Festo IFB11-03 User manual

Electronics
manual
Valve terminal with
Fieldbus connection
Type IFB11−03
Fieldbus protocol:
− DeviceNet
− Philips DIOS
− Selectron
SELECAN
Manual
163 956
en 0503g
Valve terminal type 03/04−B

Contents and general instructions
I
Festo P.BE−VIFB11−03−EN en 0503g
Authors S. Breuer, H. Hohner, E. Klotz. . . . . . . . . . . . . . . . .
Editors H.J. Drung, M.Holder. . . . . . . . . . . . . . . . . . . . . . . .
Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Translation transline Deutschland GmbH. . . . . . . . . . . . . . .
Layout Festo AG & Co., Dept. KG−GD. . . . . . . . . . . . . . . . . . .
Typesetting DUCOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edition en 0503g. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Title MANUAL−EN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Designation P.BE−VIFB11−03−EN. . . . . . . . . . . . . . . . . . . . . .
Orderno. 163 956. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E (Festo AG&Co., D73726 Esslingen,
Federal Republic of Germany, 2000)
Internet:http://www.festo.com
E−Mail: [e-mail]
The copying, distribution and utilization of this document as
well as the communication of its contents to others without
expressed authorization is prohibited. Offenders will be held
liable for the payment of damages. All rights reserved, in
particular the right to carry out patent, utility model or orna
mental design registrations.

Contents and general instructions
II Festo P.BE−VIFB11−03−EN en 0503g

Contents and general instructions
III
Festo P.BE−VIFB11−03−EN en 0503g
Contents
Designated use VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Abbreviations XI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manuals for this valve terminal XIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional modules for this valve terminal XIV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Summary of components 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Summary of multifunctional Festo valve terminals 1−3. . . . . . . . . . . . . . . . . . . .
1.2 Description of components 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Types 03/04−B: Electric modules 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Type 03: MIDI pneumatic modules 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 Type 03: MAXI pneumatic modules 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4 Type 04−B: ISO pneumatic modules 1−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Method of operation 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Fitting 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Fitting the modules and components 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 Earthing the end plates 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Fitting onto a hat rail (type 03) 2−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Fitting the valve terminal onto a wall 2−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Installation 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General connection methods 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Cable selection fieldbus cables 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.2 Cable selection operating voltages 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Fieldbus nodes 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Opening and closing the nodes 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Configuring the valve terminal 3−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Setting the station number 3−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4 Possible station numbers 3−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
IV Festo P.BE−VIFB11−03−EN en 0503g
3.2.5 Setting the fieldbus baud rate 3−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.6 Setting the fieldbus protocol 3−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.7 Setting the compatibility (DeviceNet configuration) 3−14. . . . . . . . . . . . . . . . . . .
3.2.8 Analog I/O modules 3−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Switching on the power supply 3−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Calculating the current consumption 3−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Connecting the power supply 3−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Connecting the fieldbus interface 3−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1 Philips DIOS connection instructions 3−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.2 Connection instructions Selectron SELECAN 3−29. . . . . . . . . . . . . . . . . . . . . . . . .
3.4.3 Connection instructions Allen−Bradley DeviceNet 3−30. . . . . . . . . . . . . . . . . . . . .
3.4.4 Connection instructions for Festo DeviceNet (SF 60) 3−30. . . . . . . . . . . . . . . . . . .
3.4.5 Terminating resistor 3−31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Commissioning 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Addressing and configuring the valve terminal 4−3. . . . . . . . . . . . . . . . . . . . . . .
4.1.1 Ascertaining the configuration data 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.2 Address assignment of the valve terminal 4−6. . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.3 Address assignment after extension/conversion 4−11. . . . . . . . . . . . . . . . . . . . . .
4.2 General instructions on commissioning 4−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Switching on the power supply 4−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Philips Dios  Principles of commissioning and diagnosis 4−15. . . . . . . . . . . . . . .
4.3.1 General information 4−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 Configuration with Philips Dios 4−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.3 Addressing the inputs/outputs with Philips DIOS 4−20. . . . . . . . . . . . . . . . . . . . .
4.3.4 Diagnosis with Philips Dios 4−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.5 Status bits with Philips Dios 4−26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Selectron SELECAN  Principles of commissioning and diagnosis 4−29. . . . . . . .
4.4.1 General information 4−29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Configuration with Selectron SELECAN 4−31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3 Addressing the inputs/outputs with Selectron SELECAN 4−32. . . . . . . . . . . . . . .
4.4.4 Diagnosis with Selectron SELECAN 4−35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.5 Status bits with Selectron SELECAN 4−36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Allen−Bradley DeviceNet  Principles of commissioning and diagnosis 4−39. . . .

