Fein RSs 636-1 User manual

RSs 636-1/2
To be handed to the workshop
~ Operating instructions
for the double insulated and radio suppressed
Electric Nibblers type RSs 636-1, RSs 636-2
and type RSs 736-1 and RSs 736-2 (42 Volt)
1. Technical Data
Type of current:,..., (AC single phase)
For sheet metal up to
Radius of Cu tting I
In cisions Net
Typ e sheet stainle
ss
aluminium3)
sm allest sp
ee d
I
Input Outp ut
Weig ht
steel ') stee J2 ) plastics cu
rve
f ~ / I m/ per Wa
tt s Watts
SWG I mm SWG I mm SWG I
mm lll.
I
I
RSs 636-1/2 18 1.3 22
I
0.8 14 2
3/4
RSs 736- 1/2
I
1) up
to 28.4 sh. to n/sq. in. 2) up to 42.5 sh. ton/sq. in. 3)
up to 7.8 sh. t on /sq. in .
2. Construction
This nibbler is an electric tool of Class II with double insulation
and in accordance with the VDE regulations 0740. The protective
insulation
is additional to the normal insulation. The pole hous in g is
insulated by the motor housing made of shockproof Poly amide and
the electric pa rt s of th e arma ture are protected by a separating in-
sulation against
the dri ve s haft . The machine is supplied wi th a tw o-
core cable wi
thout earth wire a nd mu st not be ea rth ed. The high
voltage t es t is mad e with th e pr escribed t es t v olt age of 4000 Vo lt s.
The machine is radio -suppressed according to radio interference degree
N.
Type RSs 736-1 , 736-2 (42 V) is of the same design but not do uble
insulated.
In ord er to pr event the ov e rbrid ging of th e insulation no additional
marking
pl at es a nd signs mu st be riveted or screwed on th e ho us ing.
We recomme
nd th e u se of tr ansfers only.
3.
Connection and Operation
Main v olt age mu st corr es pond to th e operating v olt age marked on
the rating plate. The to ol can be pl ugged into pl ain or saf ety so ck et s.
Switch mu st be in the »Off << pos ition when conn ect ing.
Type
RSs 636-1 is us ed to trim straig ht or shaped sheet a nd corru ga ted
she
et with corrugations spaced at least 70 mm (23/ 4 ") ap a rt . To cur
holes
or openings of a ny kind, first drill a pilot hole of 18 -25 mm
dia.,
so that the an vil can be introd~ ce d . Cuttin g dir ection: in line
w
ith motor axi s.
Type RSs 636- 2 w ith anvil offset t hrou gh 90°,is u se d for working
on corrugated sheet w ith closely s pac ed corruga ti ons. Cu tti ng dir ec -
tio
n: at rig ht an gl es to mo tor axis.
BE 147/e
CX 5.72 Printed in Germany
I mm mm
I
20 .I 5.6
I '
Ca p ac ity:
minute
mm
1.7 1800 280 15 0 I
I
St e el sheet (drawn) m ax . 1.3 mm - 3 /o •"
Stainl ess steel sheet max. 0.8 mm - 1/ sz "
Aluminium sheet ma x. 2 mm -5 fG 4"
Welding seams must not be cut!
lbs I kg
3.5 1.6
No claims can be entertained for damage resulting fr
om cutting sheett
of heavier
ga u ges or higher strength than th os e sp eci fied here or work
with blunt bla
des or inade qu ate lubrication.
N
ever w ork with blunt blades and inserts
U se of blunt cutting ed g es imposes an exce ss ive load on the anvil
which is likely to fracture.
4.
Maint enance and Lubrication
Before ca rr ying out an y ma inten ance work alwa ys r em e mber to pull
out the plug.
E ver y 300 duty hours th e tool should be cleaned th or oughly in ord er
to guarantee the safety given
by the prote ct ive insu latio n. For th is
purpose carbon holders and insul at ed pa rt s must be cleaned by means
of a brush or by blowing out the tool with dr y pneum at ic a ir or a
hand blower.
Aft er checking carbon bru sh es for wear, make sure that th ey are
refi
tt ed in their original pl ace and tha t th ey m ove easily in th ei r holder.
They sh
ou ld be replaced at the latest when they have wo rn d ow n to
7 mm (II<"). Pl ease, only use original Fein car bon brushes (O rd er
Reference EZ 11-62). After fitting new bru sh es , run tool unloaded for
about 15 minutes to allow brush es to bed in.
