Festo CPX-E-CEC-***-PN Series User manual

Controller
CPX-E-CEC-...-PN
Festo AG & Co. KG
Ruiter Straße 82
73734 Esslingen
Germany
[phone]
www.festo.com
Instructions for use
(Original instructions)
8071195
2017-06
[8071197]
Controller CPX-E-CEC-...-PN (PROFINET IO) English.........................
1 About this document
This document describes the use of the above-mentioned product. Certain aspects
of use are described in other documents and must be observed
è1.1 Further applicable documents.
PI PROFIBUS PROFINET IO®, Modbus®, EtherCAT®, Windows®, CoDeSys®and
SoftMotion®are registered trademarks of the respective brand owner in certain
countries.
1.1 Further applicable documents
Document Table of contents
Description of system CPX-E Detailed description of the system CPX-E
Instructions for use of system CPX-E Instructions and important notes on mounting,
electrical installation and maintenance tasks for
system CPX-E
Description of controller CPX-E-CEC-...-PN Detailed description of controller CPX-E-CEC-...-PN
Device description file (GSDML) Definition of the modules in system CPX-E for
integration into a higher-order controller.
CoDeSys Installation and Start.pdf Handling CoDeSys
èInstallation directory of the software
CoDeSys_OPC_Ser ver_V3_User_Guide.pdf
Online help for CoDeSys V3 Detailed information on using the product with
CoDeSys V3 and the Festo extensions.
Online help for CoDeSys libraries Description of the function blocks for an expanded
function range of controller CPX-E-CEC
Fig. 1
All available documents for the product èwww.festo.com/pk.
1.2 Product version
This document refers to the following product versions:
Product Programming Version number
CPX-E-CEC-C1-PN With CoDeSys V3 Revision 01 and
above
CPX-E-CEC-M1-PN With CoDeSys V3 and SoftMotion Revision 01 and
above
Fig. 2
The product version can be identified from the product label or with the help of
appropriate software from Festo.
Suitable software for determining the product version is available on the
support portal of Festo èwww.festo.com/sp. Information on using the
software can be found in the integrated Help function.
There may be an updated version of this document for these or later
product versions.
 Check whether a corresponding version of this document is available in
the Support Portal of Festo èwww.festo.com/sp.
1.3 Product labelling
The product label is located on the left-hand side of the module. Scanning the
printed Data Matrix Code with an appropriate device calls up the Festo Support
Portal, with information appropriate for the product. Alternatively, the product key
(11-digit alphanumeric code or product label) can be entered in the search field of
the Support Portal.
Detailed information on product labelling can be found in the description
of the module è1.1 Further applicable documents.
1.4 Specified standards
Version status
EN60529:2013-10 IEC 60204-1:2014-10
EN 61000-6-2:2009-04 IEC61158:2014-07
EN 61000-6-4:2011-09 IEC61784:2014-08
NE21:2012-05 IEC61918:2013-08
Fig. 3
2 Safety
2.1 General safety information
 Take into consideration the legal regulations for the respective destination.
 Use the product only within the defined values (è12 Technical data).
 Observe product labelling.
 Observe further applicable documents è1.1 Further applicable documents.
 Protect the product during storage and operation from damaging influences.
Damaging influences include:
– Corrosion-causing coolant or other materials (e.g., ozone)
– Grinding dust, glowing chips or sparks
 Before work on the product, make sure the voltage supply is switched off and
secured against reactivation.
 Observe the handling specifications for electrostatically sensitive devices.
 Activate the load voltage first when the system is properly installed, configured
and parameterised.
2.2 Use for intended purpose
The product described in this document is defined as an autonomous CoDeSys
controller for system CPX-E. Interfaces for PROFINET IO are available for
communication with a higher-order controller. An EtherCAT master interface
enables connection to lower-order devices è5 Product overview.
The product is used only as follows:
– Use only in an industrial environment: Outside of industrial environments,
e.g.incommercial and mixed-residential areas, actions to suppress interference
may have to be taken.
– Use only in combination with modules and components that are permissible for
the respective product variant èwww.festo.com/catalogue.
– Use in technically perfect original status without unauthorised modifications.
Only the conversions or modifications described in this and the other applicable
documents are permitted.
2.3 Training of specialized personnel
Installation, commissioning, maintenance and disassembly should only be
conducted by qualified personnel.
The qualified personnel must be familiar with installation and operation of
electrical control systems.
3 Further information
– Accessories èwww.festo.com/catalogue
– Spare parts èwww.festo.com/spareparts
4 Service
 Contact your regional Festo contact person if you have technical questions
èwww.festo.com.