Contents and general instructions
V
Festo P.BE−VIFB11−03−EN en 0503g
4.5.1 General information 4−39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.2 Configuring DeviceNet slave features (EDS) 4−40. . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.3 General notes on parameterizing with the DeviceNet 4−42. . . . . . . . . . . . . . . . . .
4.5.4 Notes on parametrization with RSNetWorx for DeviceNet 4−43. . . . . . . . . . . . . . .
4.5.5 Diagnosis with the DeviceNet 4−50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.6 Status bits on the DeviceNet 4−51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Diagnosis and error treatment 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Overview of diagnosis options 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 On−site diagnosis 5−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 LEDs on the bus node 5−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 LEDs of the valves 5−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3 LEDs of the input/output modules 5−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.4 Testing the valves 5−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Status bits 5−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Short circuit/overload 5−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Error treatment 5−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 Reaction to errors in the control system 5−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.2 Position of the status bits 5−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.3 Short circuit/overload at an output stage 5−19. . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Type 04−B: fuses for the pilot solenoids 5−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A. Technical appendix A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 Technical specifications A−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 Cable length and cross−sectional area A−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3 Examples of circuitry A−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.1 Power supply type 03  internal layout A−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.2 Power supply type 04−B  internal layout A−14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. Accessories B−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1 DeviceNet compatibility configuration of SW−Version V1.3/1.4 B−3. . . . . . . . . .
B.2 Controlling analog I/O modules with DeviceNet B−9. . . . . . . . . . . . . . . . . . . . . .
B.2.1 Controlling the analog IOs with the bus B−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.2.2 Structure of the analog word B−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
VI Festo P.BE−VIFB11−03−EN en 0503g
B.2.3 Status bits with analog modules B−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.3 Connecting the cable to the plug/sockets B−25. . . . . . . . . . . . . . . . . . . . . . . . . . .
B.4 Accessories B−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.5 OverviewDeviceNet−Specifications B−32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.6 Details on DeviceNet Objects B−35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.6.1 Identity Object: Class Code 01 (0x01) B−35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.6.2 Router Object: Class Code 02 (0x02) B−38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.6.3 DeviceNet Object: Class Code 03 (0x03) B−39. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.6.4 Assembly Object: Class Code 04 (0x04) B−41. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.6.5 Connection Object: Class Code 05 (0x05) B−43. . . . . . . . . . . . . . . . . . . . . . . . . . . .
C. Index C−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
VII
Festo P.BE−VIFB11−03−EN en 0503g
Designated use
The valve terminal described in this manual is intended ex
clusively for use as follows:
 for controlling pneumatic and electric actuators (valves
and output modules)
 for interrogating electric sensor signals by means of the
input modules.
Use the valve terminal only as follows:
inaccordance with designated use
infaultless technical condition.
 without any modifications by the user
If additional commercial components such as sensors and
actuators are connected, the specified limits for pressures,
temperatures, electrical data, torques, etc. must not be ex
ceeded.
Please observe the standards specified in the relevant
chapters and comply with technical regulations, as well as
with national and local regulations.

Contents and general instructions
VIII Festo P.BE−VIFB11−03−EN en 0503g
Target group
This manual is intended exclusively for technicians trained in
control and automation technology with experience in instal
ling, commissioning, programming and diagnosing program
mable logic controllers and fieldbus systems.
Service
Please consult your local Festo repair service if you have any
technical problems.

Contents and general instructions
IX
Festo P.BE−VIFB11−03−EN en 0503g
Important user instructions
Danger categories
This manual contains instructions on the dangers which may
occur if the product is not used correctly. These instructions
are marked with a heading (Warning, Caution, etc.), printed
on a shaded background and accompanied by a pictogram.
A distinction is made between the following danger cat
egories:
Warning
This means that there is a danger of serious human injury
and damage to property if these instructions are not ob
served.
Caution
This means that there is a danger of human injury and
damage to property if these instructions are not observed.
Please note
This means that there is a danger of damage to property if
these instructions are not observed.
In addition, the following pictogram marks passages in the
text which describe activities involving electrostatically sensi
tive components:
Electrostatically sensitive components: Incorrect handling
may result in damage to the components.

Contents and general instructions
XFesto P.BE−VIFB11−03−EN en 0503g
Marking special information
The following pictograms mark passages in the text contain
ing special information.
Pictograms
Information:
recommendations, tips and references to other sources of
information.
Accessories:
information on necessary or useful accessories for the Festo
product.
Environment:
information on the environmentally−friendly use of Festo
products.
Text markings
SThe bullet denotes activities which can be carried out in
any sequence.
1. Figures denote activities which must be carried out in the
order specified.
 Hyphens denote general activities.

