FLIR M500 User manual

Installation
Guide
M500
©2020 FLIR Systems, Inc. All rights reserved worldwide. No parts of this manual, in whole or in part, may be
copied, photocopied, translated, or transmitted to any electronic medium or machine readable form without
the prior written permission of FLIR Systems, Inc.
This document does not contain export-controlled information

432-0012-01-12 Version 110 2
Names and marks appearing on the products herein are either registered trademarks or trademarks of FLIR
Systems, Inc. and/or its subsidiaries. All other trademarks, trade names, or company names referenced herein
are used for identification only and are the property of their respective owners.
This product is protected by patents, design patents, patents pending, or design patents pending.
The contents of this document are subject to change.
FLIR Systems, Inc.
6769 Hollister Avenue
Goleta, CA 93117
Phone: 888.747.FLIR (888.747.3547)
International: +1.805.964.9797
[email protected]
Proper Disposal of Electrical and Electronic Equipment (EEE)
The European Union (EU) has enacted Waste Electrical and Electronic Equipment Directive
2002/96/EC (WEEE), which aims to prevent EEE waste from arising; to encourage reuse,
recycling, and recovery of EEE waste; and to promote environmental responsibility.
In accordance with these regulations, all EEE products labeled with the “crossed out wheeled
bin” either on the product itself or in the product literature must not be disposed of in regular
rubbish bins, mixed with regular household or other commercial waste, or by other regular
municipal waste collection means. Instead, and in order to prevent possible harm to the
environment or human health, all EEE products (including any cables that came with the product)
should be responsibly discarded or recycled.
To identify a responsible disposal method where you live, please contact your local waste
collection or recycling service, your original place of purchase or product supplier, or the
responsible government authority in your area. Business users should contact their supplier or
refer to their purchase contract.
Document History
Version Date Comment
100 December 2017
110 July 2018 Added support for cryocooler control; three new visible camera modes: wide
dynamic range, defog, and electronic stabilization; additional GUI language
support for Español and Türkҫe; simplified automatic gain controls; updated
password security
August 2020
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Installing the M500
General Information..................................................................................................... 5
Standard Features................................................................................................. 5
Additional Installation Components ....................................................................... 6
Additional References ........................................................................................... 6
Warnings and Cautions ............................................................................................... 7
Installation Overview ................................................................................................... 8
General Location Considerations ........................................................................ 10
System Installation .................................................................................................... 11
Installing the Joystick Control Unit (JCU II) ......................................................... 12
Electrical Connections............................................................................................... 14
Connecting Power ............................................................................................... 15
Proper Grounding................................................................................................ 15
Video Connections .............................................................................................. 15
Ethernet Connections .......................................................................................... 15
Installation Examples
Basic Standard Installation ........................................................................................ 16
Video Streams ........................................................................................................... 16
Digital Video and PC Interface .................................................................................. 17
FLIR DNR400-Series Connection ............................................................................. 17
Installation of other Shipboard Systems.................................................................... 18
NMEA 0180 Interface .......................................................................................... 18
M500 Reference
M500 Maintenance.................................................................................................... 19
Cleaning the JCU II ............................................................................................. 19
Cleaning the Camera Optics ............................................................................... 19
Cleaning the Camera Body ................................................................................. 19
Specifications ............................................................................................................ 20
External Standards .................................................................................................... 21
Acronyms .................................................................................................................. 22
Contents
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Contents
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IP Interface and PC Operations
M500 Web Browser Interface.................................................................................... 23
View Camera and JCU II IP Address .................................................................. 24
Camera Web Server Login Accounts .................................................................. 24
Log in to the Camera Web Server ....................................................................... 24
Setup Menu ......................................................................................................... 28
Maintenance Menus ............................................................................................ 33
Changing Video Outputs ..................................................................................... 37
Geo-Referencing of the Sensors ......................................................................... 39
Software Update.................................................................................................. 40
Accessing the JCU II Web Interface.................................................................... 40
Enabling Universal Plug and Play (UPnP) ................................................................ 41
UPnP Overview ................................................................................................... 41
Enabling the UPnP User Interface....................................................................... 41
Mechanical ICD Reference
M500 Top Down Riser Installation Template ............................................................. 47
M500 Interface Control Document ............................................................................... 52
Joystick Control Unit Interface Control Document........................................................ 53
Maritime/Tracker Joystick Control Unit Interface Control Document............................ 54
M500 Riser Installation Document ............................................................................... 55
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1Installing the M500
Ge n e r a l I n f o r m a t i o n
This manual describes the installation of the M500 system. If you need help or have additional
questions, please call to speak with our support experts; refer to contact information listed on the
back cover of this manual.
