Festo CPV-ASI-8E8A-ZCE Series Parts list manual

Brief description
CPV valve
terminal with
AS-Interface
Type
CPV-ASI-8E8A-Z-
CE
– English
8101727
2018-11b
[8101729]
Compact performance

Festo CPV-ASI-8E8A-Z-CE 2018-11b2
Translation of the original instructions
Documentation on the product
For all available product documentation
èwww.festo.com/pk
Copyright:
Festo SE & Co. KG
Ruiter Straße 82
73734 Esslingen
Germany
Internet: http://www.festo.com
E-Mail: [e-mail]
Reproduction, distribution or sale of this document or communication of
its contents to others without express authorization is prohibited.
Offenders will be liable for damages. All rights reserved in the event that
a patent, utility model or design patent is registered.
English 3............................................

Festo CPV-ASI-8E8A-Z-CE 2018-11b English 3
English
1 User instructions
Valve terminal type CPV...-GE-ASI-8E8A-Z-M8-CE has been
designed exclusively for controlling pneumatic actuators
and for use in bus systems in accordance with AS-Interface
specification 3.0. If used together with additional commer
cially available components, such as sensors and actua
tors, the specified limits for pressures, temperatures,
electrical data, torques etc. must be observed.
AS-Interface bus systems and valve terminals may only be
installed by personnel especially trained for this purpose.
Specifications on the design and addressing of your bus
system can be found in the manual for the AS-Interface
master.
Detailed information on the pneumatics of the valve ter
minal can be found in the pneumatics manual P.BE-CPV-...
Warning
SSwitch off the power supply before connecting or
disconnecting plugs (otherwise this could lead to
functional damage).
SConnect the earth connection on the left-hand end
plate with low impedance (short cable with large
cross-sectional area) to the earth potential.
SCommission only a valve terminal which has been
fitted and wired completely.

Festo CPV-ASI-8E8A-Z-CE 2018-11b English4
2 Connecting and display elements
123 4 5
6
7
8
9
aJaB aA
1AS-Interface bus connection
2Earth connection
3Name plate
4LED status display for inputs
(green)
5Addr. selector button with LED (red)
6Sensor connections (PNP)
7Inscription fields for addresses
8LED status display for
valves (yellow)
9Valve plates slave 2
aJ Valve plates slave 1
aA Load voltage
connection for valves
aB PWR LED (power, green),
Fault LED (fault, red)
PWR LED Fault LED Meaning
on out AS-Interface voltage applied, no fault
out out No AS-Interface voltage on the bus
flashes on AS-Interface address not set (= 0)
on flashes Short circuit/overload at the inputs or
address selector button actuated
on on Bus communication failed (watchdog expired)

Festo CPV-ASI-8E8A-Z-CE 2018-11b English 5
3 Installation instructions
3.1 AS-Interface addresses
Before connecting to the AS-Interface bus: assign an
unused address to each slave.
Note
– Valve terminal type CPV...-GE-ASI-8E8A-Z-M8-CE
contains 2 AS-Interface slaves. The valve terminal
behaves on the AS-Interface bus like two individual
valve terminals each with 4 inputs and 4 outputs
(valve solenoid coils).
Assignment of the inputs and outputs (valves):
– slave 1: inputs I0 … I3; outputs O0 … O3
– slave 2: inputs I4 … I7; outputs O4 … O7.
– Automatic addressing with the function “Automatic
address assignment” of the master is not possible.
– It is not necessary to parametrize the AS-Interface
slaves.
Address assignment
The assignment of the data bits to the inputs and outputs
of both independent slaves is shown in the following
diagram.
Slave 1: IO code 7HSlave 2: IO code 7H
D0 D1 D2 D3
I/O I/O I/O I/O
I0 I1 I2 I3
O0 O1 O2 O3
Inputs:
Outputs:
Data bits: D0 D1 D2 D3
I/O I/O I/O I/O
I4 I5 I6 I7
O4 O5 O6 O7
I/O = Bidirectional (B)
The address mapping depends on the configuration of the
master.

Festo CPV-ASI-8E8A-Z-CE 2018-11b English6
3.2 Assigning the AS-Interface addresses
Note
Addressing of valve terminal type CPV...-GE-ASI-8E8A-
Z-M8-CE is only permitted with addressing devices acc.
to specification 2.1 or higher.
Other addressing devices do not allow unique access to
the slaves, among other things, and may overwrite the
ID1 codes.
Recommendation:
For addressing use addressing device type ASI-PRG-ADR
with adapter cable type KASI-ADR from Festo.
Factory setting: slave 1: address #1, A-slave
slave 2: address #1, B-slave
The addressing device scans the existing slaves in the
AS-Interface network.
SAssign the desired addresses to the two slaves one
after the other.
Operation with AS-Interface masters < specification 3.0
Operation with AS-Interface masters less than specifica
tion 3.0 is fundamentally not possible.

