Festo Cpv...-ge-co3-8 series User manual

Electronics Manual

CPV valve terminal

with direct

connection

Type

CPV...-GE-CO3-8

Field bus protocol:

–CANopen

Manual

548744

en 1201a

[762118]

Compact Performance

Contents and general instructions

Festo P.BE-CPV-CO3-EN en 1201a

Original de.......................................

Edition en 1201a..................................

Designation P.BE-CPV-CO3-EN........................

Order no. 548744..................................

Internet: http://www.festo.com

E-Mail: service_international@festo.com

The reproduction, distribution and utilization of this docu-

ment as well as the comunication of its contents to others

without express authorization is prohibited. Offenders will

be held liable for the payment of damages. All rights re-

served in the event of the grant of a patent, utility module

or design.

Contents and general instructions

II Festo P.BE-CPV-CO3-EN en 1201a

TORX® is a registered trade name of CAMCAR TEXTRON INC.,

Rockford,Ill.,USA

Contents and general instructions

III

Festo P.BE-CPV-CO3-EN en 1201a

Contents

Intended use VI..........................................................

Target group VII..........................................................

Service VII...............................................................

Notes on the use of this manual VII...........................................

Important user instructions VIII..............................................

1. Installation 1-1...................................................

1.1 General notes on installation 1-3......................................

1.2 Setting the CPV Direct 1-5...........................................

1.2.1 Overview of setting the CPV Direct 1-5..........................

1.2.2 Setting the CANopen bus address (node ID) 1-7..................

1.2.3 Setting the baud rate 1-8....................................

1.2.4 Setting the configuration mode 1-9............................

1.2.5 Recognizing the CPI extension with the SAVE button 1-9...........

1.2.6 Help table for setting the bus address 1-9.......................

1.3 Connecting to the field bus 1-14.......................................

1.3.1 Field bus cable 1-14..........................................

1.3.2 Field bus baud rate and field bus length 1-15.....................

1.3.3 Information on connecting the field bus 1-16.....................

1.3.4 Field bus interface 1-18.......................................

1.3.5 Field bus plug from Festo 1-19.................................

1.3.6 Further connection possibilities for the field bus with adapters 1-21..

1.4 Bus termination with terminating resistors 1-24..........................

1.4.1 Install a terminating resistor using the adapters 1-24...............

1.5 Power supply 1-25..................................................

1.5.1 Cable for power supply 1-25...................................

1.5.2 Selecting the power unit 1-27.................................

1.5.3 Connecting the power supply 1-29..............................

1.6 Extending the CPV Direct 1-33.........................................

1.6.1 Rules for extending the CPI system 1-35.........................

1.7 Preparing the CPI system for commissioning 1-38.........................

1.7.1 Checking the CP strings 1-38..................................

Contents and general instructions

IV Festo P.BE-CPV-CO3-EN en 1201a

1.7.2 Saving the string assignment 1-39..............................

1.8 Switching-on reaction of the CPI system 1-41.............................

1.9 Reaction of the CPI system to faults in operation 1-43......................

1.9.1 Eliminating assignment faults 1-43..............................

1.9.2 Replacing CPI/CP modules 1-44................................

2. Commissioning 2-1................................................

2.1 Preparing the CPV valve terminal for commissioning 2-3..................

2.1.1 Switching on the operating voltages 2-3........................

2.1.2 Address assignment of the CPV valve terminal 2-4................

2.1.3 Address assignment of CPI/CP modules 2-6.....................

2.1.4 Address assignment for tool change configuration 2-7.............

2.2 CommissioningonaCANopenmaster 2-7..............................

2.2.1 General information on CANopen 2-8...........................

2.3 Overview 2-9......................................................

2.3.1 Brief overview of the scope of functions 2-9.....................

2.3.2 Overview Object directory 2-10................................

2.3.3 Switch-on behaviour of the CPV Direct 2-11......................

2.3.4 Default Identifier distribution 2-13..............................

2.3.5 Reaction to network communication faults 2-14...................

2.3.6 Manufacturer Specific Condition Monitoring 2-15..................

2.3.7 Module parameters 2-15......................................

2.4 Tool change configuration 2-16........................................

2.4.1 Example of the tool change configuration 2-18....................

2.5 Overview of parametrizing 2-19........................................

2.6 Further information 2-19.............................................

3. Diagnosis and error treatment 3-1....................................

3.1 Diagnosis via LEDs 3-3..............................................

3.1.1 Normal operating status 3-4..................................

3.1.2 Fault diagnosis with the LEDs 3-5..............................

3.1.3 Status display of the valve solenoid coils 3-9....................

3.2 Diagnosis via the field bus 3-10........................................

3.2.1 Composition of the Emergency Message 3-11.....................

Contents and general instructions

Festo P.BE-CPV-CO3-EN en 1201a

3.3 Overview of diagnostic objects 3-17....................................

3.4 Short circuit/overload 3-18...........................................

3.4.1 Output module 3-18.........................................

3.4.2 Sensor supply on one input module 3-19........................

A. Technical appendix and accessories A-1...............................

A.1 Technical specifications A-3..........................................

A.2 Product codes A-5..................................................

A.3 Accessories A-6....................................................

B. Object directories B-1..............................................

B.1 Object directories B-3...............................................

B.1.1 Overview Object directory B-3................................

B.1.2 Communication profile B-4...................................

B.1.3 Digital CP inputs (Transmit PDO 1) B-10..........................

B.1.4 Digital CP outputs (Receive PDO 1) B-12.........................

B.1.5 Manufacturer Specific Condition Monitoring B-15..................

