Festo Cpx-fb33 User manual

Description

Network protocol

PROFINET IO

548760

en 1407c

[8032733]

Terminal CPX

Bus node CPX-(M)-FB33/34/35

Contents and general safety instructions

Festo P.BE-CPX-PNIO-EN en 1407c English

Original de.......................................

Version en 1407c...................................

Designation P.BE-CPX-PNIO-EN.......................

Order no. 548760..................................

Internet: www.festo.com

E-mail: service_internationa[email protected]

Reproduction, distribution and utilisation of this document,

as well as the communication of its contents to others

without explicit authorisation, is prohibited. Offenders will

be liable for damages. All rights are reserved, in particular

the right to file patent, utility model or registered design

applications.

Contents and general safety instructions

Festo P.BE-CPX-PNIO-EN en 1407c English

PROFIBUS

, PROFIenergy

,PROFINETIO

, PROFIsafe

,SIMATIC

,TORX

,TÜV

and

VDE

are registered trademarks of the respective trademark owners in certain countries.

Contents and general safety instructions

III

Festo P.BE-CPX-PNIO-EN en 1407c English

Ta b l e o f c o n t e n t s

Intended use VII..........................................................

Target group IX..........................................................

Service IX...............................................................

Notes regarding this description X..........................................

Important user instructions XII..............................................

1. Installation 1-1...................................................

1.1 General instructions on installation 1-3................................

1.2 Electrical connection and display components 1-4.......................

1.3 Mounting and dismounting of the bus node 1-5.........................

1.4 Setting the DIL switches, use of the memory card 1-7.....................

1.4.1 Removing and attaching the cover for DIL switches

and memory card 1-7.......................................

1.4.2 Settingthe DIL switches 1-8...................................

1.4.3 Using the memory card 1-14...................................

1.5 Replacement of the bus node 1-15.....................................

1.6 Connecting to the network 1-17........................................

1.6.1 General information about PROFINET networks 1-17...............

1.6.2 Overview of connections, network connectors and cables 1-20.......

1.6.3 Network interface of the CPX-FB33 1-24.........................

1.6.4 Network interface of the CPX-M-FB34 1-25.......................

1.6.5 Network interface of the CPX-M-FB35 1-26.......................

1.7 Ensuring the protection class 1-27.....................................

1.8 Power supply 1-28..................................................

2. Commissioning 2-1................................................

2.1 General instructions 2-3.............................................

2.2 Address assignment 2-5.............................................

2.3 Addressing 2-16....................................................

2.3.1 Basic rules for addressing 2-16................................

2.3.2 Address assignment and addressing after expansion

or conversion 2-18...........................................

Contents and general safety instructions

Festo P.BE-CPX-PNIO-EN en 1407c English

2.4 Instructions for commissioning with Siemens SIMATIC STEP 7 2-19...........

2.5 Preparing for commissioning 2-21......................................

2.5.1 Import device master file (GSDML) and symbol files 2-21...........

2.5.2 Select GSDML file (compatibility table) 2-23......................

2.5.3 Setting up automation project 2-24.............................

2.5.4 Setting up the controller system (PLC/Master) 2-25................

2.5.5 Install GSDML file 2-27.......................................

2.6 Basic hardware configuration 2-28.....................................

2.6.1 Localise and identify CPX terminal in the network 2-28..............

2.6.2 Select CPX terminal (station selection) 2-30......................

2.6.3 Assign “Device Name” 2-33...................................

2.6.4 Set up Prioritized Start-up (“Fast Start-up”) 2-35..................

2.6.5 Assigning or changing IP address 2-39..........................

2.6.6 Use MAC addressing 2-42.....................................

2.6.7 Determine port addresses 2-42................................

2.7 CPX-terminal configuration 2-43.......................................

2.7.1 Allocate configuration table (insert bus nodes and modules) 2-43....

2.7.2 Modify I/O address 2-47......................................

2.7.3 Modify diagnostics address 2-47...............................

2.8 Parameterisation 2-49...............................................

2.8.1 Start parameterisation during switch-on (system start) 2-51.........

2.8.2 Parameterisation of the CPX terminal with Siemens STEP 7 2-52......

2.8.3 Parameterisation with the operator unit 2-56.....................

2.8.4 Parameterisation through the Festo Maintenance Tool 2-56..........

2.8.5 Bus node parameters 2-57....................................

2.8.6 Application example for the parameterisation 2-60................

2.9 Identification & Maintenance 2-61......................................

2.10 Configuration in the Remote Controller operating mode 2-64................

2.11 Checklist for commissioning the CPX terminal 2-66........................

Contents and general safety instructions

Festo P.BE-CPX-PNIO-EN en 1407c English

3. Diagnostics 3-1...................................................

3.1 Overview of Diagnostic Functions 3-3..................................

3.2 Diagnostics via LEDs 3-5............................................

3.2.1 Network status/network error – LED NF,

Maintenance/PROFIenergy – LED M/P,

connection status – LEDs TP1, TP2 3-7..........................

