Fein KBM 65 U Setup guide

KBM 65U, JCM 256U
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
C-SC_CSSM 2013.06 1/82Version 1.0
Repair instructions

KBM 65U, JCM 256U
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
C-SC_CSSM 2013.06 2/82Version 1.0
1. Models described
2. Technical data
3. Notes / requirements
4. Tools required
5. Lubricants and auxiliary substances required
6. Disassembly
7. Assembly
8. Troubleshooting
9. Connection diagram
Contents

KBM 65U, JCM 256U
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
C-SC_CSSM 2013.06 3/82Version 1.0
These instructions describe how to repair the following models:
Model
Order no.
KBM 65 U
7 270 43 00 23 0
JCM 256U
7 270 47 12 36 0
1. Models described

KBM 65U, JCM 256U
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
C-SC_CSSM 2013.06 4/82Version 1.0
2. Technical data
Technical data
The complete technical data can be found in the operating instructions for the model.
Test data
Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service → Repair Guides).
Lubricants
The lubricants and container sizes available from FEIN can be found on the FEIN Extranet (Customer Service
→ Repair Guides).
Lists of spare parts
Lists of spare parts and exploded views are available online at www.fein.com

KBM 65U, JCM 256U
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
C-SC_CSSM 2013.06 5/82Version 1.0
3. Notes / requirements
Note
These instructions are only intended for persons with suitable technical training. It is assumed
that the reader has mechanical and electrical training.
Only use original FEIN spare parts!
Requirements
Please note that power tools may only be repaired, maintained and checked by a trained
electrician, as improper repair can result in serious risks to the user.
The provisions set out in DIN VDE 0701-0702 should be observed after repairs.
The relevant accident prevention regulations of the employers’ liability insurance associations are
to be observed when commissioning.
The German Equipment and Product SafetyAct applies for correct use.
Outside Germany, the regulations applicable in the relevant country must be observed!

KBM 65U, JCM 256U
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
C-SC_CSSM 2013.06 6/82Version 1.0
4. Tools required
Standard tool
Special tool
Order number
- Torx 15 and 20 screwdrivers
- 2 x cross screwdriver
- Slotted screwdriver
- Socket wrenches: sizes 2.5; 3; 4; 5
- Size 17 ring wrench
- Arbor press
- Plastic hammer
- Punch
- Rubber hammer
- Circlip pliers for
inner and outer rings
- Inner bearing puller, 6-10 mm
- Inner bearing puller, 12-16 mm
- Inner bearing puller, 18-22 mm
- Drift key
6 33 05 003 00 3
- Press-on fixture
6 41 01 019 00 8
- Drawing-off socket cap
6 41 04 150 00 8
- Chuck cone
19 mm
26 mm
6 41 07 019 00 7
6 41 07 026 00 0
- Hook
6 41 22 121 01 0
NOTE
You can only order special tools with an order number from FEIN.

KBM 65U, JCM 256U
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
C-SC_CSSM 2013.06 7/82Version 1.0
4. Tools required
Standard tool
- Sleeve
Outer diameter
Inner diameter
~65 mm
55 mm
Outer diameter
Inner diameter
~55 mm
40 mm
Outer diameter
Inner diameter
~35 mm
25 mm
Outer diameter
Inner diameter
28 mm
~21 mm
Outer diameter
Inner diameter
21 mm
~10 mm
Outer diameter
Inner diameter
~25 mm
15 mm
Outer diameter
Inner diameter
30 mm
~15 mm
Outer diameter
Inner diameter
30 mm
~26 mm
NOTE
You can only order special tools with an order number from FEIN.

KBM 65U, JCM 256U
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
C-SC_CSSM 2013.06 8/82Version 1.0
4. Tools required
Standard tool
- Sleeve
Outer diameter
Inner diameter
~53 mm
45 mm
- Ball bearing support
19 mm
26 mm
- Base
Height
Width
66 mm
~20 mm
NOTE
You can only order special tools with an order number from FEIN.

KBM 65U, JCM 256U
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
C-SC_CSSM 2013.06 9/82Version 1.0
5. Lubricants and auxiliary substances
required
Lubricants
Grease
0 40 106 0100 1
5 g
NILOS ring, sealing rings, shaft (spider), guide,
mounting shaft (four balls)
Grease
0 40 118 0300 9
120 g
Gearbox

KBM 65U, JCM 256U
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
C-SC_CSSM 2013.06 10/82Version 1.0
1. Remove container (1).
6. Disassembly
Disassembling container
1