On e pair of spare carbon brush es will be found in th e han dl e; pleas e,
do not forget to re ord er th em in time.
In order to preve nt accide nt s che ck cable at regular in ter va l s. To
replace the cable un
sc rew the sc rews (22) a nd (23 ) a nd rem ove the
c
over (21). Cla mp off cable from switch (1 4), u ns cr ew sc rews (20)
at cable clamping bridge (19) and take
out cabl e.

66- - -- -.
65-~
•
III J r- =
I
64
1lLl.illlr
69 u
73
67~ 111 11 1-..
I
70--
71
..
68 --
76-~,
72 74 45 49 46
=\\
n;;&
\
I
75
42
44
I
52 53 54 52 57 56
r ____
___.. -----
t I I L I ~ ~
47
48
50 51
=
eo,
I
_____ _. ______ ..
41 40
I
L .. ®_ «P • 'f>}rt-r
~@\-
~@
.----,
..
I
r---- -------- -------- -------- -----J
1 ,_- __ 11 33
• ,.... I 0
,
---
L~ • ..__a · -. ~ ~ -ill"' . = §~8 .. -.
I J II J - 5 I 1 I I I t . 1
55 33 31 32 30 .J..--4 26 11 9 8 7 6 J
r--- .... --
•
t
I
._ ____ _
~ ---- ---------· --------- ------
1 b~"'- ·- 19 18 17
3 "-- - -- - ~ - 2
10•~~~
13 1M
10
13
I
14
,,
~ - ~ ---
---- ''-
11
CJ' ~
A/ :: ~o ---=- ~ ./
-- ------ -- ....
~
16
22 I
21
I
23

0
z
Order
:>-
'-'
Reference
cY
...
"'
P-.
1-16, MK 1-17-1 1) 1
19-23
b 1
MK 1-17 1
2 SA 16-25 1
3 SA 16-28 1
4 SA 5-48 1
5
SR 3-M4x6 1
b 6
state type
1
and voltage
7 PT 6 -M 3,5 2
8 .
SR 2-M3,5x50 2
9
JS 28-7 1
10 EZ 12-55-1 1
lOa
EZ 12-56-1 1
a 11 EZ 11-62 2
13
SR 3-M3,5x18 I 2
14 EZ 1-60 I ' 1
a
15
EZ 22-37 1
16 SR 3-M3,5x6 1
a 17 EZ 7-101 1
a 18 JS 13 -7 1
19
PT 31-21 1
20 SR 3-M3,5x10 2
b
21
PT 27-28 1
22 SR6k-M3,5x8 1
23 SR 3-M3,5x32 1
b 26-32
state ty pe 1
an d v olta ge
b 30
ZR 4-42 1
31 SR 2-M3,5x6 3
32 PT 5d-M3,5 3
b
33
LK 16-35 2
40-54 GH 7-4-3 1
62-76
GH 7-5-3 ' 1
40 LA 6-160 1
41
BF 1-4x18 1
42
PT 5d-M5 2
43 SR 33-M5x 35 I 2
44-54 LA 8-111-1 1
44
LA 8-111 1
1) state type and voltage
Component Parts
Description
motor housing assembled
motor housing
control rod
trigger
switch handle
fillister screw
pole housing, assembled
with winding
SJ.?ring wa s her
cy lindrical screw
insulating ring
carbon holder, right
carbon holder, left (conn. cable)
carbon brush
fillister screw
switch (2 poles)
capacitor
fillister s crew
cable
cable
protecting sleeve
ca ble clamping brid ge
fillister screw
cover
fillister countersunk screw
fillister screw
ar ma ture w ith w indin g,
c
ommut a tor and fan
armature pinion, 6 teeth
cylindric al screw
securing pl
ate
gr o ove ba ll bea rin g
nibbl er hea d, asse mbl ed
for RSs 636-1/736-1
nibbler head, assembled
die offset
through 90°
for RS s 636-2/736-2
int e rm e diate bea ring
cy lindrical pin
securing plate
hexagon socket screw
out er bearing, assembled
out er bea ring
b
b
b
b
b
b
b
b
b
b
b
b
b
a
0
z
Order
..,
Reference
...
"'
P-.