3.2.2 CPX terminal status – LEDs PS, PL, SF, M 3-9.....................

3.3 Diagnostics via status bits 3-12........................................

3.4 Diagnostics via the I/O diagnostic interface (STI) 3-13.....................

3.5 Diagnostics via PROFINET 3-14........................................

3.5.1 Basic information 3-14........................................

3.5.2 Online diagnostics with Siemens STEP 7 3-17.....................

3.5.3 User-specific diagnostics with Siemens STEP 7 3-19................

A. Technical appendix A-1.............................................

A.1 Technical data, bus node CPX-FB33 A-3................................

A.2 Technical data, bus node CPX-M-FB34 A-4..............................

A.3 Technical data, bus node CPX-M-FB35 A-5..............................

A.4 Network-specific technical data

bus node CPX-FB33, CPX-M-FB34 and CPX-M-FB35 A-6...................

B. Glossary B-1......................................................

B.1 Bus node operating modes B-3.......................................

B.1.1 Remote I/O operating mode B-3...............................

B.1.2 Remote Controller operating mode B-4.........................

B.1.3 Additional function “Prioritized Start-up” (“Fast Start-up”) B-5......

C. Index C-1.........................................................

Contents and general safety instructions

Festo P.BE-CPX-PNIO-EN en 1407c English

Contents and general safety instructions

VII

Festo P.BE-CPX-PNIO-EN en 1407c English

Intended use

The bus nodes documented in this description, CPX-FB33,

CPX-M-FB34 and CPX-M-FB35, are intended only for use as

participants (I/O device) on the Industrial Ethernet system

PROFINET IO.

The bus nodes can be used in three different operating

modes:

–RemoteI/O

– Remote controller

– Remote I/O with additional function “Prioritized Start-

up”, also designated “Fast Start-up” (FSU) or “Fast re-

start”.

“Fast Start-up” ensures a faster running up of the CPX termin-

al.

But this additional function has restrictions regarding com-

missioning and parameterisation Section B.1.3.

The CPX terminal must only be used as follows:

– as intended in industrial environments;

outside of industrial environments, e.g. in commercial and

mixed-residential areas, actions to suppress interference

may have to be taken

– exclusively in combination with modules and components

that are permissible for the respective product variant of

the CPX terminals www.festo.com/catalogue

– in original status without unauthorised modifications;

only the conversions or modifications described in the

documentation supplied with the product are permitted

– in perfect technical condition.

Contents and general safety instructions

VIII

Festo P.BE-CPX-PNIO-EN en 1407c English

The limit values specified for pressures, temperatures, elec-

trical data, torques etc. must be observed.

When connected with commercially available components,

such as sensors and actuators, the specified limits for pres-

sures, temperatures, electrical data, torques etc. must be

observed.

Comply with the legal rules and regulations and standards,

rules of the testing organisations and insurance companies

and national specifications applicable for the location.

Warning

Electric shock.

Injury to people, damage to the machine and system.

•

Use for the electrical power supply only PELV circuits in

accordance with IEC 60204-1 (Protective Extra-Low

Voltage, PELV).

•

Observe the general requirements in accordance with

IEC 60204-1 for PELV circuits.

•

Useonlyvoltagesourcesthatguaranteeareliableelec-

tric disconnection of operating and load voltage in ac-

cordance with IEC 60204-1.

•

Always connect the circuits for operating and load

voltage supplies U

EL/SEN

VAL

and U

OUT

Through the use of PELV circuits, protection against electric

shock (protection against direct and indirect contact) is en-

sured in accordance with IEC 60204-1.

Observe the measures in section 2.11 and section 3.1 when

implementing an emergency off or emergency stop function.

Contents and general safety instructions

Festo P.BE-CPX-PNIO-EN en 1407c English

Target group

This description is intended exclusively for technicians

trained in control and automation technology, who have ex-

perience in installation, commissioning, programming and

diagnostics of programmable logic controllers (PLC) and field-

bus systems.

