Festo 152962 User manual

Festo Didactic
369805 en/de/es/fr
10/2020
152962
, 8065049
Hydraulic
Power Packs with 5 l Tank
Fluid Power
– Hydraulics
Operating Instructions
Betriebsanleitung
Instrucciones de
u
tilización
Notice d'utilisatio
n

Order number: 369805
Revision level: 10/2020
Author: Ulrich Schedel
Graphics: Doris Schwarzenberger
Layout: Festo Didactic
© Festo Didactic SE, Rechbergstraße 3, 73770 Denkendorf, Germany, 2021
[phone] www.festo-didactic.com
[phone] [email protected]
Original operating instructions
© 2021 all rights reserved to Festo Didactic SE
Originalbetriebsanleitung
© 2021 alle Rechte sind der Festo Didactic SE vorbehalten
Instrucciones de utilización original
© 2021 Festo Didactic SE se reserva todos los derechos
Notice d'utilisation originale
© 2021 Tous droits réservés à la Festo Didactic SE
English: Hydraulic power packs with 5 l tank __________________________________________________ 5
Deutsch: Hydraulikaggregate mit 5 l Tank ___________________________________________________ 25
Español: Grupos hidráulicos con depósito de 5 l ______________________________________________ 45
Français : Groupes hydrauliques à réservoir de 5 l_____________________________________________ 65

© Festo Didactic 369805 3
For the sake of readability
throughout these operating instructions, all gender-specific
terms are to be considered to refer to both the femi
nine and the masculine form,
e
xcept when referring to a particular person.
CAUTION
These operating instructions must always be available to the user.
The operating instructions must be read before commissioning.
The safety instructions must be observed
Non-observance may result in severe personal injury or damage to property.
Soweit in diese
r Betriebsanleitung nur von Lehrer, Schüler etc. die Rede ist, sind
selbstverständlich auch Lehrerinnen, Schülerinnen etc. gemeint.
Die Verwendung nur
einer Geschlechtsform soll keine geschlechtsspezifische Benachteiligung sein, sondern
dient nur der besseren Lesbarkeit und dem besseren Verständnis der Formulierungen.
VORSICHT
Diese Betriebsanleitung muss dem Anwender ständig zur Verfügung stehen.
Vor Inbetriebnahme muss die Betriebsanleitung gelesen werden.
Die Sicherheitshinweise müssen beachtet werden.
Bei Missachten kann es zu schweren Personen- oder Sachschäden kommen.

4© Festo Didactic 369805
Se sobreentiende que el uso de términos en género masculino incluye también los
correspondientes términos de género femenino. El uso de una sola forma de género no
supone ninguna
discriminación específica, sino que sirve para mejorar la lectura y la
compresión de los textos.
ATENCIÓN
Estas instrucciones de utilización deben estar a disposición del usuario en todo
momento.
Deben leerse estas instrucciones antes de la puesta en funcionamiento.
Deben respetarse las instrucciones de seguridad.
De no hacerlo, pueden producirse graves daños físicos y materiales.
Les termes enseignant, étudiant, etc. employés dans les présentes instructions de
service désignent aussi, bien entendu, les enseignantes, étudia
ntes,
etc. L'emploi d'un
seul genre ne saurait constituer une discrimination sexuelle, mais a simplem
ent pour
but de faciliter la lecture et la compréhension de ce qui est dit.
ATTENTION
Ces notices d'utilisation doivent être constamment à la disposition de l'utilisateur.
Les instructions de service doivent avoir été lues avant la mise en service.
Se conformer aux consignes de sécurité.
Le non-respect peut entraîner de graves dommages corporels ou matériels.

Hydraulic power packs with 5 l tank
© Festo Didactic 369805 5
Table of contents
1 General prerequisites for operating the devices _________________________________________ 7
2 Pictograms _______________________________________________________________________ 8
3 Use for intended purpose ___________________________________________________________ 9
4For your safety ___________________________________________________________________ 10
4.1 Important information _____________________________________________________________ 10
4.2 Obligations of the operating company_________________________________________________ 10
4.3 Obligations of the trainees __________________________________________________________ 10
5 Work and safety instructions________________________________________________________ 11
5.1 General safety ____________________________________________________________________ 11
5.2 Mechanical safety _________________________________________________________________ 11
5.3 Electrical safety___________________________________________________________________ 12
5.4 Hydraulic safety __________________________________________________________________ 13
6 Technical data ___________________________________________________________________ 15
6.1 General specifications _____________________________________________________________ 15
6.2 Electrical specifications ____________________________________________________________ 15
6.3 Hydraulic specifications ____________________________________________________________ 16
7 Transport, unpacking, scope of delivery ______________________________________________ 17
7.1 Transport________________________________________________________________________ 17
7.2 Unpacking _______________________________________________________________________ 17
7.3 Scope of delivery__________________________________________________________________ 17
8 Design and function _______________________________________________________________ 18
8.1 Design __________________________________________________________________________ 18
8.2 Function_________________________________________________________________________ 19
9 Commissioning___________________________________________________________________ 20
9.1 Installation ______________________________________________________________________ 20
9.2 Filling with hydraulic oil ____________________________________________________________ 21
9.3 Electrical connection_______________________________________________________________ 21