Including the following information will make it easier to process support
queries:
– Save/send the CoDeSys project from the project archive èMenu
command in CoDeSys V3: [File] [Project archive] [Save/send archive]
– Version of the programming environment èMenu command in
CoDeSys V3 [Help] [Information...] [Version information...]
– Controller data è Copy data properties with suitable software of
Festo, e.g. Festo Field Device Tool(FFT).

5 Product overview
5.1 Function
Together with additional CPX-E modules, the product forms a CPX-E system that
can be commissioned using CoDeSys V3.
Network integration (industrial Ethernet)
The product can be integrated directly into a higher-order network. Communication
is implemented through PROFINET IO. Modbus/TCP and standard Ethernet
(TCP/IP) are also supported.
EtherCAT master
EtherCAT slave devices can be connected to the product.
CoDeSys libraries and plug-ins
Various libraries and plug-ins for CoDeSys V3 is available for the easy actuation
and visualisation of CPX-E modules.
Web server
The integrated web server provides read access to the key parameters and
diagnostic functions of the system CPX-E. The web server can be accessed by
entering the IP address in the address bar of a web browser.
IP address of controller: 192.168.2.1 (factory setting)
5.2 Product design
1Network connection
PROFINET IO Port1 [XF1]
2Network connection
PROFINET IO Port2 [XF2]
3Cover of slot for optional
extension
4LED display components
5Ethernet network connection
[ETH1]
6MicroSD slot [Card]
7USB interface [USB]
8EtherCAT master network
connection [EC]
9Ethernet network connection
[ETH2]
aJ Terminal strip for operating
voltage supply UEL/SEN [XD]
aA Terminal block interlock
4
6
aA
3
7
5
1 2
89aJ
Fig. 4
5.3 Display components
Module-specific LED indicators
– Application [Run] (green)
– Connection/data traffic
[LAETH1] [LAETH2] [LAEC] (green)
Run
LAETH2
LAETH1
LA EC
Fig. 5
System-specific LED indicators
– Operating voltage supply UEL/SEN [PS]
(green)
– Load voltage supply UOUT [PL] (green)
– System fault [SF] (red)
– Force mode [M] (yellow)
PS
PL
SF
M
Fig. 6
Network-specific LED indicators for PROFINET IO
– Network fault [NF] (red)
– Reserved [M/P]
– Connection [XF1] [XF2] (green)
NF
M/P
XF1
XF2
Fig. 7
The system-specific LED displays are described in the “Instructions for use
of system CPX-E” è1.1 Further applicable documents.
The module- and network-specific LED displays are described further
below è9.3 LED displays.
5.4 Control components
Run/stop switch
The run/stop switch is located under the cover 3.
1DIL switch for run/stop
2Reserved
12
Fig. 8
Switch status Functions
Run
(standard setting)
A project can be started using CoDeSys (run mode active). A CoDeSys
boot application can be started.
Stop A project can not be started using CoDeSys.
A CoDeSys boot application can not be started.
Run èstop A project that is running will be stopped.
Stop èrun A project stopped by the run/stop switch is continued again.
Fig. 9
5.5 Connecting components
Operating voltage supply [XD]
Connection [XD]1) Signal
0+24 V DC operating voltage supply UEL/SEN
1
20 V DC operating voltage supply UEL/SEN
3
1) The connections X3.0 and X3.1 and also X3.2 and X3.3 are interconnected in the terminal strip.
Fig. 10
Network connections
Connection Functions
[XF1] PROFINET IO port 1
[XF2] PROFINET IO port 2
[ETH1] Ethernet interfaces for the connection of a programming device, PC
or CDPX operating unit.
[ETH2]
[EC] EtherCAT master
Fig. 11
RJ45 port Signal Designation
[XF1], [XF2], [EC],
[ETH1], [ETH2]
1 TD+ Transmitted data +
2 TD– Transmitted data –
3 RD+ Received data +
4 n.c. –
5 n.c. –
6 RD– Received data –
7 n.c. –
8 n.c. –
2) Shield Functional earth
2) Housing
Fig. 12
Memory card slot [Card]
The slot is used to save data and results to a memory card CAMC-M-MS-G32.
– The data are saved in the directory /mnt/sdcard.
– The data is accessed through SysFile and CAA.File èCoDeSys libraries.
Requirements
– Maximum memory size: 32 GB
– Formatting: FAT32 (one partition only)
Note
Damage due to incorrect handling.
 When using a memory card, observe the direction and orientation.
Note
 Use only memory cards offered by Festo as accessories for the product
èwww.festo.com/catalogue.
