Fasep VIDEOTRONIC V644.G3 User manual

Fasep 2000 srl Rev. 1.0
Videotronic V644.G3: User’s Manual 27 november 2013
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VIDEOTRONIC V644.G3
USER’S MANUAL

Fasep 2000 srl Rev. 1.0
Videotronic V644.G3: User’s Manual 27 november 2013
ii
WARNING
.This document contains information which is the property of FASEP 2000 rl and all rights are reserved. This manual shall not be
photocopied or reproduced in any way without the prior written consent of FASEP 2000 srl.
.FASEP 2000 srl reserves the right to revise products firmware, software or documentation without obligation to notify any person or
organization. The information contained in this document is subject to change without warning.
.Prior of the installation of the unit described in this manual, user should read this manual carefully to be instructed properly on
installation, use and maintenance of the unit.
.Failing to read this manual and operate accordingly may cause damage to the user or the unit.
.FASEP 2000 srl shall not be responsible for inconvenience, breakdown, accidents due to uncomplete knowledge of this manual or
uncomplete application of raccomendations described in this manual.
.FASP 2000 srl shall not be responsible for inconvenience, breakdown, accidents due to unauthorized modifications of the unit, use
of non-original or unauthorized accessories (see Accessories listing in this manual for a list of original accessories available for this
model).
.FASEP 2000 srl shall not be responsible for any inconvenience, breakdown, accidents caused directly or indirectly by not
qualified service. Service to any parts by not qualified personswill void warranty and will void any right of the owner of the
unit.
SYMBOLS AND CONVENTIONS
To speed the retrieval of main information and make easy to understand the instructions, this manual uses the following typing
conventions:
<NAME OF THE PUSH BUTTON> Used to indicate name of push-buttons on the control panel.
DISPLAY Used to indicate text or number visible on the displays on the control panel.
JADVICES Contain useful advices or solutions, evidence d with respect to the rest of the text.
GNOTE Notes contain important information, evidenced to the rest of the text.
IWARNING Warningmessagesappearscorrespondingtoprocedures that,if notproperlyobserved,may
lead to loose of data or cause damage to the unit.
!CAUTION Caution messages appears correspondingtoprocedures that, if not properly observed, may
cause injuries to the user.

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ORIGINAL INSTRUCTIONS
TABLE OF CONTENTS
WARNING ............................................................................................. ii
SYMBOLSANDCONVENTIONS........................................................................... ii
1 PRESENTATION ............................................................................. 1-1
1.0 IntendedUse......................................................................... 1-1
1.1 Definitions ........................................................................... 1-1
2 INSTALLATION............................................................................... 2-1
2.1 Movingtheunit ....................................................................... 2-1
2.2 Assemblingtheunit.................................................................... 2-1
2.3 Installation ........................................................................... 2-1
2.4 ElectricalHookup ..................................................................... 2-1
2.5 CompressedairHookup(PLmodelsonly) .................................................. 2-1
2.6 Power .............................................................................. 2-1
3 USEOFCONTROLPANEL..................................................................... 2-2
3.1 Meaningoftheiconsonthescreen........................................................ 2-2
4.0 CALIBRATIONOFWHEELBALANCER........................................................... 2-5
4.1 Howtocalibratethewheelbalancer ....................................................... 2-5
4.2 How tocontrol the calibration of wheel balancer and position weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
5 CalibrationALU-SE ............................................................................ 3-5
6 CalibrationSME............................................................................... 3-6
7 MEASUREMENT AND CORRECTION OF UMBALANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
7.1 Placing the wheel rim on the wheel balancer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
7.2 Input of Rim Dimensions (external measuring system version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
7.3 Input of Rim Dimensions (ALU-SE or LASER version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
7.4 Detectingandcorrectingumbalance....................................................... 3-8
7.5 How toapply the weight using ALU-SE applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
7.6 HowtoapplytheweightusingLASER ..................................................... 3-9
7.7 HowtouseSPLITProgram.............................................................. 3-9
8 HOWTOOPTIMIZEUNBALANCEOFTHEWHEEL................................................. 4-1
9 SPECIALFUNCTIONS......................................................................... 5-1
9.1 Languageselection .................................................................... 5-1
9.2 Setup............................................................................... 5-1
APPENDIX........................................................................................... A-2
A: Technicaldata........................................................................ A-2
B: Environmental Data, Safety Features and Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
C: Errors and Malfunctions recognized by the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
D: How toremove thebattery from the product safely. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

