to revise products firmware, software or documentation without obligation to notify any person
or organization. The information contained in this document is subject to change without warning.
.Prior of the installation of the unit described in this manual, user should read this manual carefully to be instructed properly on
installation, use and maintenance of the unit.
.Failing to read this manual and operate accordingly may cause damage to the user or the unit.
.FASEP 2000 srl shall not be responsible for inconvenience, breakdown, accidents due to uncomplete knowledge of this manual
or uncomplete application of recommendations described in this manual.
.FASP2000srlshallnotberesponsiblefor inconvenience, breakdown, accidents due to unauthorized modifications of the unit, use
of non-original or unauthorized accessories (see Accessories listing in this manual for a list of original accessories available for this
model).
.FASEP 2000 srl shall not be responsible for any inconvenience, breakdown, accidents caused directly or indirectly by not
qualified service. Service to any parts by not qualified persons will void warranty and will void any right of the owner of
the unit.
SYMBOLS AND CONVENTIONS
To speed the retrieval of main information and make easy to understand the instructions, this manual uses the following typing
conventions:
<NAME OF THE PUSH BUTTON> Used to indicate name of push-buttons on the control panel.
DISPLAY Used to indicate text or number visible on the displays on the control panel.
ADVICES Contain useful advices or solutions, evidence d with respect to the rest of the text.
NOTE Notes contain important information, evidenced to the rest of the text.
WARNING Warning messages appears corresponding to procedures that, if not properly observed,
may lead to loose of data or cause damage to the unit.
!CAUTION Caution messages appears corresponding to procedures that, if not properly observed,
may cause injuries to the user.

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ORIGINAL INSTRUCTIONS
TABLE OF CONTENTS
WARNING ...........................................................................................ii
SYMBOLSANDCONVENTIONS .........................................................................ii
TABLEOFCONTENTS ................................................................................ iii
1 PRESENTATION ............................................................................1-1
1.0 Intended Use .......................................................................1-1
1.1 Definitions .........................................................................1-1
2 INSTALLATION .............................................................................2-2
2.1 Movingtheunit......................................................................2-2
2.2 Assemblingtheunit ..................................................................2-2
2.3 Installation .........................................................................2-2
2.4 ElectricalHookup....................................................................2-2
3 USETHECONTROLPANEL ..................................................................3-1
3.1 Meaning of keys at the keyboard ........................................................3-1
3.2 Meaning of Led Indicators .............................................................3-1
4 CALIBRATION ..............................................................................4-1
4.1 How to calibrate the Wheel Balancer (USER) ..............................................4-1
4.2 How to check the calibration of Wheel Balancer (USER) .....................................4-2
4.3 ALU-SEcalibration(USER) ............................................................4-3
5 MEASUREMENTANDCORRECTIONOFUNBALANCE.............................................5-1
5.1 Placing the wheel rim on the wheel balancer ...............................................5-1
5.2 How to compensate unbalance of flanges using AFC function (optional for B212) ..................5-1
5.3 Input of Rim Dimensions ..............................................................5-2
5.4 Detecting and correcting unbalance .....................................................5-4
5.5 How to apply the weight using ALU-SE indicator ............................................5-4
6 HOWTOOPTIMIZEUNBALANCEOFTHEWHEEL ................................................6-1
7 HOW TO USE SPLIT WEIGHT FUNCTION .......................................................7-1
8 SPECIAL FUNCTIONS MENU ..................................................................8-1
8.1 Enterinthespecialfunctionsmenu......................................................8-1
8.2 Diagnostic program of sensors .........................................................8-1
8.3 Statisticprogram ....................................................................8-1
8.4 UserSetup.........................................................................8-1
APPENDIX ................................................................................... i
A: TechnicalData ................................................................................ i
B: Environmental Data, Safety Features and Requirements ............................................... i
C: Errors and Malfunctions recognized by the Computer .................................................. i

