Festo CPX-FVDA-P Operating and installation instructions

Description
Output module
CPX-FVDA-P
with
connection block
CPX-M-AB-4-M12X2
-5POLE
and
interlinking block
CPX-M-GE-EV-FVO
570844
en 1303a
[8023314]
CPX terminal
Output module CPX-FVDA-P

Contents and general instructions
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Festo P.BE-CPX-FVDA-P-EN en 1303a English
Translation of the original instructions
Original de.......................................
Version en 1303a..................................
Designation P.BE-CPX-FVDA-P-EN.....................
Order number 570844..............................
E(Festo AG & Co., 73726 Esslingen, Germany, 2013)
Internet: http://www.festo.com
E-Mail: [e-mail]
Reproduction, distribution or sale of this document or com-
munication of its contents to others without express author-
ization is prohibited. Offenders will be liable for damages.
All rights reserved in the event that a patent, utility model or
design patent is registered.

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Festo P.BE-CPX-FVDA-P-EN en 1303a English
PROFINET IO
®
,PROFIBUS
®
are registered trademarks of
the respective trademark owners in certain countries.

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Festo P.BE-CPX-FVDA-P-EN en 1303a English
Table of contents
Important user instructions VI..............................................
General safety instructions VIII...............................................
Intended use VIII..........................................................
Possible incorrect application XI............................................
Attainable safety level XIII...................................................
Requirements for product use XIII............................................
Failures due to common cause (common cause failure – CCF) XV..................
Service XV...............................................................
Range of application and certifications XVI.....................................
Product identification XVII...................................................
Transport and storage conditions XX.........................................
Instructions on this description XXI...........................................
Product specific terms and abbreviations XXII...................................
1. System overview CPX-FVDA-P 1-1....................................
1.1 CPX terminal with output module CPX-FVDA-P 1-3.......................
1.1.1 Design of the output module CPX-FVDA-P 1-6....................
1.1.2 Supported product designs from CPX 1-10.......................
1.1.3 Required bus topology (control loop system) 1-11.................
1.2 Addressing 1-13....................................................
1.2.1 Bit pattern of the output and input data (F-user data) 1-14..........
1.3 Mode of operation of the output module 1-19............................
1.3.1 Application ranges (examples) 1-20.............................
1.4 Requirements for actuators (CH0 ... CH2) 1-23............................
2. Installation 2-1...................................................
2.1 General instructions on installation 2-3................................
2.2 Connecting the cables and plugs to the connection block 2-3..............
2.3 Electrical connection and display components 2-5.......................
2.3.1 Pin allocation with M12 connection block 2-6....................

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3. Commissioning 3-1................................................
3.1 General instructions 3-3.............................................
3.2 Commissioning 3-5.................................................
3.2.1 Preparing for commissioning 3-5..............................
3.2.2 Set PROFIsafe address 3-5...................................
3.2.3 Commissioning steps 3-8....................................
3.3 Set PROFIsafe parameter of the output module CPX-FVDA-P 3-9............
3.4 CPX module parameter of the output module CPX-FVDA-P 3-10..............
3.4.1 CPX module parameters CPX-FVDA-P in detail 3-12................
3.4.2 Parameterisation and signal display with the handheld (MMI) 3-16...
3.5 Notes on operation 3-18..............................................
3.5.1 Start behaviour of the output module 3-18.......................
3.5.2 Reaction to faults 3-18........................................
3.6 Configuration with Siemens STEP 7 (example). 3-19.......................
3.6.1 Addressing example 3-23.....................................
4. Diagnostics and error handling 4-1...................................
4.1 Summary of diagnostics options 4-3...................................
4.2 Possible error messages of the output module CPX-FVDA-P 4-4............
4.3 Diagnostics via LEDs 4-6............................................
4.3.1 Error handling and parameterisation 4-9........................
4.3.2 Behaviour during the switch-on phase (startup phase) 4-11.........
4.3.3 Normal operating status 4-11..................................
4.3.4 Behaviour in the event of an error 4-12..........................
4.4 Diagnostics via the CPX bus node 4-13..................................
4.4.1 Diagnostics with the handheld CPX-MMI 4-13.....................
5. Dismantling, assembly, repair and disposal 5-1........................
5.1 General instructions 5-3.............................................
5.2 Dismounting and mounting the electronics module 5-5...................
5.3 Repair 5-7........................................................
5.4 Disposal 5-7......................................................

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Festo P.BE-CPX-FVDA-P-EN en 1303a English
A. Technical appendix A-1.............................................
A.1 Technical data for output module CPX-FVDA-P A-3.......................
A.2 Technical data of the connection block A-7..............................
A.3 Technical data - interlinking block A-8..................................
B. Index B-1.........................................................
B.1 Index B-3.........................................................

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Festo P.BE-CPX-FVDA-P-EN en 1303a English
Important user instructions
Danger categories
This description includes instructions on the possible dangers
which can occur if the product is used incorrectly. These in-
structions are marked with a signal word (Warning, Caution,
etc.), printed on a shaded background and marked addition-
ally with a pictogram. A distinction is made between the fol-
lowing danger warnings:
Warning
... means that failure to observe this instruction may result
in serious personal injury or material damage.
Caution
... means that failure to observe this instruction may result
in personal injury or material damage.
Note
... means that failure to observe this instruction may result
in material damage.
In addition, the following pictogram marks passages in the
text which describe activities with electrostatically sensitive
devices:
Electrostatically sensitive devices: Incorrect handling may
cause damage to devices.