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1 PRESENTATION
1.0 Intended Use
This unit is designed to measure and correct static and dynamic unbalance of vehicle wheel, the dimension and weight of
which are within the working range of the machine (see “Technical Data”appendix for reference)
This unit is meant for aprofessional use. Operator shall be properly trained before use. Training Course is not included in
the price of the unit and must be purchased separately.
This unit is designed for indoor use only(see “Environmental Data”appendix for reference).
!CAUTION: This unit is designed to spin vehicle wheels only, within the rangeof dimensions and weight approved
(see“TechnicalData”appendixforreference).Specialadaptorssuitthis purpose.Donotattempttouse
the machine to spin anything else. Unproper locking may cause the part being spinned to be ejected,
causing damage to the unit itself, the operator or anything in the in the neighboorhood.
1.1 Definitions
1. Monitor
2. Back-mounted weight-compartments
3. Weights and tools trays
4. Side flange-holders
5. Wheel guard
6. EMS External Measuring system
7. Quick lock + HD shaft
8. Lower wheel guard
9. Foot-pedal

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2 INSTALLATION
2.1 Moving the unit
IWARNING When the unit has to be moved: never lift
balancer by motor shaftor by neighborhood of it.
2.2 Assembling the unit
For ease of transportation, the wheel balancer might be disassembled
intounits.If necessary,assemblinginstruction areprovided within each
package..
2.3 Installation
The wheel balancer must be installed on a firm and level ground.
GNOTE:the machine must be secured to the floor. Using four holes
in the base and anchor bolts provided
2.4 Electrical Hookup
!CAUTION: Failure to follow these instructions can results in
damage to unit or create an electricalhazard and will
void warranty..
2.4.1 Electrical hookup is to be provided by a qualified electrician.
2.4.2 A fusible wall-mounted switchbox is required at the installation site. This
switch should provide on-off control and overload protection for your wheel
balancer only. The switchbox should be fused with time-delay fuse(s) in
accordance with the power rating specified on your wheel balancer.
2.4.3 Electrical connection of the machine should be by plug connectors.
2.4.4 The balancer must be effectively connected to ground. The electric cord is regularly provided with a ground terminal.
2.4.5 Make sure that Power Rate Specifications for your wheel balancer (refer to nameplate on the wheel balancer) comply with
those provided by the external power source.
!CAUTION After electricalhookup has been performed unit is ready to operate. Always observe pertinent safety
precautions when operating the unit (see Appendix tables for an overview of relevant Safety
requirement).
2.5 Compressed air Hookup (PL models only)
!CAUTION Failure to follow these instructions can result in damage to unit or create a hazard and will void
warranty.
1. CompressedAirhookupis tobeprovidedbyaqualifiedtechnician,underthelocalsafetyrequirements,
in line with relevant national standards and regulations. All fitting and hoses must conform to local
codes.
2. A wall-mounted lubricator and water-separator is required at the installation site.
3. Compressed Air circuit to the balancer shall be regulated to a maximum pressure of 7 atm.
Overpressure could compromise cylinder operation.
2.5.1 CONNECT TO AIR SUPPLY:
Themachineis fitted withauniversal connector andthereforenoother specialor additionalfittingis required.Pushalltheway
onto the connector a high pressure rubber air-hose and secure it.
2.6 Power
Plug the wheel balancer into a 220V socket. To switch on the wheel
balancer press the red button (power) untill it light up. To swicth off the
wheel balancer press the red button (power) untill it light off.

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3 USE OF CONTROL PANEL
3.1 Meaning of the icons on the screen
Select balancing mode
APS Function
Calibration
Delete last character in input
activation code
Change selection
Set default values
Fig. 6 Panel V643
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12

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Diagnostic
Key down
Position calibration
Go to previous page
Fine resolution
Access to Information center
Access to page measures
Laser calibration
Put in the rod laser in rest
position
Start laser
Extract fully rod laser
Manul input measures
Set Dynamic/Static
Mode moto
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19
Fig. 20
Fig. 21
Fig. 22
Fig. 23
Fig. 24
Fig. 25
Fig. 26

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Key SET/OK
Double operator
Optimize
Restart software
Reset partial statistics
Reset variation in page Sensor
Save
Set measures
Go to setup menù
Skip current operation
Split function
Stop turning wheel
Key up
View menù and selection
(UP/DOWN)
Automatic flange calibration
Fig. 27
Fig. 28
Fig. 29
Fig. 30
Fig. 31
Fig. 32
Fig. 33
Fig. 34
Fig. 35
Fig. 36
Fig. 37
Fig. 38
Fig. 39
Fig. 40
Fig. 41

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Fig. 42
Fig. 43
Fig. 44
Fig. 45
4.0 CALIBRATION OF WHEEL BALANCER
4.1 How to calibrate the wheel balancer
GNOTE:the following symptoms indicate need for calibration::
a) check calibration program fails. b) constant low or high weight readings.
c)indicatedpointofunbalanceconstantlywrong d)morethan2 spins required tobalance wheels repeatedly.
Switch on the wheel balancer.
Select SET UP > CALIBRATION > SET/OK >
CALIBRATION > SET/OK.
Spin with no wheel on shaft (Fig. 42)
Close the wheel guard or press <START>.
At the end of the spin, put a wheel (Fig. 43) and
close the wheel guard or press <START>.
At theend of the spin, put the calibration weight
(Fig. 44) and close the wheel guard or press
<START>.

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Fig. 46
4.2 How to control the calibration of wheel balancer and position weight
Switch on the wheel balancer.
Select SET UP > CALIBRATION > SET/OK >
CHECK CALIBRATION > SET/OK.
Put a wheel on the shaft and press <START>
(Fig.46).
Put the calibration weight (Fig.47) and press
<SET/OK>.
Close the wheel guard or press <START>.
At the end of the spin, 160-0 will show on the
video (tolerance allowed is ±10).
Puttheweightat6ho’clock:theweightindicators
of internal side must be both green.
If not, press <6h>.
Put the weight at 6h o’clock and press <SET
OK>.
Fig. 47
Fig. 48
Fig. 49

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5 Calibration ALU-SE
Switch on the wheel balancer.
MAIN MENU > MENU > RESET > CALIB > ALU-SE
CALIBRATION > SET/OK (fig..49).
Put therod on rest position (fig.49) and press SET/ OK.
Put the rod on the flange (fig.50) and press SET/ OK.
Select width of wheel
Put the rod on internal side of the rim (fig.51) and press
SET/OK.
Press <ESC> to go back to standard use.
Fig. 50
Fig. 51
Fig. 52

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6 Calibration SME
Switch on the wheel balancer.
MAIN MENU > MENU > RESET > CALIB > SME
CALIBRATION > SET/OK (fig. 52)
Put therod on rest position (fig. 52) and press SET/ OK.
Put therod (fig. 53) and press SET/OK.
Press <ESC> to go back to standard use.
Fig. 53
Fig. 54

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Fig. 56: Distance
Fig. 57: Width
7 MEASUREMENT AND CORRECTION OF UMBALANCE
7.1 Placing the wheel rim on the wheel balancer
7.1.1 Select theconeor flangesuitablefor thewheel tobebalanced.Specific mounting instructions aredelivered with each flange
GNOTE: theoperationof centering and tightening of the wheel on the flanges is of basic importancefor correct balancing.
Good results depend on proper performance of these procedures.
To accurately clean up the superficial ones of connection before whichever operation.
!CAUTION: Always makesure flanges are correctly locked onthe motor shaft and wheel is correctly locked onthe
flange being used.
7.2 Input of Rim Dimensions (external measuring system version)
for V65x, V64x, V55x-D (automatic input of all data)
GNOTE: AUTOSELECT function admit to choose automatic selection of balancing system (Dynamic, ALU-S1, ALU-S2)
MAIN MENU
Insert the distance (fig.55).
Insert the width (fig.56).

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Fig. 58
Fig. 59
7.3 Input of Rim Dimensions (ALU-SE or LASER version)
!CAUTION: Laser installed on wheel balancer is of class 2, so special protection are not required. It is however
recommended to avoid the continuos view of the direct beam.
MAIN MENU > INPUT
Press ALU MODE untill the required position of weight is on the video (fig.57).
Insert the distance (IN1).
Insert the distance (IN2).
Press ALU MODE untill the required position of weight is on the video (fig.58).
Insert the distance (IN1).
Insert the distance (IN2).
7.4 Detecting and correcting umbalance
7.4.1 After setting wheel dimensions, press <START> or closethe safety cover tospin thewheel and start the measurement run.
!CAUTION: wheel start automatically when safety cover is closed.
7.4.2 At theendof thespin thewheel will brakeautomatically and thedisplay willshowtheweightposition andweight requirement
to correct the wheel’s umbalance.
7.4.3 Applythe weights (fig.59, fig.60). If umbalance shown is 0, press <FINE> to show residual umbalance.
Fig. 60 Fig. 61

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Fig. 62
Fig. 65 Fig. 66
7.5 How to apply the weight using ALU-SE applicator
Place the weight as in the picture 62.
Turn the wheel until reach the application
position of the weight (fig. 61).
Move the rod until reach the application
position of the weight.
Apply the weight(fig. 63).
Repeat the procedure for the other side.
.
7.6 How to apply the weight using LASER
Turn the wheel until the position weight
indicators of one side are both green (fig. 64).
The laser come out to show the point of
application of the weight (fig. 65).
Applythe weight on the laser dot.
Repeat the procedure for the other side.
7.7 How to use SPLIT Program
After the measurement spin
Press <SPLIT> to select the program.
Turn the wheel until first spoke (green position) is at 12 0' clock.
Press <SET/OK> to confirm.
Turn the wheel until second spoke (red position) is at 12 o’clock
Press <SET/OK> to confirm the red position.
Balance thewheel applying weight on green and red positions.
Fig. 63
Fig. 64