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1 PRESENTATION
1.0 Intended Use
This unit is designed to measure and correct static and dynamic unbalance of vehicle wheel, the dimension and weight
of which are within the working range of the machine (see “Technical Data”appendix for reference)
This unit is meant for a professional use. Operator shall be properly trained before use. Training Course is not included
in the price of the unit and must be purchased separately.
This unit is designed for indoor use only ( see “Environmental Data”appendix for reference).
!CAUTION This unit is designed to spin vehicle wheels only, within the range of dimensions and weight
approved (see “Technical Data”appendix for reference). Special adaptors suit this purpose. Do not
attempt to use the machine to spin anything else. Unproper locking may cause the part being spun
to be ejected, causing damage to the unit itself, the operator or anything in the in the neighborhood.
1.1 Definitions
1. 3D console
2. Nameplate label
3. Flange holders
4. Weights and tolls compartments
5. Foot-pedal brake

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2 INSTALLATION
2.1 Moving the unit
WARNING When the unit has to be moved: never lift balancer by motor shaft or by neighborhood of it.
2.2 Assembling the unit
Forease of transportation, thewheelbalancer might bedisassembledinto units. If necessary,assembling instruction are
provided within each package.
2.3 Installation
The wheel balancer must be installed on a firm and level ground.
NOTE The machine must be secured to the floor. Using four holes in the base and anchor bolts provided.
2.4 Electrical Hookup
!CAUTION Failure to follow these instructions can results in damage to unit or create an electrical hazard and
will void warranty.
2.4.1 Electrical hookup is to be provided by a qualified electrician.
2.4.2 Afusiblewall-mountedswitchboxisrequiredattheinstallationsite.Thisswitchshouldprovideon-offcontrolandoverload
protection for your wheel balancer only. The switchbox should be fused with time-delay fuse(s) in accordance with the
power rating specified on your wheel balancer.
2.4.3 Electrical connection of the machine should be by plug connectors.
2.4.4 The balancer must be effectively connected to ground. The electric cord is regularly provided with a ground
t terminal.
2.4.5 MakesurethatPowerRateSpecificationsforyourwheelbalancer(refertonameplateonthewheelbalancer)complywith
those provided by the external power source.
!CAUTION Afterelectrical hookuphasbeen performedunit isreadyto operate.Always observepertinentsafety
precautions when operating the unit (see Appendix tables for an overview of relevant Safety
requirement).

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FIG.8: Panel Balatron 2000
3 USE THE CONTROL PANEL
3.1 Meaning of keys at the keyboard
These instructions apply to Normal Operating Mode. Other function maybe activated by these keys in other operating modes (see
Special Functions).
<MODE>: ................................................ Toselectbalancingtype:Dynamic-Static-Alu.
<SET>: ........................................................................ Confirmselection
9 <OPER>: ....................................................... ToselectOperator1orOperator2.
10 <FINE>: ................................................................ Toselectreading scale.
11 <FUNC>: .............................................................Toselectspecificfunctions
<START-STOP>: ........................................................Starts-stopswheel spinning.
6 <DISTANCE -/+>: ....................................................... Setinternalsidemeasure.
7 <WIDTH -/+>: ................................................................ Setwidthmeasure.
8 <DIAMETER -/+> .......................................................... Setdiametermeasure.
3.2 Meaning of Led Indicators
1-4: ............................................................. indicatelocationofweightrequired.
2-5: ............................................................. indicateamount of weight required.
3: ...........................................................indicatetheapplication point of weights.

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FIG.10
FIG.11
FIG.12
4 CALIBRATION
4.1 How to calibrate the Wheel Balancer (USER)
NOTE the following symptoms indicate need for calibration:
a) check calibration program fails.
b) constant low or high weight readings.
c) indicated point of unbalance constantly wrong
d) more than 2 spins required to balance wheels repeatedly
Switch on the wheel balancer.
Press <SET> when SOF X.XX
(software version) is displayed.
ATTENTION select mode
CAL USR
Spin the empty shaft ( Fig. 9).
Place a wheel on the flange ( Fig. 10).
Put the calibration weight (Fig. 11).
End of calibration.
Press <MODE/ESC> to return to normal
balancing mode.
NOTE technical calibration is only available for qualified personnel.

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FIG.14
FIG.15
4.2 How to check the calibration of Wheel Balancer (USER)
ATTENTION select mode
CAL USR
Press <+/-> to select CAL TEST
Place a wheel on the flange ( Fig. 13).
Put the calibration weight ( Fig. 14).
Press 10 <FINE> to see actual values.
160-0 (±3) is correct result.
When all LED (left side) are lit,
calibration weight must be at exactly 6
o’clock.
If no, press 11 <FUNC> to calibrate
position.
Turn the wheel until the calibration
weight is located at 6 o’clock.
Press <SET> to calibrate.
Press <MODE/ESC> to return to normal
balancing mode.
NOTE technical calibration is only available for qualified personnel.
FIG.16

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4.3 ALU-SE Calibration (USER)
Switch on the wheel balancer.
Press <SET> when SOF X.XX
(software version) is displayed.
ATTENTION select mode
CAL USR
Put the rod in 0 position (Fig. 17)
Put the rod in internal side of flange
(Fig.18)
Put the rod in the internal side of the
rim (Fig.19)
Select the wheel diameter
Press <MODE/ESC> to return to
normal balancing mode.
NOTE technical calibration is only available for qualified personnel
FIG.18
FIG.19
FIG.20

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5 MEASUREMENT AND CORRECTION OF UNBALANCE
5.1 Placing the wheel rim on the wheel balancer
5.1.1 Select the cone or flange suitable for the wheel to be balanced. Specific mounting instructions are delivered with each
flange.
NOTE The operation of centering and tightening of the wheel on the flanges is of basic importance for correct
balancing. Good results depend on proper performance of these procedures.
Clean accurately all cones, shaft and adapter surface before placing the wheel on the wheel balancer.
!CAUTION Always make sure flanges are correctly locked on the motor shaft and wheel is correctly locked on
the flange being used.
5.2 How to compensate unbalance of flanges using AFC function (optional for B212)
NOTE This operation allows to put compensate unbalance of flange and other accessories.
5.2.1 Lock the required flange on the shaft without the wheel.
HOW TO TURN ON AFC FUNCTION HOW TO TURN OFF AFC FUNCTION
The AFC led blinking.
The AFC led is on.
Remove the flange.
The AFC led switch off.

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FIG.24: DYNAMIC
FIG.25:Rodpositioningfordistancemeasurement.
FIG.27: Reading distance gauge.
5.3 Input of Rim Dimensions
NOTE DOUBLE OPERATOR option (optional for B212): this wheel balancer can be used by 2 operators in the same
time. Everyone can memorizes the dimensions of the wheel to balance with 9 <OPER> button. The machine
memorizes the operating procedure too.
5.3.1 DYNAMIC MODE
Press MODE to select the operating
mode.
Select the wheel diameter.
Selectthe distance of the wheel.(Fig. 24,
Fig.26)
Select the wheel width.
5.3.2 STATIC MODE
Press MODE to select the operating
mode.
Select the diameter.
Select the distance.
Select the width.

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FIG.28 ALU S-1
Fig. 29: ALU S-2
FIG.32
FIG.33
5.3.3 ALU S-1 MODE / ALU S-2 MODE ( Manual input)
Press MODE to select the operating
mode. ( Fig. 23, Fig. 24 ).
Select the wheel diameter.
Insert the internal measure (IN 1) (Fig.
24, Fig.26 ).
Insert the external measure (IN 2)
(Fig.26, Fig.32)
5.3.4 ALU S-1 MODE / ALU S-2 MODE (Automatic input - optional)
Press MODE to select the operating
mode
Insert the internal measure ( Fig. 32 ).
Wait for the BEEP.
Insert the external measure ( Fig. 33 ).
Wait for the BEEP.

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FIG.34: inside weight indication FIG.35: outside weight indication
FIG.37
FIG.38
5.4 Detecting and correcting unbalance
5.4.1 After setting wheel dimensions, press <START> or close the safety cover (optional) to spin the wheel and start the
measurement run.
!CAUTION Wheel start automatically when safety cover is closed.
5.4.2 At the end of the spin the wheel will brake automatically and the display will show the weight position and weight
requirement to correct the wheel’s unbalance.
5.4.3 If unbalance shown is GOOD, press 10 <FINE> to show residual unbalance.
NOTE OPT light blinking after the measurement indicates that static unbalance is exceeding more than 20grs.
Optimization procedure is suggested.
5.5 How to apply the weight using ALU-SE indicator
Place the weight (Fig. 37).
Turn the wheel to the position ( Fig. 34,
Fig. 35).
Move the rod until /// appears on the
display ( picture on the left).
Apply the weight ( Fig. 38).