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Marking of special information
The following pictograms mark passages in the text which
contain special information.
Pictograms
Information:
Recommendations, tips and references to other information
sources.
Accessories:
Specifications on necessary or useful accessories for the
Festo product.
Environment:
Information on the environmentally friendly use of Festo
products.
Text designations
• Bullets denote activities that may be carried out in any
desired order.
1. Numerals denote activities that must be carried out in the
sequence specified.
– Arrowheads indicate general lists.

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Festo P.BE-CPX-FVDA-P-EN en 1303a English
General safety instructions
Warning
Nonobservance of safety regulations can result in death,
serious injuries or high material damage.
• Ensure to comply with the safety regulations.
Note
Electronic modules include electrostatically sensitive
devices. Incorrect handling can cause damage to the elec-
tronics modules.
• Observe the handling specifications for electrostatically
sensitive devices.
• Discharge yourself from static discharges before in-
stalling or disassembling modules to protect the mod-
ules.
Observe the regulations for the electrical supply of CPX ter-
minals in the CPX system description (Protective Extra-Low
Voltage, PELV).
Intended use
The module can be used as intended to achieve the safety
function
– Safe shut off of connected consumers
if in the off state the connected consumers go into the safe
state.

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Festo P.BE-CPX-FVDA-P-EN en 1303a English
This function is achieved through two-channel switch off of
the following load voltage supplies of the CPX terminal:
– Load voltage supply line for valves U
VAL
of the CPX ter-
minal (channel 0 of the module). Through this, the right-
side-mounted modules of the valve terminal pneumatics
of the CPX terminal are supplied
– Two outputs (channel 1 and channel 2 of the module)
provided through the connection technology of the mod-
ule.
In addition, the unswitched voltage supply U
VAL
is made
available (auxiliary supply) through the connection techno-
logy of the module as operating voltage for external compon-
ents (24 V).
The output module CPX-FVDA-P is a product with safety-rel-
evant functions and is intended for installation in machines or
automation systems and for use as follows:
– in excellent technical condition
– in original status, without unauthorised modifications
– exclusively in combination with the components of the
CPX terminals mentioned here
– within the limits of the product defined by the technical
data (appendix A.1)
– in an industrial environment
Observe that the safety engineering system limits of the out-
put module are its physical limits.

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Festo P.BE-CPX-FVDA-P-EN en 1303a English
Rules for product configuration
– The output module CPX FVDA-P must be used only within
the standard version of the Festo CPX terminal. Operation
of the module within a variant-P CPX terminal is imper-
missible.
– Operation is permissible only in combination with the
following PROFIsafe-capable CPX bus node as from revi-
sions code Rev. 18 (bus node name plate):
– CPX-FB33 (Network protocol PROFINET IO)
– CPX-FB34 (Network protocol PROFINET IO)
– CPX-FB35 (Network protocol PROFINET IO)
– The operation within CPX-terminals with integrated valve
terminal is permitted only with VTSA-pneumatic type 44
and type 45.
– For each CPX terminal or per CPX terminal with integrated
valve terminal, as maximum an output module CPX-FVDA-
P may be used.
– Note that the output module must always be installed as
thelastelectronicsmodulerightnexttotherightend
plate and/or next to the pneumatic interface.
– For configuration of the module only the following com-
ponents are permissible:
– Interlinking block CPX-M-GE-EV-FVO
– Manifold block CPX-M-AB-4-M12X2-5POL.
Further information about the supported product designs of
CPX can be found in section 1.1.2.

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Possible incorrect application
Non-intended use includes the following foreseeable misuse:
– use outdoors
– use in non-industrial areas
– use outside the limits of the product defined in the tech-
nical data
– unauthorised modifications
– use in combination with consumers where switching off
can result in hazardous movements or statuses
Note
The use of connection and interlinking blocks that are not
specified is not permissible.
Note
In the following cases, the use of the output module
CPX-FVDA-P for formation of safety circuits is not
permissible:
– in a CPX terminal equipped with a CPX-FEC
– in a CPX terminal, that is equipped with a CPX-CEC
– in a CPX terminal with connected valve terminal and
valves that are not of type VTSA
– in a CPX terminal of variant P
Note
Repairs on the module are impermissible! This invalidates
the certification of the module!

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Note
In the event of damage caused by unauthorised manipula-
tion or other than intended use, the guarantee is invalid-
ated and the manufacturer is not liable for damages.