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8 HOW TO OPTIMIZE UNBALANCE OF THE WHEEL
8.1.1 MAIN MENU > OPTIMIZE
Measure the unbalance of the rim only ( fig. 66).
Mount the tire on the rim and put the wheel on the shaft
(fig.67).
Spin the wheel
Select the optimization and follow the video instruction.
IWARNING:Balancing with flanges, put the accessories assembled to the rim during the complete operations.
GNOTE:Selection of optimization: the green solution is the advised from the machine. The user can be choose also one
of the other.
Fig. 67 first spin, rim only
Fig. 68 second spin, complete wheel

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9 SPECIAL FUNCTIONS
9.1 Language selection
9.1.1 MAIN MENU >SET UP > USER SET UP > LANGUAGE > SET OK >.
9.1.2 Select the language and press SET OK.
9.2 Setup
9.2.1 MAIN MENU >SET UP > USER SET UP .
9.2.2 Select item and press SET OK.

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Fig. 69: Measures
APPENDIX
A: Technical data
Power requirement 400W
Speed Balancing 98RPM
Measuring time 4-15 s.
Accuracy ±1grammo (±1/28 once)
Wheel Dimensions Diameter Rim diameter 8" (200 mm) - 26" (650 mm)
Rim Width (with wheel-guard) max 16" (415mm)
Wheel Weight max 90 Kg (198Lbs)
Wheel balancer dimensions
A = 300 mm
B = 1150 mm
B1 = 670 mm
B2 = 1400 mm
C = 1230 mm
D = 1730 mm
D1 = 1870 mm
E = 1480 mm
E1 = 1800 mm
F = 1580 mm

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B: Environmental Data, Safety Features and Requirements
Environmental Data
[Operating conditions]
This unit is designed for indoor use only.
Temperature: 0 to 45°C
Relative Humidity: 5 to 80% a 40°
[Storage conditions]
Package is designed for indoor storage only.
Temperature: -25° to 70°C
Relative humidity: 5 at 95% to40°C
Safety Features
1. The Balance Weights Holder may be removed for servicing. It is secured to the machine body through screws so that only
voluntarily it may be removed. Removal of this protection is therefore restricted to Authorized Service Engineers.
2. The Control Panel may be removed for servicing. It is secured to the machine body through screws so that only voluntarily
it maybe removed. Removal of this protection is therefore restricted to Authorized Service Engineers.
!CAUTION: The safety cover is anyway required when using the motorcycle adapter.
IWARNING FASEP 2000 srlshallnotberesponsibleforany inconvenience,breakdown,accidents caused directly
or indirectly by unauthorized service.Serviceto any parts by unauthorizedengineerswill void warranty
and willany right of the owner of the unit..
GNOTE: As this unit runs at speed below 100rpm, a safety cover is not required. However a safety cover is
recomended when balancing wheels with diameter bigger then 20".
General Safety Requirement
[before using/servicing this unit]
1. Read this instruction sheet and the wholeuser’s manual before operating or servicing thewheel balancer.
2. Make sure electrical power source conforms to requirements shown on nameplate (see also model identification chart for
reference).
3. Make sure the unit has a stable position.
[when using the unit]
4. Protect power leading to the unit from damage.
5. When work area is being washed, make sure unit is adequately protected.
6. Remove all stones and mud lodged in tire treads before balancing the wheel.
7. Do not touch spinning wheel. Always use Safety Safety cover to be protected.
8. Make sure counterweights are securely attached before checking residual umbalance.
[when servicing the unit]
9. Make sure power sources are disconnected before service on the unit is performed.
10. Service to PCB, electrical and mechanical parts should be done only by an Authorized FASEP 2000 Service Center.

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C: Errors and Malfunctions recognized by the Computer
Errors may apply to some model only.
ERR 1: Shaft does not rotate
ERR 2: Rotation Direction is wrong
ERR 3: Rotation speed is not ready
ERR 4: Rotation speed is wrong (too low or too high)
ERR 5: Position Sensor or Position Disk failure
ERR 6: Safety Safety cover is open
ERR 7: Measuring cycle was interrupted
ERR 8: Calibration weight was not inserted.
ERR 9: Activation code not correct
ERR 10: Overflow in calculations
ERR 11: Serial number is wrong
ERR 12: Serial number not inserted
ERR 13: Reserved
ERR 14: Uncorrect password
ERR 15: E²prom error
ERR 16: Calibration memory error
ERR 17: Rod in uncorrect position
ERR 18: Excessive weight detected
ERR 19: Reserved
ERR 20: Reserved
ERR 21: Error in inputting data
ERR 22: Brake error
ERR 23: Substance change due to shakes
ERR 24: Reserved
ERR 25: Reserved
ERR 26: Reserved
ERR 27: Insufficient pressure