Contents and general instructions
XI
Festo P.BE−VIFB11−03−EN en 0503g
Abbreviations
The following product−specific abbreviations are used in this
manual:
Abbreviation Meaning
Terminal or valve terminal Valve terminal type 03 or type 04−B with or without electric I/Os
Node Field bus node/control unit
Sub−base
Single solenoid sub−base
Double solenoid sub−base
Type 03:
Pneumatic sub−base for two valves
Type 04−B
Manifold sub−base with Intermediate solenoid plate MUH and pneuma
tic valve with hole pattern as per ISO 5599/2 size 1, 2 or 3 incl.
Sub−base for single−solenoid valves
Sub−base for double−solenoid valves or mid−position valves
I
O
I/O
Input
Output
Input and/or output
P−module General pneumatic module
I/O module Module with digital inputs or outputs in general
PLC Programmable logic controller; in brief: controller
FO Fibre−optical waveguide
Fig.0/1: Index of abbreviations

Contents and general instructions
XII Festo P.BE−VIFB11−03−EN en 0503g
Please note
For most of the drawings in this manual, we have used a
simplified representation of a type 03 valve terminal with
four pneumatic sub−bases and four input/output modules
(standard fitting).
1Input/output
modules
2Field bus node
3Valves
123
Fig.0/2: Standard fitting for the drawings

Contents and general instructions
XIII
Festo P.BE−VIFB11−03−EN en 0503g
Manuals for this valve terminal
Depending on what you have ordered and on the further ex
tension of your complete system, the following Festo manuals
are necessary for the complete documentation of the modular
valve terminal:
Festo designation Title/product
P.BE−MIDI/MAXI−03−... Pneumatics manual
 Valve terminal type 03, MIDI/MAXI
P.BE−VIISO−04−B−... Pneumatics manual
 Valve terminal type 04−B, ISO 5599−2
P.BE−VIEA−03/04B−.. Supplementary description for
I/Omodules (digital I/O modules 4I, 8O,
4O, high−current output modules,
multiI/O modules)
P.BE−VIAX−03... Analog I/O manual
P.BE−VIFB11−03/04B−... Electronics manual
 Fieldbus connection FB11 (this man
ual)
Fig.0/3: Manuals for this valve terminal

Contents and general instructions
XIV Festo P.BE−VIFB11−03−EN en 0503g
Additional modules for this valve terminal
The multifunctional valve terminal can be extended with the
following modules:
I/O modules
Type designation Title
VIGE−03−FB−... Input module with 4, 8 or 16 inputs, PNP or NPN, 4−pin or 5−pin,
with/without electronic fuse,
VIGA−03−FB−... Output module with 4 outputs, PNP or NPN, 4−pin or 5−pin
VIGV−03−FB−... Additional supply module 24 V/25 A for high−current outputs
VIEA−03−FB−... Multi I/O module with 12 inputs and 8 outputs, PNP
VIAP−03−FB Analog I/O module with 1 input and 1 output
VIAU−03−FB−... Analog I/O module with 3 inputs and 1 output
Type voltage (−U) or current (−I)
Fig.0/4: Additional modules

Contents and general instructions
XV
Festo P.BE−VIFB11−03−EN en 0503g
The valve terminals can be connected to the controllers of
various manufacturers. The current manual contains the con
figuration of the PLC and terminal addressing for the following
control systems:
Controller
manufacturer
Controller (PLC) Fieldbus module Fieldbus/protocol
Allen−Bradley PLC 5/xx
SLC 500
PC/IPC
1771−SDN
1747−SDN
1170−KFD
DeviceNet
Festo SF 60 1747−SDN
Phillips P8 Compact line DLC 100/200 DIOS
Selectron PMC 40
MAS
PC/IPC
CPU 42
CPU 751/752
PCI 701
RCD
SELECAN
SELECAN
Fig.0/5: Overview of possible controllers/fieldbus protocols (extract)
Notes regarding the DeviceNet fieldbus protocol
Please note
This manual refers to valve terminals with fieldbus connec
tion FB11 from software version date 26.02.99 (see type
plate) or software version 2.0 (see sticker on the operating
system EPROM) or higher.
From this software status, the configuration of the valve
terminal is supported by two EDS files. The current manual
describes commissioning with the DeviceNet Manager
V3.005.
Service
Please consult your local Festo repair service if you have any
technical problems.

Contents and general instructions
XVI Festo P.BE−VIFB11−03−EN en 0503g

Summary of components
1−1Festo P.BE−VIFB11−03−EN en 0503g
Chapter 1

1. Summary of components
1−2 Festo P.BE−VIFB11−03−EN en 0503g
Contents
1. Summary of components 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Summary of multifunctional Festo valve terminals 1−3. . . . . . . . . . . . . . . . . . . .
1.2 Description of components 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Types 03/04−B: Electric modules 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Type 03: MIDI pneumatic modules 1−5
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1.2.3 Type 03: MAXI pneumatic modules 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4 Type 04−B: ISO pneumatic modules 1−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Method of operation 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .