Fein AWBP 10 Setup guide

AWBP 10
Repair instructions
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 1of 35

AWBP 10
Contents
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 2of 35
1. Models described
2. Technical data
3. Notes and requirements
4. Tools required
5. Lubricants and auxiliary substances required
6. Removal
7. Fitting
8. Troubleshooting
9. Connection diagram

AWBP 10
1. Models described
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 3of 35
These repair instructions describe how to repair the following models:
Model Order number
AWBP 10 7 105 04 00 94 0

AWBP 10
2. Technical data
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 4of 35
Technical data
All the technical data can be found in the operating instructions for the model.
Test data
Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service →Repair Guides).
Lubricants
The lubricants and container sizes available from FEIN can be found on the FEIN Extranet (Customer Service →Repair Guides).
Lists of spare parts
Lists of spare parts and exploded views are available online at www.fein.com

AWBP 10
3. Notes and requirements
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 5of 35
Please note
These instructions are only intended for persons with suitable technical training. It is assumed that the reader has mechanical and
electrical training.
Only use original FEIN spare parts.
Provisions
Please note that power tools may only be repaired, maintained and checked by a trained electrician, as improper repair can result in
serious risks to the user.
The provisions set out in DIN VDE 0701-0702 should be observed after repairs.
The relevant accident prevention regulations of the employer’s liability insurance associations are to be observed when
commissioning.
The German Equipment and Product Safety Act [ProdSG] applies for correct use.
Outside Germany, the regulations applicable in the relevant country must be observed.

AWBP 10
4. Tools required
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 6of 35
Standard tools Special tools
Extraction tool Drawing-off socket cap 6 41 04 150 00 8
Drill chuck key Chuck cone, dia. 16 mm 6 41 07 016 00 1
Arbor press Chuck cone, dia. 19 mm 6 41 07 019 00 7
Punch Dia. 4 mm; Dia. 5 mm Chuck cone, dia. 22 mm 6 41 07 022 00 0
Sleeve Inner dia. 16 mm
Inner dia. ~20 mm Chuck cone, dia. 26 mm 6 41 07 026 00 0
Inner dia. 12 mm
Inner dia. ~16 mm
Inner dia. 10 mm
Inner dia. 26 mm
Inner dia. 11 mm
Inner dia. 26 mm
Inner dia. 9 mm
Inner dia. 22 mm
Inner dia. 12 mm
Inner dia. 15 mm
Inner dia. 16 mm
Inner dia. ~25 mm

AWBP 10
4. Tools required
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 7of 35
Standard tools
Sleeve
Inner dia. 5 mm
Inner dia. ~15 mm
Inner dia. 13 mm
Inner dia. 25 mm
Inner dia. 16 mm
Inner dia. ~20 mm
Hex key 6 mm
Plastic hammer
Circlip pliers
Torx T15; T20
Cylinder head screw M8x60

AWBP 10
5. Lubricants and auxiliary substances required
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 8of 35
Lubricants
Grease 0 40 101 0100 4 25 g Housing

AWBP 10
6. Removal
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 9of 35
Removing the battery and key-type drill chuck
1. Press the catch (1) and pull the battery off the tool.
2. Remove the key-type drill chuck (2). Tools:
- 6 mm hex key
- M8x60 cylinder head
screw
- Drill chuck key
1

AWBP 10
6. Removal
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 10 of 35
Removing the motor housing
1. Unscrew the three screws (1).
2. Remove the gearbox housing (2).
3. Unscrew the seven screws (3).
4. Open the upper part of the motor housing (4).
Tools:
- Torx T20; T15
1
3
4
2

AWBP 10
6. Removal
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 11 of 35
Removing the motor housing
1. Remove the terminal (1).
2. Remove the motor (2) and the switch (3).
3. Push the two clips (4) towards each other.
4. Push the stop button out of the motor housing.
5. Remove the spiral spring (5).
3
2
4
5
1

AWBP 10
6. Removal
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 12 of 35
Removing the motor
1. Pull out the wires (1) one by one.
2. Pull off the plug (2).
3. Remove the air guide ring (3).
4. Remove all the connection cables from the plug (4).
Tools:
- Extraction tool
4
2
1
3

AWBP 10
6. Removal
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 13 of 35
Removing the motor
1. Take the grooved ball bearing (1) off the motor. Tools:
- Drawing-off socket cap
- Chuck cone, dia. 19 mm
1

AWBP 10
6. Removal
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 14 of 35
Removing the bearing
1. Pull the intermediate gear box (1) off the gearbox housing.
2. Remove the gearbox (2) from the gearbox housing.
1
2

AWBP 10
6. Removal
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 15 of 35
Removing the gearbox housing
1. Remove the seal (1) from the intermediate gear box.
Each time you remove the gearbox housing, dispose of the old seal.
2. Pull the dowel pin (2) out of the intermediate gear box.
1
2

AWBP 10
6. Removal
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 16 of 35
Removing the gearbox
1. Pull the grooved ball bearing (1) off the shaft.
2. Push all the individual parts off the shaft (2). Tools:
- Drawing-off socket cap
- Chuck cone, dia. 16 mm
- Arbor press
- Punch, dia. 4 mm
- Sleeve
Inner dia. 16 mm
Outer dia. ~20 mm
1
2

AWBP 10
6. Removal
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 17 of 35
Removing the gearbox
1. Pull the grooved ball bearing (1) off the shaft.
2. Pull the grooved ball bearing (2) off the shaft.
3. Push the gear-wheel [z=44] (3) off the shaft.
Tools:
- Drawing-off socket cap
- Chuck cone, dia. 16 mm
- Arbor press
- Punch, dia. 5 mm
- Sleeve
Inner dia. 12 mm
Outer dia. ~16 mm
1
2
3

AWBP 10
6. Removal
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 18 of 35
Removing the gearbox housing
1. Remove the circlip (1).
When refitting the gearbox housing, always use a new circlip.
2. Remove the disc (2).
3. Remove the disc (3).
4. Remove the shaft (4) from the housing.
Tools:
- Circlip pliers
- Plastic hammer
2
4
1
3

AWBP 10
6. Removal
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 19 of 35
Removing the gearbox
1. Pull the gear-wheel [z=16] (1) off the shaft.
2. Remove the feather key (2).
3. Pull the grooved ball bearing (3) off the shaft.
Tools:
- Drawing-off socket cap
- Chuck cone, dia. 22 mm
- Chuck cone, dia. 26 mm
2
1
3

AWBP 10
7. Fitting
C-SC_CSSM
Version 1.0
2015-05-22
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.
Page 20 of 35
Fitting the gearbox
1. Push the grooved ball bearing (1) onto the shaft.
2. Insert the feather key (2) into the recess.
3. Push the gear-wheel [z=17] (3) onto the shaft.
Tools:
- Arbor press
- Sleeve
Inner dia. 10 mm
Outer dia. 26 mm
- Sleeve
Inner dia. 11 mm
Outer dia. 26 mm
1
2
3