Fasep VIDEOTRONIC V644.G3 User manual

Fasep 2000 srl Rev. 1.0
Videotronic V644.G3: User’s Manual 27 november 2013
For any information, please contact: www.fasep.it
e-mail: [email protected]t
FASEP 2000 srl
Via Faentina 96
50032 Ronta (Fi) Italy
Tel. #[phone]
Fax #[phone] i
VIDEOTRONIC V644.G3
USER’S MANUAL

Fasep 2000 srl Rev. 1.0
Videotronic V644.G3: User’s Manual 27 november 2013
ii
WARNING
.This document contains information which is the property of FASEP 2000 rl and all rights are reserved. This manual shall not be
photocopied or reproduced in any way without the prior written consent of FASEP 2000 srl.
.FASEP 2000 srl reserves the right to revise products firmware, software or documentation without obligation to notify any person or
organization. The information contained in this document is subject to change without warning.
.Prior of the installation of the unit described in this manual, user should read this manual carefully to be instructed properly on
installation, use and maintenance of the unit.
.Failing to read this manual and operate accordingly may cause damage to the user or the unit.
.FASEP 2000 srl shall not be responsible for inconvenience, breakdown, accidents due to uncomplete knowledge of this manual or
uncomplete application of raccomendations described in this manual.
.FASP 2000 srl shall not be responsible for inconvenience, breakdown, accidents due to unauthorized modifications of the unit, use
of non-original or unauthorized accessories (see Accessories listing in this manual for a list of original accessories available for this
model).
.FASEP 2000 srl shall not be responsible for any inconvenience, breakdown, accidents caused directly or indirectly by not
qualified service. Service to any parts by not qualified personswill void warranty and will void any right of the owner of the
unit.
SYMBOLS AND CONVENTIONS
To speed the retrieval of main information and make easy to understand the instructions, this manual uses the following typing
conventions:
<NAME OF THE PUSH BUTTON> Used to indicate name of push-buttons on the control panel.
DISPLAY Used to indicate text or number visible on the displays on the control panel.
JADVICES Contain useful advices or solutions, evidence d with respect to the rest of the text.
GNOTE Notes contain important information, evidenced to the rest of the text.
IWARNING Warningmessagesappearscorrespondingtoprocedures that,if notproperlyobserved,may
lead to loose of data or cause damage to the unit.
!CAUTION Caution messages appears correspondingtoprocedures that, if not properly observed, may
cause injuries to the user.

Fasep 2000 srl Rev. 1.0
Videotronic V644.G3: User’s Manual 27 november 2013
iii
ORIGINAL INSTRUCTIONS
TABLE OF CONTENTS
WARNING ............................................................................................. ii
SYMBOLSANDCONVENTIONS........................................................................... ii
1 PRESENTATION ............................................................................. 1-1
1.0 IntendedUse......................................................................... 1-1
1.1 Definitions ........................................................................... 1-1
2 INSTALLATION............................................................................... 2-1
2.1 Movingtheunit ....................................................................... 2-1
2.2 Assemblingtheunit.................................................................... 2-1
2.3 Installation ........................................................................... 2-1
2.4 ElectricalHookup ..................................................................... 2-1
2.5 CompressedairHookup(PLmodelsonly) .................................................. 2-1
2.6 Power .............................................................................. 2-1
3 USEOFCONTROLPANEL..................................................................... 2-2
3.1 Meaningoftheiconsonthescreen........................................................ 2-2
4.0 CALIBRATIONOFWHEELBALANCER........................................................... 2-5
4.1 Howtocalibratethewheelbalancer ....................................................... 2-5
4.2 How tocontrol the calibration of wheel balancer and position weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
5 CalibrationALU-SE ............................................................................ 3-5
6 CalibrationSME............................................................................... 3-6
7 MEASUREMENT AND CORRECTION OF UMBALANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
7.1 Placing the wheel rim on the wheel balancer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
7.2 Input of Rim Dimensions (external measuring system version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
7.3 Input of Rim Dimensions (ALU-SE or LASER version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
7.4 Detectingandcorrectingumbalance....................................................... 3-8
7.5 How toapply the weight using ALU-SE applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
7.6 HowtoapplytheweightusingLASER ..................................................... 3-9
7.7 HowtouseSPLITProgram.............................................................. 3-9
8 HOWTOOPTIMIZEUNBALANCEOFTHEWHEEL................................................. 4-1
9 SPECIALFUNCTIONS......................................................................... 5-1
9.1 Languageselection .................................................................... 5-1
9.2 Setup............................................................................... 5-1
APPENDIX........................................................................................... A-2
A: Technicaldata........................................................................ A-2
B: Environmental Data, Safety Features and Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
C: Errors and Malfunctions recognized by the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
D: How toremove thebattery from the product safely. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