B.1.6 Module configuration B-21....................................

C. Examples C-1.....................................................

C.1 Examples: Communication sequence C-3...............................

C.1.1 Example 1: Start CANopen network (operational mode) C-3........

C.1.2 Example 2: Set output C-3....................................

C.1.3 Example 3: Start “Node guard” monitoring C-4...................

C.1.4 Example 4: Load objects C-5..................................

C.1.5 Example 5: Write objects C-6.................................

C.2 Example: Parametrizing with the program “CANsetter” C-7................

D. Index D-1.........................................................

Contents and general instructions

VI Festo P.BE-CPV-CO3-EN en 1201a

Intended use

The CPV valve terminal with field bus direct connection

(CPV Direct) described in this manual is intended exclusively

for use as a slave on the CANopen field bus.

Thevalveterminalmayonlybeusedasfollows:

– as designated in industrial applications.

– without any modifications by the user. Only the conver-

sions or modifications described in the documentation

supplied with the product are permitted.

– in faultless technical condition.

The maximum values specified for pressures, temperatures,

electrical data, torques etc. must be observed.

If additional commercially-available components such as

sensors and actuators are connected, the specified limits for

pressures, temperatures, electrical data, torques, etc. must

not be exceeded.

Please comply with national and local safety laws and

regulations.

If implementing an emergency stop function, note the

measures listed in section 1.5.3.

Contents and general instructions

VII

Festo P.BE-CPV-CO3-EN en 1201a

Target group

This manual is intended exclusively for technicians trained in

control and automation technology who have experience in

installing, commissioning, programming and diagnosing

slaves on the CANopen.

Service

Please consult your local Festo repair service if you have

any technical problems.

Notes on the use of this manual

This manual contains specific information on installing,

commissioning, programming and diagnosing CPV valve

terminals with direct connection for CANopen.

Informationonthepneumaticscanbefoundinthe

“Pneumatics manual, P.BE-CDV-...”

Contents and general instructions

VIII Festo P.BE-CPV-CO3-EN en 1201a

Important user instructions

Danger categories

This manual contains instructions on the possible dangers

which may occur if the product is not used correctly. These

instructions are marked (Warning, Caution, etc.), printed on a

shaded background and marked additionally with a picto-

gram. A distinction is made between the following danger

warnings:

Warning

This means that failure to observe this instruction may

result in serious personal injury or damage to property.

Caution

This means that failure to observe this instruction may

result in personal injury or damage to property.

Note

This means that failure to observe this instruction may

result in damage to property.

The following pictogram marks passages in the text which

describe activities with electrostatically sensitive compo-

nents.

Electrostatically sensitive components may be damaged if

they are not handled correctly.

Contents and general instructions

Festo P.BE-CPV-CO3-EN en 1201a

Marking special information

The following pictograms mark passages in the text

containing special information.

Pictograms

Information:

Recommendations, tips and references to other sources of

information.

Accessories:

Information on necessary or sensible accessories for the

Festo product.

Environment:

Information on environment-friendly use of Festo products.

Text markings

•The bullet indicates activities which may be carried out in

any order.

1. Figures denote activities which must be carried out in the

numerical order specified.

– Hyphens indicate general activities.

Contents and general instructions

XFesto P.BE-CPV-CO3-EN en 1201a

The following product-specific terms and abbreviations are

used in this manual:

Term/abbreviation Meaning

CP cable Special cable for connecting the various CPI/CP modules in a CP string.

Colour: black, type KVI-CP1-... and type KVI-CP2-...

CP function Supports the CP protocol without extended functions

CP module Common term for modules without extended functions which can be

incorporated in a CPI/CP system.

CP string CPIorCPmoduleswhichareconnectedbyCPI/CPcableandwhichare

connected to the CPX-CP interface. For reasons of simplicity, only the term

“CP string” is used, even if it has CPI functionality.

CP system Complete electrical installation system consisting of a CP master with one

or more CP strings. The system consists of CP modules (without extended

functions).

CP valve terminal CPV valve terminal (type 10) or CPA valve terminal (type 12), each with

CP connection (also regarded as CP modules). Basic electric unit, black.

CPI cable Special cable for connecting the various CPI/CP modules in a CP string.

Colour: white, type KVI-CP3-...

CPI connection Socket or plug on the CPI modules which allows the modules to be

connected using the CPI or CP cable.

CPI function Supports the CPI protocol with extended functions

CPI module Common term for modules with extended functions which can be

incorporated in a CPI/CP system.

CPI system Also: “CPI installation system”

Complete electrical installation system consisting of a CP master with one

or more CP strings. The system consists of CPI/CP modules with and

without extended functions. The system need not consist exclusively of

CPI modules.

CPV Direct CPV valve terminal with field bus direct connection

IDigital input

I/Os Digital inputs and outputs

Contents and general instructions

Festo P.BE-CPV-CO3-EN en 1201a

Term/abbreviation Meaning

I/O modules Collective term for the modules which provide digital inputs and outputs

(e.g., CPX I/O modules, CPI input modules and CPI output modules).

ID Identifier

Input module Input module

ODigital output

Output module Output module

SC/O Short circuit/overload

String assignment Type and order of the CPI/CP modules connected to one or more CP strings.

Tab. 0/1: Product-specific terms and abbreviations

Contents and general instructions

XII Festo P.BE-CPV-CO3-EN en 1201a

Installation

1-1Festo P.BE-CPV-CO3-EN en 1201a

Chapter 1

Installation

1. Installation

1-2 Festo P.BE-CPV-CO3-EN en 1201a