Festo assumes no guarantee for the use of other memory cards.
Note
 Do not use memory cards for continuous data recording.
The memory card slot is only intended for user-monitored operation.
Memory cards cannot be used to execute CoDeSys boot projects.

USB interface [USB]
The USB interface (A-coded socket, USB specification 2.0) is used to save data and
results to external storage media.
– The data of the USB memory is stored in the /mnt/usb directory.
– The data is accessed through SysFile and CAA.File èCoDeSys libraries.
Requirements
– Maximum memory size: 32 GB
– Formatting: FAT32 (one partition only)
Note
Impermissible operating states of the controller result from high current
consumption at the USB interface.
 Only storage media with a current consumption of 0.5A are used.
Note
 Do not use storage media for continuous data recording.
The USB interface is only intended for user-monitored operation.
USB storage devices cannot be used to execute CoDeSys boot projects.
6 Transport and storage
 Observe specifications on the environmental and storage conditions
è12 Technical data.
7 Installation
7.1 Network
Note
Transmission errors due to faulty installation or excessive transmission rates.
 Observe the line specifications in the documentation of the controller.
Note
Unauthorised access to the product can cause damage or malfunctions.
When connecting the product to a network:
 Protect the network against unauthorised access. Measures for the protection
of the network, for example:
– Firewall
– Intrusion prevention system (IPS)
– Network segmentation
– Virtual LAN (VLAN)
– Virtual private network (VPN)
– Safety at physical access level (port security)
Additional information èdirectives and standards for security in information
technology, e.g.,IEC 62443, ISO/IEC 27001. An access password only protects
against unintentional modification.
7.2 Operating voltage supply UEL/SEN
Note
Malfunction due to faulty installation.
 Observe the information regarding the line specification, voltage supply and
earthing measures in the “Instructions for use of system CPX-E”
è1.1 Further applicable documents.
1. Ensure the voltage supply is deactivated.
2. Connect the lines to the terminal strip according to the “Instructions for use of
system CPX-E” è1.1 Further applicable documents.
8 Commissioning
Information regarding the commissioning of system CPX-E can be found in
the “Instructions for use of system CPX-E.” Information on the parameters
can be found in the “Description of system CPX-E” and in the descriptions
of the modules used è1.1 Further applicable documents.
8.1 Behaviour of the display components after error-free commissioning
Module-specific LED indicators
[PS] (green) [PL] (green) [SF] (red) [M] (yellow)
Lights up Lights up Off Off
Fig. 13
Network-specific LED indicators for PROFINET IO
[NF] (red) [M/P] (green/yellow) [XF1] (green) [XF2] (green)
Off Off Lights up or flashes Lights up or flashes
Fig. 14
Information on error elimination in case of deviating behaviour can be
found in the “Description of system CPX-E” and in the descriptions of the
modules used è1.1 Further applicable documents.
8.2 Commissioning with CoDeSys
Caution
Risk of injury due to uncontrolled movements of the connected actuators.
 Perform test runs of projects and applications without active actuators first.
 For the configuration, parameterisation and programming of the product:
useCoDeSys V3.
Prerequisites
– PC (Windows 7 or higher) with Ethernet interface
– Components for network connection
– Programming software CoDeSys V3
– Package CPX-E-CEC compliant with firmware of product èwww.festo.com/sp
Preparations
For the installation and operation of programming software CoDeSys V3,
administration rights are required.
1. Install CoDeSys V3.
2. Start CoDeSys V3 with administration rights.
3. Open Package Manager èMenu command [Tools] [Package Manager].
4. Install the current Package for CPX-E-CEC èonline help of CoDeSys
V3 è“PackageManager”.
5. Restart CoDeSys V3 in order to use the new Package.
6. Connect the controller to the network connection [ETH1] or [ETH2] through
aswitch/hub or directly to the PC è7.1 Network.
7. Adapt the network settings èMenu command [Online] [Scan Festo Devices]
èonline help of CoDeSys V3 è“Scan Festo Devices”.
The current version of package CPX-E-CEC for CoDeSys V3 can be found on
the Support Portal of Festo èwww.festo.com/sp.
Additional support can be found in the product-specific help èOnline
help of CoDeSys V3 è“Erste Schritte”.
8.3 Commissioning on higher-order controller
A device description file is available for the commissioning of CPX-E-CEC-... on
aPROFINET master system.
9 Diagnostics and fault clearance
9.1 Diagnostics options
For the diagnostics of errors, various possibilities are available:
– Internal system diagnosis
– LED indicators on the product
9.2 Internal system diagnosis
The internal system diagnostics is described in the “Description of system
CPX-E” and in the descriptions of the modules used
è1.1 Further applicable documents.
