Festo Smart cubic CPV-SC Series User manual

Pneumatics
manual
CPV-SC
valve terminal
Type CPVSC1-VI
Manual
530 926
en 0112NH
[659699]
Compact performance - Smart cubic

Contents and general instructions
I
Festo P.BE-CPVSC-EN en 0112NH
Author M. Simons.................................
Editors H.-J. Drung, M. Holder........................
Original de.......................................
Translation transline Deutschland.....................
Layout Festo AG & Co., Dept. KG-GD...................
Type setting KI-DT..................................
Edition en 0112NH.................................
Designation P.BE-CPVSC-EN..........................
Order no. 530 926.................................
E(Festo AG & Co., D-73726 Esslingen, Federal Republic of
Germany, 2001)
Internet: http://www.festo.com
E-Mail: [e-mail]
The copying, distribution and utilization of this document as
well as the communication of its contents to others without ex-
pressed authorization is prohibited. Offenders willbe held liable
for the payment of damages. All rights reserved, in particular
the right to carry out patent, utility model or ornamental de-
sign registrations.

Contents and general instructions
II Festo P.BE-CPVSC-EN en 0112NH

Contents and general instructions
III
Festo P.BE-CPVSC-EN en 0112NH
Contents
Designated use V........................................................
Target group V..........................................................
Service V...............................................................
Notesonthismanual VI...................................................
Important user instructions VII..............................................
List of abbreviations IX....................................................
1. Summary of components 1-1........................................
1.1 Description of variants 1-3...........................................
1.2 Description of components 1-3.......................................
2. Fitting 2-1........................................................
2.1 Fitting variants 2-3.................................................
2.1.1 Fitting onto a wall 2-4.......................................
2.2 Fitting the manual override cover (optional) 2-5..........................
3. Installation 3-1...................................................
3.1 Preparing the compressed air 3-3.....................................
3.1.1 Operation with non-lubricated compressed air 3-3...............
3.1.2 Operation with lubricated compressed air 3-4....................
3.2 General connection technology 3-6....................................
3.3 Connecting the CPV-SC valve terminal 3-8..............................
3.3.1 Auxiliary pilot air 3-8........................................
3.3.2 Pressure zones 3-10.........................................
3.3.3 Connecting the supply and work lines 3-12.......................
3.3.4 Connecting the electric cables 3-15.............................
4. Commissioning 4-1................................................
4.1 General instructions 4-3.............................................
4.2 Testing the valves 4-5...............................................
4.3 Eliminating faults 4-11...............................................

Contents and general instructions
IV Festo P.BE-CPVSC-EN en 0112NH
5. Maintenance and conversion 5-1.....................................
5.1 Cleaning/replacing the large-area silencer 5-3...........................
5.2 Fitting/removing components in valve locations 5-4......................
A. Technical appendix A-1.............................................
A.1 Accessories A-3....................................................
A.2 Technical specifications A-4..........................................
A.3 Overview of end plates A-9..........................................
B. Index B-1.........................................................
B.1 Index B-3.........................................................

Contents and general instructions
V
Festo P.BE-CPVSC-EN en 0112NH
Designated use
The CPV-SC valve terminals described in this documentation
have been designed exclusively for controlling pneumatic
actuators. They may only be used in conjunction with devices
and components recommended or approved of by Festo as
follows:
– in accordance with designated use
– in their original state
– without any modifications by the user
– in faultless technical condition.
The maximum values specified for pressures, temperatures,
electrical data, torques etc. must be observed.
Please comply with national and local safety laws and regula-
tions.
Target group
This manual is intended exclusively for technicians trained in
control and automation technology, who have experience in
fitting, installing, commissioning, servicing and converting
pneumatic components.
Service
Please consult your local Festo service centre if you have any
technical problems.

Contents and general instructions
VI Festo P.BE-CPVSC-EN en 0112NH
Notesonthismanual
This manual contains specific information on fitting, installing,
commissioning, servicing and converting the CPV-SC valve
terminal. This manual describes only the pneumatic compo-
nents and refers to the CPV-SC valve terminal with electric
multipin connection.
For information on the electrics/electronics see leaflet sup-
plied with the product.

Contents and general instructions
VII
Festo P.BE-CPVSC-EN en 0112NH
Important user instructions
Danger categories
This manual contains instructions on the possible dangers
which may occur if the product is not used correctly. These
instructions are marked (Warning, Caution, etc.), printed on a
shaded background and marked additionally with a picto-
gram. A distinction is made between the following danger
warnings:
Warning
This means that failure to observe this instruction may
result in serious personal injury or damage to property.
Caution
This means that failure to observe this instruction may
result in personal injury or damage to property.
Please note
This means that failure to observe this instruction may
result in damage to property.
The following pictogram marks passages in the text which
describe activities with electrostatically sensitive compo-
nents.
Electrostatically sensitive components may be damaged if
they are not handled correctly.

Contents and general instructions
VIII Festo P.BE-CPVSC-EN en 0112NH
Marking special information
The following pictograms mark passages in the text contain-
ing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or sensible accessories for the
Festo product.
Environment:
Information on environment-friendly use of Festo products.
Text markings
•The bullet indicates activities which may be carried out in
any order.
1. Figures denote activities which must be carried out in the
numerical order specified.
– Hyphens indicate general activities.