Festo CPV-ASI-8E8A-Z-CE 2018-11b English 7
Address selector button
If by mistake, the same address is assigned to both slaves,
unique access to the slaves is no longer possible.
In this case you can use the address selector button to
decouple slave 1 from the AS-Interface bus. Press on the
button to unlock it and decouple slave 1. After this is
done, only slave 2 is visible, and the address of slave 2 can
be changed. If the AS-Interface bus voltage is connected,
this status will be indicated by the address selector LED
which will light up.
Note
The red address selector LED must not light up when
the valve terminal is operating.
If the address selector button has been unlocked:
Lock the address selector button by pressing it again
before the valve terminal is connected to the AS-Inter
face bus.
3.3 Address assignment of the valves
When addressed, the valve terminal type
CPV...-GE-ASI-8E8A-Z-M8-CE behaves like two individual
slaves each with 4 inputs and 4 outputs (see section 3.1).
Both valve terminal halves can be fitted with equipment as
follows:

Festo CPV-ASI-8E8A-Z-CE 2018-11b English8
Equipment fitted in valve positions 1 to 4 or 5 to 8
2 double-
solenoid valves
4 single-
solenoid valves
1 double-solenoid valve,
2 single-solenoid valves
[J
1
2
3
6767
4
5
[J 2
8888
4
5
13 [J
1
2
6788
4
5
3 [J 2
3
8867
4
5
1
DIP switch setting (see section 3.7)
1: ON
2: OFF
3: ON
4: OFF
1: OFF
2: ON
3: OFF
4: ON
1: ON
2: OFF
3: OFF
4: ON
1: OFF
2: ON
3: ON
4: OFF
[J…3addr. of the solenoid coils for the AS-Interface addr. n/m
4addresses or LEDs of solenoid coils 14
5addresses or LEDs of solenoid coils 12
6valve plates with 2 valve solenoid coils, such as 2 single-
solenoid valves, 5/2-way double-solenoid valve or 5/3-way
valve (e.g. code J, N, C, H, G, D, I, E) *)
7blanking plate or separator plate (e.g. code L, S, T)
8valve plates with 1 valve solenoid coil (e.g. code M, F, A) *)
*) or blanking plate or separator plate

Festo CPV-ASI-8E8A-Z-CE 2018-11b English 9
3.4 Connecting sensors (PNP inputs)
Use cable type NEBU-... or KM8-M8-GSGD-... and plug
with union nut and M8x1 thread for connecting sensors.
Fasten the plugs/sockets with the aid of the union nut in
order to prevent unintentional loosening, e.g. due to
shock. Seal unused sensor connections with the protective
caps type ISK-M8. Only in this way can you comply with
protection class IP65.
Note
– The inputs have been designed in accordance with
IEC 1131-2 type 02.
– The inputs are short-circuit proof. In the event of a
short circuit the slave will be switched off. The
AS-Interface master then regards this slave as
missing. The slave reports back as functioning once
the short circuit has been eliminated.
1Inputs of the first
slave
2Inputs of the second
slave
3Pin allocation:
1: US+
3: US–
4: Input Ix
01234567
12 3
1
4
3

Festo CPV-ASI-8E8A-Z-CE 2018-11b English10
3.5 Connect the AS-Interface bus and the load voltage
Note
The sensor supply derived from the ASInterfacepower
supply is protected against short circuits and overload.
It must not be connected to other voltages (for example
common ground).
The power supply for the valves (outputs) is provided
by the additional supply: The valves must be supplied
separately with 24 V via the load voltage connection.
The AS-interface has an integrated watchdog function
which resets the outputs if the bus communication
fails.
Warning
SUse only PELV (protective extra-low voltage) circuits
as per EN 60204-1 for the electric power supply.
SAlso observe the general requirements for PELV
power circuits as per EN 60204-1.
SOnly use power sources which guarantee reliable
electrical isolation of the operating voltage as per
EN 60204-1.
By the use of PELV power units, protection against electric
shock (protection against direct and indirect contact) is
guaranteed in accordance with EN 60204-1.