Service

Please consult your local Festo repair service if you have any

technical problems.

Contents and general safety instructions

Festo P.BE-CPX-PNIO-EN en 1407c English

Notes regarding this description

This description contains information

about the following modules:

Bus node Type code Brief description Connection technology

CPX-FB33 Bus node for PROFINET IO

The PROFINET fieldbus tech-

nology uses the Ethernet

standard and TCP/IP protocol

for real-time communication in

an industrial environment.

Data transmission:

–PROFINET,onthebasis

of Industrial Ethernet,

based on the Ethernet pro-

tocol (IEEE 802.3), real-

time-capable

– Switched Fast Ethernet,

100 Mbit/s.

Selection of directives, stand-

ards and norms regarding

PROFINET:

– PROFINET installation

guidelines

– IEC 61158

– IEC 61784

– IEC 61918.

Additional information:

www.profinet.com

2xM12socket,

D-coded, 4-pin,

corresponding to IEC 61076-2

CPX-M-FB34 2 x RJ45 socket, push-pull,

AIDA-compliant,

corresponding to IEC 60603,

IEC 61076-3

CPX-M-FB35 2 x SCRJ socket, push-pull,

650 nm wavelength, suitable

for POF fibre-optic cable,

AIDA-compliant,

corresponding to IEC 61754-24

Tab. 0/1: Bus node for PROFINET – overview

Contents and general safety instructions

Festo P.BE-CPX-PNIO-EN en 1407c English

This description includes information about installation and

configuration of the bus node for PROFINET as well as

PROFINET-specific information regarding parameterisation,

commissioning, programming and diagnostics of a CPX ter-

minal in a PROFINET network.

Further information about PROFINET can be obtained in the

Internet:

www.profinet.com

Observe in particular the following data:

– PROFINET installation guidelines

(“PROFINET Installation Guide”,

“Installation Guideline PROFINET Part 2…”).

General, basic information on PROFINET can be found in the

following document:

– “PROFINET System Description

Technology and Application”.

General basic information about the mode of operation, as-

sembly, installation and commissioning of CPX terminals can

be found in the CPX system description (P.BE-CPX-SYS...).

Information about additional CPX modules can be found in

the description for the respective module.

An overview of the structure of the CPX terminal User Docu-

mentation can be found in the CPX system description

(P.BE-CPX-SYS...).

Product-specific information about the control system (IPC,

PLC or I/O controller) can be found in the manufacturer’s

product documentation accompanying the product.

Contents and general safety instructions

XII

Festo P.BE-CPX-PNIO-EN en 1407c English

Important user instructions

Danger categories

This description includes instructions on the possible dangers

which can occur if the product is used incorrectly. These in-

structions are marked with a signal word (Warning, Caution,

etc), printed on a shaded background and marked addition-

ally with a pictogram.

A distinction is made between the following danger warnings:

Warning

... means that failure to observe this instruction may result

in serious personal injury or material damage.

Caution

... means that failure to observe this instruction may result

in personal injury or material damage.

Note

... means that failure to observe this instruction may result

in material damage.

In addition, the following pictogram marks passages in the

text which describe activities with electrostatically sensitive

devices:

Electrostatically sensitive devices: Incorrect handling may

cause damage to components.

Contents and general safety instructions

XIII

Festo P.BE-CPX-PNIO-EN en 1407c English

Identification of special information

The following pictograms mark passages in the text which

contain special information.

Pictograms

Information:

Recommendations, tips and references to other information

sources.

Accessories:

Information about necessary or useful accessories for the

product from Festo.

Environment:

Information on the environmentally friendly use of Festo

products.

Text designations

•

Bullet points denote activities that may be carried out in

any sequence.

1. Numerals label activities that must be carried out in the

sequence specified.

– Arrowheads indicate general lists.