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FIG.40: First spin, rim only
FIG.41: second spin, complete wheel
6 HOW TO OPTIMIZE UNBALANCE OF THE WHEEL
6.1 Measurethe unbalance of therimonly. Once themeasurementof rim unbalanceiscalculated, press 11<FUNC> to enter
optimization function.
Mountthetyreon the rim.Aftermounting
the tyre, the wheel must be put on the
shaft in the same position as before.
Left display (20 in example) indicates
present static unbalance. Right display
(55% in example) indicates possible
reduction of weight in %.
Turn the wheel until SIGN 1 is displayed.
Mark the rim (12 o’clock).
Turn the wheel until SIGN 2 is displayed.
Mark the tyre (12 o’clock).
Put the two marks together to optimize
unbalance.
6.2 After pressing <SET>, the program return to the measurement of unbalance mode, where an indication of the residual
unbalance values will be given.

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7 HOW TO USE SPLIT WEIGHT FUNCTION
7.1 Measure the unbalance of the wheel. Once the measurement of unbalance is calculated, press 11<FUNC> to enter split
function.
Turn the wheel until POS 1 is displayed.
Mark the tyre when the first spoke selected is at 12 o’clock.
Turn the wheel until POS 2 is displayed.
Mark the tyre when the second spoke selected is at 12 o’clock.
7.2 The weight in grams for external side is displayed only when the wheel is in a correct position (12 o'clock).

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8 SPECIAL FUNCTIONS MENU
8.1 Enter in the special functions menu
Switch on the wheel balancer. Press <SET> before SOF X.XX will disappear.
CAL Calibration of wheel balancer
CAL tSt Control of the calibration of electronic sensors
CAL rod Calibration of electronic input sensors
SEn Sor Diagnostic of sensors
StA tiS Statistic about the use of machine
USr Set User setup
tEc Set Technical Setup
Ser nuM Serial number
Act Cod Inserting Activation Codes
8.2 Diagnostic program of sensors
Switch on the wheel balancer. Press <SET> before SOF X.XX will disappear. Select Sen Sor and press <SET>.
rPM Balancing speed
PS1 PS1 voltage
PS2 PS2 voltage
tO Encoder is in the zero position
PoS Angle of position sensor(from 0 to 255)
dIS Value of distance sensor
dIA Value of diameter sensor
OUT Value of width sensor
Cou Safety cover is open or closed
PED Air pedal (only PL version)
AIR Pressure guage (only PL version)
8.3 Statistic program
Switch on the wheel balancer. Press <SET> before SOF X.XX will disappear. Select Sta tis and press <SET>.
tOt Total number of spin
SUC Percent of runs with a good result
c11 0s Percent of wheels with diameter <11"
from 11 to 17 Percent of wheels with the indicated diameter
]17 0s Percent of wheels with diameter >17"
CAL Number of calibrations
pne Number of PL test (only PL version)
8.4 User Setup
Switch on the wheel balancer. Press <SET> before SOF X.XX will disappear. Select USa SET and press <SET>.
ScA LE Set 1 or 5 grams step (0.05/0.25 ounces).
Cut oFF Set minimum weight to be displayed.
Uni Out Unit of measure for the width (0=inch, 1=millimeters).
Uni Umb Unit of measure for the weight (0= grams, 1=once).
Fin AL Display of final (0 = normal, 1 = blink, 2= Go OD).
biP Enable/Disable beep in position.
EME StP Motor brakes in case of emergency stop (On or OFF) (OFF: motor power is cut).
Cou Er OFF = safety cover is not installed;
On = the motor starts only if the safety cover is closed;
Aut = closing of safety cover the motor starts automatically.
rod in Enable/Disable distance input system.
rod out Enable/Disable width input system.
STE P Increase distance/width measure.
PNE U Enable/Disable PL system.
SCR EEN Screen saver selection from 1 to 5 (0 = disable).
VOI CE Enable/Disable voice system.
Snr Sensibility to external vibration.
Tim er Input system speed.
Fas t Enable/Disable fast cycle.
APS Enable/Disable automatic position system.
ADM IN Enable/Disable Admin mode.
OPT Set minimum tire matching level.
rES Et Load Factory Setup.