Fasep 2000 srl Rev. 1.0
Videotronic V644.G3: User’s Manual 27 november 2013
1-1
1 PRESENTATION
1.0 Intended Use
This unit is designed to measure and correct static and dynamic unbalance of vehicle wheel, the dimension and weight of
which are within the working range of the machine (see “Technical Data”appendix for reference)
This unit is meant for aprofessional use. Operator shall be properly trained before use. Training Course is not included in
the price of the unit and must be purchased separately.
This unit is designed for indoor use only(see “Environmental Data”appendix for reference).
!CAUTION: This unit is designed to spin vehicle wheels only, within the rangeof dimensions and weight approved
(see“TechnicalData”appendixforreference).Specialadaptorssuitthis purpose.Donotattempttouse
the machine to spin anything else. Unproper locking may cause the part being spinned to be ejected,
causing damage to the unit itself, the operator or anything in the in the neighboorhood.
1.1 Definitions
1. Monitor
2. Back-mounted weight-compartments
3. Weights and tools trays
4. Side flange-holders
5. Wheel guard
6. EMS External Measuring system
7. Quick lock + HD shaft
8. Lower wheel guard
9. Foot-pedal

Fasep 2000 srl Rev. 1.0
Videotronic V644.G3: User’s Manual 27 november 2013
2-1
2 INSTALLATION
2.1 Moving the unit
IWARNING When the unit has to be moved: never lift
balancer by motor shaftor by neighborhood of it.
2.2 Assembling the unit
For ease of transportation, the wheel balancer might be disassembled
intounits.If necessary,assemblinginstruction areprovided within each
package..
2.3 Installation
The wheel balancer must be installed on a firm and level ground.
GNOTE:the machine must be secured to the floor. Using four holes
in the base and anchor bolts provided
2.4 Electrical Hookup
!CAUTION: Failure to follow these instructions can results in
damage to unit or create an electricalhazard and will
void warranty..
2.4.1 Electrical hookup is to be provided by a qualified electrician.
2.4.2 A fusible wall-mounted switchbox is required at the installation site. This
switch should provide on-off control and overload protection for your wheel
balancer only. The switchbox should be fused with time-delay fuse(s) in
accordance with the power rating specified on your wheel balancer.
2.4.3 Electrical connection of the machine should be by plug connectors.
2.4.4 The balancer must be effectively connected to ground. The electric cord is regularly provided with a ground terminal.
2.4.5 Make sure that Power Rate Specifications for your wheel balancer (refer to nameplate on the wheel balancer) comply with
those provided by the external power source.
!CAUTION After electricalhookup has been performed unit is ready to operate. Always observe pertinent safety
precautions when operating the unit (see Appendix tables for an overview of relevant Safety
requirement).
2.5 Compressed air Hookup (PL models only)
!CAUTION Failure to follow these instructions can result in damage to unit or create a hazard and will void
warranty.
1. CompressedAirhookupis tobeprovidedbyaqualifiedtechnician,underthelocalsafetyrequirements,
in line with relevant national standards and regulations. All fitting and hoses must conform to local
codes.
2. A wall-mounted lubricator and water-separator is required at the installation site.
3. Compressed Air circuit to the balancer shall be regulated to a maximum pressure of 7 atm.
Overpressure could compromise cylinder operation.
2.5.1 CONNECT TO AIR SUPPLY:
Themachineis fitted withauniversal connector andthereforenoother specialor additionalfittingis required.Pushalltheway
onto the connector a high pressure rubber air-hose and secure it.
2.6 Power
Plug the wheel balancer into a 220V socket. To switch on the wheel
balancer press the red button (power) untill it light up. To swicth off the
wheel balancer press the red button (power) untill it light off.