Contents and general safety instructions

XIV

Festo P.BE-CPX-PNIO-EN en 1407c English

The following product-specific terms and abbreviations are

used in this manual:

Term/abbreviation Significance

ADigital output

Hexadecimal numbers are identified by a subscript “h”

AB Output byte

AIDA Automation Initiative of German Domestic Automobile Manufacturers

(Automatisierungsinitiative Deutscher Automobilhersteller)

Auto-MDI Auto-MDI designates the capability of automatically recognising the

circuitry of the transmitting and receiving lines or of the connected

device and to adjust to it (also designated “Crossover detection” or

“Auto-crossover”)

Bus node Create the connection to certain networks or fieldbuses; pass on

control signals to the connected modules and monitor their functioning

CEC Control block, e.g. CPX-CEC/CPX-CEC..., usable for configuration,

commissioning and programming of various components and

equipment from Festo

CoDeSys Controller Development System

CP Compact Performance

CPX modules Collective term for the electrical modules which can be integrated into

a CPX terminal; CPX modules form the “electric” side of the CPX

terminal

CPX terminal Installation system comprising CPX modules with or without valve

terminal (pneumatics modules)

DIL dual in-line

DIL switches Miniature switch that consists of several switching elements, with

which, for example, basic settings can be made

Tab. 0/2: Specific terms and abbreviations – part 1

Contents and general safety instructions

Festo P.BE-CPX-PNIO-EN en 1407c English

Term/abbreviation Significance

FEC Control block, e.g. CPX-FEC, usable as:

– stand-alone system controller (PLC, Stand Alone operating mode)

– system controller (PLC, Remote Controller operating mode)

– fieldbus slave (Remote I/O operating mode)

FMT Festo Maintenance Tool (CPX-FMT); configuration and programming

software for CPX modules for commissioning and service purposes

FO Fibre-optic cable (FOC, fibre optics)

FOC Fibre-optic cable

FSU “Fast Start-up”, also designated “Prioritized Start-up” or “Fast

Restart”; further information can be found in section B.1.3

IDigital input

IB Input byte

I/O modules Collective term for the CPX modules which provide digital inputs and

outputs

I/Os Digital inputs and outputs

IPC Industrial PC

MAC address Permanently assigned hardware address (“physical address”) for

Ethernet network devices or network adapters – for unique

identification in the worldwide computer network (Media Access

Control address)

MDI Medium Dependent Interface

MMI User interface (Man-Machine Interface)

Operator unit (CPX-MMI) Operator unit (CPX-MMI) for CPX modules for commissioning and

service purposes, also designated as “Handheld”

PLC Programmable logic controller, also designated system controller or

controller for short (see also SPS)

PLC Programmable Logic Controller (German: Speicherprogrammierbare

Steuerung (SPS))

Tab. 0/3: Specific terms and abbreviations – part 2

Contents and general safety instructions

XVI

Festo P.BE-CPX-PNIO-EN en 1407c English

Term/abbreviation Significance

Pneumatic interface The pneumatic interface (port pattern) is the interface between the CPX

modules and the pneumatics modules (Valve terminal); the

pneumatic interface serves to connect the valve terminal pneumatics to

the CPX terminal; it creates the mechanical connection between the

electric and pneumatic side and ensures transmission of the electric

signals; the pneumatic interface counts functionally as on the “electric”

side of the CPX terminal

Pneumatic modules Collective term for the pneumatic modules which can be integrated into

aCPXterminal(Valve terminal); pneumatic modules form the

“pneumatic” side of the CPX terminal

POF Polymeric Optical Fibre (also called Plastic Optical Fibre)

Prioritized Start-up “Prioritized Start-up”, also designated “Fast Start-up” (FSU) or “Fast

Restart”; further information can be found in section B.1.3

PROFIenergy PROFIenergy makes energy management settings possible;

for more extensive information www.profinet.com

PROFINET IO Fieldbus system based on Industrial Ethernet for data exchange

between system controller (PLC/IPC), system controller (e.g. CPX-FEC)

and field devices (I/O devices) or drives and valve terminals; for more

extensive information www.profinet.com

PROFINET IO IRT Profinet IO in the version with isochronous real-time protocol

(typ. cycle time: < 1 ms; typ. application: drive control)

PROFINET IO RT Profinet IO in the version with real-time protocol

(typ. cycle time: 10 ms; typ. application: production control)

PROFIsafe PROFIsafe makes possible shared transmission of operating

components of a reliable control and process control on the same

network; for more extensive information www.profinet.com

STI I/O diagnostic interface (System Table Interface)

Valve terminal Electromagnetic valves with shared power supply, air supply and

control; the valves and pneumatic components on the right side of the

pneumatic interface together form the valve terminal pneumatics

Tab. 0/4: Specific terms and abbreviations – part 3

Installation

1-1

Festo P.BE-CPX-PNIO-EN en 1407c English

Chapter 1

Installation

1. Installation

1-2