45
WB 5-16
46 LK 1-7
47
BU 1-23
48
LK 16-5
49 BF 23-14
50
ZR 15-11x0,75
51 R] 16-34
52
LK 1-1
53 ZR16-15x0,75
54 ZR15-30x0,75
55
RJ12-56
56 PT 5d-M 3,5
57 SR2-M3,5x22
62-76
GH 7-4-1
62-76
GH 7-5-1
62
GH7-4
62 GH 7-5
64
SR 9-M5x6
65
PT 15-15
66
SR 20-14
67 A 9-6
67 A
9- 10
68 A 9-5
68 A 9-11
69 BF 1-2,5x8
70 MR 15-12
71
SR 14-14
72 0 5-4
73
LK 9-4
74 LK 6-9
75 SR 2-M5x28
76 z40-1
11
EZ 11-62
z10-10
:>-
6
De s cription
I
1 eccenter
shaft
1 groove ball bearing
1 sl
ee ve
1
gr oove ball bearing
1 fitti ng key
1 ge
ar wheel (30 teeth)
1 circlip Seeger
2
groov e ball bearing
1 pini on (20 teeth)
1 gear wheel (36 teeth)
1 sealing
ring
4 securing plate
4 cylin
drical screw
1 nibbl
er head, assembled
I for
RS s 636-1/736-1
I1 nibbler
head, assembled
die offset
through 90 °
for RSs 636-2/736-2
1 housi
ng for RSs 636-1 /7 36-1
with bearing
bush
1 housing for RSs 636-2/736-2
w
it h be aring bush
1 threa ded pin
1 end cover
1 oil s crew
1 plung
er for RSs 636-1/736-1
I 1
plu nger for RS s 636 -2 /736-2
1 die f
or RSs 636-1/736-1
1 die f
or RSs 636-2/736-2
1 ad
just ing pin
1 sleeve
nut
1 fillister scr ew
1 connecting block
1 roller
1 n
ee dle bearing
1 cyli ndrical screw
1 b
la de
Accessories
2 spare
carbon brush ~s
1 hexag
on spanner

Blades and inserts should be sharpened with a fine honing stone. When
the
bright cylindrical part of the blade has been ground away, a new
blade must be fitted. The edge of the cutter insert must also be sharp
at all rimes; resharpen only the top face.
From time to tim e, apply a few drops of oil to the slot in the anvil
to lubricate the blade guides. Also lubricate the cutting edge by apply-
ing a little oil with a brush along the scribed line on the·sheet. Slacken
screw (66), every day,
and apply a few drops of oil here, to lubricate
the slides
of plunger (67), connecting linkage (72) with roller (73),
needle bearing (74)
and ball bearing (46).
The nibbler head being the power transmitting element requires good
lubrication. The gear grease should be renewed
after approx. 300
working hours. Please, only use our special FEIN gear grease Sst 1.
A mixing
of this grease with other greases endangers the greasing
capacities,
and therefore al so usc Sst 1 grease for rhe roller bearings in
the gear head.
quantity
order reference I contents ·rype I I
oz
g oz g
ISst 1 for gears 1 0.53 1
15 MZ 60-3/Sst 1 I 3.2 I 90
No claims can be entertained for damage due to negligent maintenance
or inadequate lubrication.
After 900 working hours the machine s hould be cleaned thoroughly.
For this purpose the machine is dismantled as described in paragraph 5
and the individual parts are then cleaned. The ball be~rings (33)
are rinsed
in clean solvent and, when dry, packed with our special
grease Sst 1.
In orda to prevent overheating of the bearings at high
speeds
the space between inner and outer ring of the bearing should
be filled
only about
1/a
with grease.
5. Dismantling
The tool should on ly be taken apart by an expert, wo rking m the
following sequence:
1. Unscrew screws (22, 23), then rake off handle cover (21).
2. Loosen connection cable from switch (14) and draw out switch.
Clamp off motor cable.
Unscrew screws (12),
take out carbon holder (10), remove screw
(16)
and dr aw out interference capacitor (15).
3. Unscrew two hexagon socket screws (43) and remove outer bear-
ing (44), unscrew
four cylindrical screws (57) and take off inter-
mediate bearing (40).
4.
Draw out armature (26), unscrew three screws (31) and remove
armature pinion (30).
5. Draw insulating ring (9) out of motor housing (1), unscrew cylin-
drical screws (8)
and tak e out pole housing (6).
6. Repair and Spare Parts
We recommend our Fein Service Stations to carry out all overh aul
and repair work quickly and expertly.
When ordering spare parts, please, quote model and serial No in
addition to order reference or send in sample part.
We draw your attention to the need to carry out a high voltage test
in accordance
with your local regulations (or VDE regulation 0740)
before taking a tool into service after any repair carried out by y our
own staff.
(