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Festo P.BE-CPX-FVDA-P-EN en 1303a English
Attainable safety level
With the CPX-FVDA-P, safety functions can be implemented
up to:
– safety integrity level SIL 3 in accordance with IEC 61508
– Safety integrity level SIL CL 3 in accordance with
EN 62061
– performance level e, cat. 3 in accordance with EN ISO
13849-1
The achievable safety level depends on the other components
used to achieve a safety function.
The operational capability of the safety device is to be
checked at adequate intervals. It is the responsibility of the
operator to choose the type of check and time intervals in the
specified time period. The check is to be conducted so the
flawless functioning of the safety device in interaction with all
the components can be verified.
Requirements for product use
• Make this description available to the design engineer,
installer and personnel responsible for commissioning the
machine or system in which this product is used.
• Store this description throughout the service life of the
product.
• Make sure that the specifications of the documentation
are always complied with. Also consider the documenta-
tion for the other components and modules (e.g. bus
nodes, pneumatics, etc.).
• Take into consideration the legal regulations applicable
for the location as well as:
– regulations and standards

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Festo P.BE-CPX-FVDA-P-EN en 1303a English
– regulations of the testing organizations and insurers
–nationalspecifications
• Remove all transport packing such as foils, caps, card-
board. The material used in the packaging has been spe-
cifically chosen for its recyclability (exception: oil paper =
residual waste).
• Have mounting performed professionally. To maintain the
IP protection class: close connection cover tightly, profes-
sionally install cable entry, seal unused connections with
blind plugs.
• For emergency off applications, restart may take place
only as intended under safety switching process.
Technical requirements
General conditions for the correct and safe use of the
product, which must be observed at all times:
• Do not exceed the specified limit values (e.g. for operat-
ing medium, pressures, forces, torque, temperatures,
voltages, currents).
Only compliance with the limit values or load limits per-
mits operation of the product in accordance with the rel-
evant safety regulations.
• When connecting standard ancillary components, also
observe the specified limit values for temperatures, elec-
trical data and torque, etc.
• Observe the instructions and warnings in this description.
• Use the product as described under “Intended use”.

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Qualification of trained personnel
The device may only be commissioned by trained control and
automation technology professionals, who are familiar with:
– installation and operation of control systems
– the applicable regulations for operating safety-engin-
eered systems
– the applicable regulations for accident protection and
occupational safety, and
– the documentation for the product.
Note
Work on safety-related systems should only be carried out
by authorised specialists trained in safety engineering.
Failures due to common cause (common cause failure – CCF)
Common cause failures cause the loss of the safety function,
since in this case both channels in a two-channel system fail
simultaneously.
Through the following measures, you ensure that common
cause failures are avoided:
– Observe operating voltage limits
– Comply with temperature range.
Service
Please consult your local Festo Service agent if you have any
technical problems.

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Festo P.BE-CPX-FVDA-P-EN en 1303a English
Range of application and certifications
The product is a safety component as defined in the Ma-
chinery Directive 2006/42/EC and carries the CE marking.
Standards and test values, which the product must comply
with and fulfil, can be found in the section “Technical data”.
The product-relevant EU directives can be found in the declar-
ation of conformity at www.festo.com.
• Observe that compliance with the named standards is
limited to the output module CPX-FVDA-P. From the per-
spective of the output module, all disconnectable parts of
a CPX terminal and/or valve terminal are treated as an
external load.
Certain configurations of the product have been certified by
Underwriters Laboratories Inc. (UL) for the USA and Canada.
These configurations bear the following mark:
UL Recognized Component Mark for Canada and the United
States
Only for connection to a NEC Class 2 supply.
Raccorder Uniquement a un circuit de Classe 2.

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Note
Observe the following if the UL requirements are to be
complied with in your application:
– Rules for observing the UL certification can be found in
the separate UL-specific documentation. The relevant
technical data there also apply with priority if they do
not influence the safety engineering characteristic val-
uesinanimpermissiblemanner.
– The technical data in this documentation may show val-
ues deviating from this.
Product identification
The module identifier and product name plate serve to identi-
fy the product. The module identification can be seen through
the transparent cover of the connection block.
Module identifier Significance
1
22
– Module identifier 1;
FVDOP (F=Safety; V=Valves;
D=Digital; O=Outputs; P=PROFIsafe)
– yellow background 2for
identification of the safety
functionality
Tab. 0/1: Module identifier (FVDAP) of the output module CPX-FVDA-P

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Festo P.BE-CPX-FVDA-P-EN en 1303a English
ThenameplateoftheoutputmoduleCPX-FVDA-Pshowsthe
following information:
Name plate (typical) Significance
2
3
4
5
6
1
7
Rating plate
–Typedesignation1
– Part number 2
1)
– Revision status (here R01) 3
– Serial number represented as
data matrix code 4
2)
– Manufacturer and manufacturer’s
address 5
– 14-character serial number 6
2)
– Production time period (encoded,
here A5 = May 2010) 7
3)
1) Part number of the electronics module CPX-FVDA-P
2) Permits traceability of the product.
3) Tab. 0/3 and Tab. 0/4.
Tab. 0/2: Name plate of the output module CPX-FVDA-P
Revision
You can determine the revision of a CPX module with:
– the handheld unit ([Module data] [Revision] )
– corresponding configuration software (module data,
revision code).
– reading the name plate of the respective module (in the
dismantled state, Tab. 0/2).
• Before replacing a module, check whether the revision
code of the bus node corresponds to the requirements of
themodule(Tab. 3/1).