Fasep 2000 srl Rev. 1.0
Videotronic V644.G3: User’s Manual 27 november 2013
2-2
3 USE OF CONTROL PANEL
3.1 Meaning of the icons on the screen
Select balancing mode
APS Function
Calibration
Delete last character in input
activation code
Change selection
Set default values
Fig. 6 Panel V643
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12

Fasep 2000 srl Rev. 1.0
Videotronic V644.G3: User’s Manual 27 november 2013
2-3
Diagnostic
Key down
Position calibration
Go to previous page
Fine resolution
Access to Information center
Access to page measures
Laser calibration
Put in the rod laser in rest
position
Start laser
Extract fully rod laser
Manul input measures
Set Dynamic/Static
Mode moto
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19
Fig. 20
Fig. 21
Fig. 22
Fig. 23
Fig. 24
Fig. 25
Fig. 26

Fasep 2000 srl Rev. 1.0
Videotronic V644.G3: User’s Manual 27 november 2013
2-4
Key SET/OK
Double operator
Optimize
Restart software
Reset partial statistics
Reset variation in page Sensor
Save
Set measures
Go to setup menù
Skip current operation
Split function
Stop turning wheel
Key up
View menù and selection
(UP/DOWN)
Automatic flange calibration
Fig. 27
Fig. 28
Fig. 29
Fig. 30
Fig. 31
Fig. 32
Fig. 33
Fig. 34
Fig. 35
Fig. 36
Fig. 37
Fig. 38
Fig. 39
Fig. 40
Fig. 41

Fasep 2000 srl Rev. 1.0
Videotronic V644.G3: User’s Manual 27 november 2013
2-5
Fig. 42
Fig. 43
Fig. 44
Fig. 45
4.0 CALIBRATION OF WHEEL BALANCER
4.1 How to calibrate the wheel balancer
GNOTE:the following symptoms indicate need for calibration::
a) check calibration program fails. b) constant low or high weight readings.
c)indicatedpointofunbalanceconstantlywrong d)morethan2 spins required tobalance wheels repeatedly.
Switch on the wheel balancer.
Select SET UP > CALIBRATION > SET/OK >
CALIBRATION > SET/OK.
Spin with no wheel on shaft (Fig. 42)
Close the wheel guard or press <START>.
At the end of the spin, put a wheel (Fig. 43) and
close the wheel guard or press <START>.
At theend of the spin, put the calibration weight
(Fig. 44) and close the wheel guard or press
<START>.

Fasep 2000 srl Rev. 1.0
Videotronic V644.G3: User’s Manual 27 november 2013
2-6
Fig. 46
4.2 How to control the calibration of wheel balancer and position weight
Switch on the wheel balancer.
Select SET UP > CALIBRATION > SET/OK >
CHECK CALIBRATION > SET/OK.
Put a wheel on the shaft and press <START>
(Fig.46).
Put the calibration weight (Fig.47) and press
<SET/OK>.
Close the wheel guard or press <START>.
At the end of the spin, 160-0 will show on the
video (tolerance allowed is ±10).
Puttheweightat6ho’clock:theweightindicators
of internal side must be both green.
If not, press <6h>.
Put the weight at 6h o’clock and press <SET
OK>.
Fig. 47
Fig. 48
Fig. 49