Festo CPV-ASI-8E8A-Z-CE 2018-11b English 11
Please note with branch lines:
– the maximum total length of the AS-Interface bus:
100m (without repeater/extender).
– the cable length of the load voltage connection
(depends on the current consumption of the valve
terminal and fluctuations in load voltage).
Pin assignment “Bus” (yellow cable):
1Pin 2: AS-Interface + (brown)
2Pin 1: AS-Interface - (light blue)
Pin assignment “24 V DC” (black cable):
3Pin 2: +24 V (brown)
4Pin 1: 0 V (blue)
01
1
2
3
4
For connecting the valve terminal use the Festo cable
sockets type ASI-SD-FK... You will then comply with
protection class IP65. Proceed as follows:
1. Press the AS-Interface cable into the upper part of the
cable socket.
2. Make sure that the cable is free of tension.
3. Replace and screw tight the cable socket
(max. 0.3 Nm).
Seal open flat cable ends with the Festo cable cap type
ASI-KK-FK or the cable sleeve type ASI-KT-FK. In this way
you will avoid leakage currents and comply with protection
class IP65.

Festo CPV-ASI-8E8A-Z-CE 2018-11b English12
3.6 Connection example – valve terminal type 10
1AS-Interface master
2Combination power
supply from Festo
(electronically
safeguarded/
short-circuit proof )
3Load voltage can
be switched off
01234567
1
2
3
3.7 Converting the valve terminal
The CPV valve terminal can be fitted with single-solenoid
valves and/or double-solenoid valves. For conversion, the
new valve terminal configuration must be set on DIP
switches on the bottom of the electrical sub-base.
1DIP switch 1:
valve positions
1 to 4 (slave 1)
2DIP switch 2:
valve positions
5 to 8 (slave 2)
ON
1234
ON
1234
1 2
Instructions on removing the electric sub-base can be
found in the pneumatics manual. The permitted valve
combinations as well as the relevant DIP switch settings
can be found in the table in section 3.3.

Festo CPV-ASI-8E8A-Z-CE 2018-11b English 13
4 Technical specifications
Type CPV...-GE-ASI-8E8A-Z-M8-CE
General technical specifications see pneumatics manual
P.BE-CPV-...
Protection class as per EN 60529 IP65 (all unused sensor
connections sealed with
protective caps type ISK-M8)
Electromagnetic compatibility
– EMC emitted interference 1)
– EMC resistance to interference
See declaration of
conformity
èwww.festo.com
Protection against electric shock Through use of PELV current
circuits (protection against
direct and indirect contact as
per EN 60204-1)
AS-Interface specifications
– ID code
– ID1 code 2)
– ID2 code
– IO code
– Profile
ID = AH
ID1 (A-slave) = 7H
ID1 (B-slave) = FH
ID2 = 7H
IO = 7H
S-7.A.7
1) The device is intended for use in industrial environments.
Measures may need to be implemented in residential areas for
interference suppression.
2) Factory setting: slave 1 = address #1, A-slave (ID1 = 7H)
slave 2 = address #1, B-slave (ID1 = FH)

Festo CPV-ASI-8E8A-Z-CE 2018-11b English14
Type CPV...-GE-ASI-8E8A-Z-M8-CE
AS-Interface bus connection
– Voltage range
(protected against incorrect polarity)
– Residual ripple
– Max. current consumption
– all inputs in 0-status
– all inputs in 1-status, max.
current consumption by sensors
DC 26.5 … 31.6 V
≤ 20 mVpp
CPV10-... CPV14-...
40 mA 40 mA
200 mA 200 mA
Load voltage connection
– Rated value
(protected against incorrect polarity)
– Residual ripple
– Current consumption for 8 valves (at 24 V)
– switching on 1)
– after current reduction (stationary)
DC 21.6 … 26.4 V
4 Vpp
CPV10-... CPV14-...
240 mA 460 mA
95 mA 120 mA
Valves (see pneumatics manual) watchdog function
active after approx.
40…100 ms
(see section 3.5)
Digital inputs
– Design
– Max. current consumption
– per input
– sum currents (all inputs connected)
– Logic level
– Sensor supply (US+/US−)
– Response delay
8 digital inputs based
on IEC 1131-2 type 2
24 V DC, PNP,
status display (LED)
200 mA
200 mA
ON: 11 … 30 V
OFF: -30 … 5 V
≥ AS-Interface
Bus voltage - 2.5 V
typically 3 ms (at 24 V)
1) for max. 30 ms, all solenoid coils switched simultaneously