9.3 LED displays
This document describes the module- and network-specific LED indicators.
The system-specific LED indicators are described in the documentation for
system CPX-E è1.1 Further applicable documents.

Module-specific LED indicators
Operation [Run]
LED (green) Significance Remedy
Lights up
CoDeSys application is running –
Off
CoDeSys application is not available
or has stopped
–
Fig. 15
Ethernet interfaces [LAETH1] [LAETH2]
LED (green) Significance Remedy
Lights up
Ethernet connection established at the
switch port – status “Link”
–
Flashes
Ethernet connection established at the
switch port – status “Activity”
–
Off
No connection at the switch port or
line not connected
 Check connection.
Fig. 16
EtherCAT interface [LAEC]
LED (green) Significance Remedy
Lights up
Ethernet connection established at the
EtherCAT® port – status “Link”
–
Flashes
Ethernet connection established at the
EtherCAT® port – status “Activity”
–
Off
No connection at the EtherCAT port or
line not connected
 Check connection.
Fig. 17
Network-specific LED indicators for PROFINET IO
Network fault [NF]
LED (red) Significance Remedy
Flashes
Network connection not OK.
Possible causes:
Device name not correct  Check device name.
No connection to master  Switch on master.
Incorrect configuration  Correct MAC addresses for
fieldbus interface.
PROFINET IO controller defective  Repair controller.
Network connection interrupted,
short-circuited or disturbed
 Check network connection.
Off
Network connection to PROFINET IO
controller active, no network fault.
–
Fig. 18
Connection status [XF1] [XF2]
LED (green) Significance Remedy
Lights up
PROFINET IO connection established –
status “Link”
–
Flashes
Module locating in progress when
both LEDs are flashing in
synchronisation, e.g., for
troubleshooting or configuration.
–
Off
No connection at the respective port
or line not connected.
 Check network connection.
Fig. 19
10 Maintenance
Note
Accumulation of heat due to reduced air supply to electronics.
 Keep the ventilation slots free and regularly remove contamination.
10.1 Firmware maintenance (update)
 Update of the controller firmware with suitable software from Festo
èwww.festo.com/sp.
11 Disposal
 Dispose of the packaging and the product at the end of its useful life through
environmentally friendly recycling in accordance with applicable specifications.
12 Technical data
General
Key feature Specification/value
General technical data, system CPX-E Description of system CPX-E
è1.1 Further applicable documents
Dimensions (length x width x height1)) [mm] 124.3 x 75.9 x 82.5
Product weight2) [g] 288
Assembly position Vertical/horizontal
Ambient temperature [°C] –5 … +60 (–5 … +50)3)
Storage temperature [°C] –20 … +70
Air humidity [%] 0 … 95
Module code/submodule code
CPX-E-CEC-C1-PN 222/100
CPX-E-CEC-M1-PN 222/101
Module identification E-CEC
Degree of protection to EN 60529 IP20
Protection against electric shock (protection against direct
and indirect contact to IEC 60204-1)
Through the usage of PELV circuits
(protective extra-low voltage)
Electromagnetic compatibility To EN 61000-6-2/-4 and NE 21
CE marking (see declaration of conformity
èwww.festo.com)
To EU EMC Directive
According to EU Machinery Directive
The device is intended for use in an
industrial environment. Measures
for interference suppression may be
required in residential areas.
1) Including cover (Fig. 43), without linking
2) Including linking
3) With horizontal mounting position
Fig. 20
Power supply
Key feature Specification/value
Operating voltage supply of
electronics/sensors (UEL/SEN)
[V DC] 24 ± 25 %
Intrinsic current consumption at nominal
operating voltage 24 V from UEL/SEN
[mA] 130
Reverse polarity protection 24 V UEL/SEN
against 0 V UEL/SEN
Yes
Mains buffering time [ms] 20
Fig. 21
Network-specific
Feature Specification/value
Protocols PROFINET IO1)
EtherCAT
Modbus/TCP
Specification Standards with reference to
PROFINET:
– IEC 61158
– IEC 61784
– IEC 61918
Transmission rate [Mbps] 100
Crossover detection Auto-MDI/MDI-X
Maximum cable length per segment [m] 100
Cable specification
Cable type Ethernet twisted pair cable,
screened
Transmission class Category Cat 5 or higher
Cable diameter [mm] 6 … 8
Wire cross section [mm²] 0.14 … 0.75; 22 AWG2)
1) Based on the Ethernet protocol IEEE 802.3
2) Required for maximum connection length between network participants
Fig. 22