Hydraulic power packs with 5 l tank
6© Festo Didactic 369805
10 Maintenance_____________________________________________________________________ 22
10.1 Hydraulic oil _____________________________________________________________________ 22
10.2 Regular checks ___________________________________________________________________ 22
10.3 Oil change _______________________________________________________________________ 22
11 Declaration of conformity according to 2006/42/EC and 2011/65/EU ______________________ 23

Hydraulic power packs with 5 l tank
© Festo Didactic 369805 7
1General prerequisites for operating the devices
General requirements for safe operation of the devices:
•National regulations for operating electrical systems and equipment must be observed in commercial
facilities.
•The laboratory or classroom must be overseen by a supervisor.
–A supervisor is a qualified electrician or a person who has been trained in electrical engineering,
knows the respective safety requirements and safety regulations and whose training has been
documented accordingly.
The laboratory or the classroom must be equipped with the following devices:
•An emergency-off device must be provided.
–At least one emergency-off device must be located within, and one outside of the laboratory or the
classroom.
•The laboratory or classroom must be secured so that operating voltage and compressed air supply
cannot be activated by any unauthorized persons, for example with:
–A key switch
–Lockable on-off valves
•The laboratory or classroom must be protected by residual current devices (RCDs).
–Electrical devices (e.g. power supply units, compressors and hydraulic power units) may only be
operated in training rooms which are equipped with residual current devices.
–Type B residual current circuit breakers with a residual current of ≤ 30 mA must be used.
•The laboratory or classroom must be protected by overcurrent protection devices.
–Fuses or circuit breakers
•No damaged or defective devices may be used.
–Damaged devices must be banned from further use and removed from the laboratory or classroom.
–Damaged connecting cables, pneumatic tubing and hydraulic hoses represent a safety risk and
must be removed from the laboratory or classroom.

Hydraulic power packs with 5 l tank
8© Festo Didactic 369805
2Pictograms
This document and the hardware described herein include warnings about possible hazards which may arise
if the system is used incorrectly. The following pictograms are used:
WARNING
… indicates a possibly hazardous situation which may result in death or severe personal
injury if not avoided.
CAUTION
... indicates a possibly hazardous situation which may result in moderate or slight
personal injury or severe property damage if not avoided.
NOTICE
... indicates a potentially hazardous situation that may result in property damage or loss of function
if not avoided.

Hydraulic power packs with 5 l tank
© Festo Didactic 369805 9
3Use for intended purpose
Festo Didactic components and systems may only be used:
•For its intended use in teaching and training applications
•When its safety functions are in perfect condition
The components and systems are designed in accordance with the latest technology and recognized safety
rules. Nevertheless, incorrect use can lead to risk of severe or fatal injury for the user and third parties and
damage to the components.
The learning system from Festo Didactic has been developed and produced exclusively for education and
training in the field of automation technology. The training company and/or trainers must ensure that all
apprentices observe the safety precautions described in these operating instructions.
Festo Didactic hereby excludes any and all liability for damages suffered by trainees, the training company
and/or any third parties, which occur during use of the device in situations which serve any purpose other
than training and/or vocational education, unless such damages have been caused by Festo Didactic due to
malicious intent or gross negligence.

Hydraulic power packs with 5 l tank
10 © Festo Didactic 369805
4For your safety
4.1 Important information
Knowledge of the basic safety instructions and safety regulations is a fundamental prerequisite for safe
handling and trouble-free operation of Festo Didactic components and systems.
These operating instructions include the most important instructions for safe use of the components and
systems. In particular, the safety instructions must be adhered to by all persons who work with these
components and systems. Furthermore, all pertinent accident prevention rules and regulations which are
applicable at the respective place of use must be adhered to.
WARNING
Malfunctions which could impair safety must be eliminated immediately!
CAUTION
Improper repairs or modifications may result in unforeseeable operating states. Do not
carry out any repairs or changes to the components and systems that are not described
in these operating instructions.
4.2 Obligations of the operating company
The operating company undertakes to allow only those persons to work with the components and systems
who:
•Are familiar with the basic regulations regarding work safety and accident prevention and have been
instructed in the use of the components and systems.
•Have read and understood the safety chapter and warnings in these operating instructions.
Personnel should be tested at regular intervals for safety-conscious work habits.
4.3 Obligations of the trainees
All persons who have been entrusted to work with the components and systems undertake to complete the
following steps before beginning work:
•Read the chapter concerning safety and the warnings in these operating instructions.
•Familiarize themselves with the basic regulations regarding work safety and accident prevention.