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FIG.43: Balatron 212/222 measures
APPENDIX
A: Technical Data
Absorbed power 60W
Speed Balancing 98RPM
Measuring time 4-15 seconds
Precision ±1grs (±1/28 ounce)
Wheel dimensions Rim Diameter from 8" (200mm) to 26" (650mm)
Wheel Diameter (m ax, with cover) 34" (850mm)
Rim Width (max, with cover) 16" (410mm)
Wheel Weight (max) 70Kg (155Lbs)
Wheel balancer dimensions
B222 B212
L (mm) 1100 1030
L1 (mm) 500 500
L2 (mm) 1150 1080
P (mm) 510 430
P1 (mm) 550 550
P2 (mm) 1250 1250
H (mm) 990 940
H1 (mm) 1400 1400
Peso (kg) 72 70
B: Environmental Data, Safety Features and Requirements
Environmental Data
[Operating conditions]
This unit is designed for indoor use only.
Temperature: 0 to 45°C Relative Humidity: 5 to 80% a 40°
[Storage conditions]
Package is designed for indoor storage only.
Temperature: -25° to 70°C Relative humidity: 5 at 95% to40°C
Safety Features
1. TheBalanceWeights Holdermay beremoved forservicing.It issecured tothemachine bodythroughscrewssothatonly
voluntarily it may be removed. Removal of this protection is therefore restricted to Authorized Service Engineers.
2. TheControlPanel maybe removedforservicing.It issecuredtothemachine bodythroughscrewsso thatonlyvoluntarily
it may be removed. Removal of this protection is therefore restricted to Authorized Service Engineers.
WARNING FASEP 2000 srl shall not be responsible for any inconvenience, breakdown, accidents caused
directlyorindirectlybyunauthorizedservice.Servicetoanypartsbyunauthorizedengineerswillvoid
warranty and will any right of the owner of the unit.
NOTE As this unit runs at a speed below 100rpm, a safety cover is not required. However a safety cover
is recommended when balancing wheels with diameter bigger then 20".
!CAUTION The safety cover is anyway required when using the motorcycle adapter.

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General Safety Requirement
[before using/servicing this unit]
1. Read this instruction manual before operating or servicing the wheel balancer.
2. Make sure electrical power source conforms to requirements shown on nameplate (see also model identification chart
for reference).
3. Make sure the unit has a stable position and it’s bolted to the ground.
[when using the unit]
4. Protect power leading to the unit from damage.
5. When work area is being washed, make sure unit is adequately protected.
6. Remove all stones and mud lodged in tire treads before balancing the wheel.
7. Do not touch spinning wheel.
8. Make sure counterweights are securely attached before checking residual unbalance.
[when servicing the unit]
9. Make sure power sources are disconnected before service on the unit is performed.
10. Service to PCB, electrical and mechanical parts should be done only by an Authorized FASEP 2000 Service Center.
C: Errors and Malfunctions recognized by the Computer
Errors may apply to some model only.
ERR 1: Shaft does not rotate
ERR 2: Rotation Direction is wrong
ERR 3: Rotation speed is not ready
ERR 4: Rotation speed is wrong (too low or too high)
ERR 5: Position Sensor or Position Disk failure
ERR 6: Safety Safety cover is open
ERR 7:Measuring cycle was interrupted
ERR 8: Calibration weight was not inserted.
ERR 9: Activation code not correct
ERR 10: Overflow in calculations
ERR 11: Serial number is wrong
ERR 12: Serial number not inserted
ERR 13: Reserved
ERR 14: Uncorrected password
ERR 15: E²prom error
ERR 16: Calibration memory error
ERR 17: Rod in uncorrected position
ERR 18: Excessive weight detected
ERR 19: Reserved
ERR 20: Excessive Deceleration
ERR 21: Error in inputting data
ERR 22: Brake error
ERR 23: Reserved
ERR 24: Insufficient air pressure (PL version)
ERR 25: Reserved
ERR 26: Piezo sensor error
ERR 27: Wheel is not securely tightened on the shaft
ERR 28: Laser error
ERR 29: Reserved