The multi-sensor M500 is a stabilized maritime thermal and high definition (HD) visible-light
camera system for use on most types of vessels. The mid-wave infrared (MWIR) thermal camera
with 14X optical zoom provides excellent nighttime visibility and situational awareness, without any
form of natural or artificial illumination. The HD visible-light camera with 30X optical zoom provides
daytime viewing.
Standard Features
• Pan/Tilt provides continuous 360° pan and +/- 90° tilt.
• Active gyro-stabilization provides steady, long-range viewing.
• Video tracking locks on and follows objects as long as they are in view.
• High intensity LED spotlight
M500 Pan/Tilt Camera System
LED spotlight
Thermal camera
HD visible-light
camera
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General Information
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The M500 should be installed by a qualified marine electronics technician;
incorrect installation could void the warranty.
This manual includes information about the following topics:
• Installation overview and planning
• Mounting the camera and installing the Joystick Control
Unit (JCU II)
• Connecting the electronics
• Configuration and Communication using a PC
• Maintaining the camera
• Parts list and other reference information
Additional Installation Components
Contact FLIR Systems, Inc. for more information regarding available accessories including
additional JCU IIs, PoE equipment, video distribution amplifiers, Serial to Ethernet servers, NMEA
Multiplexers, etc.
Additional References
Your M500 camera comes with a complete documentation set available from the FLIR Systems,
Inc. Web site. All documents are in PDF format and can be viewed with Adobe Acrobat Reader:
•M500 Operator’s Manual (FLIR Doc. # 432-0012-01-10) contains information about how to
configure and operate the camera.
• M500 Quick Start Guide (FLIR Doc. # 432-0012-01-11) is a card used as a reference for the
functions executed by the various JCU II buttons.
• M500 ICD (FLIR Doc. # 432-0012-05-41) is an Interface Description Document providing
detailed installation information.
For safety, and to achieve the highest levels of performance from the M500 system, always follow
the warnings and cautions in this manual when handling and operating the M500 camera system.
Warning notices are used to emphasize conditions that could cause personal injury or death
existing with this equipment, or that may be associated with its use.
Caution notices are used where equipment might be damaged if care is not taken or an operation
might have an unexpected outcome.
Notes call attention to information significant to understanding and operating the equipment.
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Warnings and Cautions
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Warnings and Cautions
Warning: Do not use the M500 imaging system as the primary navigation system. Use it in
conjunction with other navigation aids and a primary manual navigation system.
Warning: Ensure power is removed before accessing power wires during installation or removal of
system components. DO NOT HOT SWAP components (such as the JCU II). Damage to
equipment or injury to personnel may result.
Warning: The M500 system is not designed to operate in an enclosed environment in the
presence of flammable gases. Failure to follow this warning may result in explosion or fire.
Warning: Use of insufficient wire gauge can result in fire.
Warning: The M500 camera body is a remotely and automatically controlled device. Ensure
camera motion has been disabled before cleaning surfaces that can cause pinch hazards.
Caution: Do not open the M500 camera unit for any reason. Disassembly of the camera (including
removal of the cover) can cause permanent damage and will void the warranty.
Caution: Be careful not to leave fingerprints on the M500 camera optics.
Caution: The M500 requires a power supply of 12 Vdc to 24 Vdc nominal, 5.5 A maximum @ 24
Vdc, 11 A maximum @ 12 Vdc. Absolute voltage range: 12 Vdc to 32 Vdc. Operating the camera
outside of the specified input voltage range or the specified operating temperature range can
cause permanent damage.
Caution: During installation, ensure the cables exiting the camera are not in contact with sharp
edges, do not bend at sharp angles, and are not pinched between the bottom of the camera and
the mounting surface. Do not pull on the cables with excessive force.
Operating temperature range –20 °C to +55 °C (–4 °F to +131 °F) per IEC 60945
Storage temperature range –50 °C to +80 °C (–58 °F to +176 °F)
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Installation Overview
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Installation Overview
The M500 includes these standard components:
The standard cable set shipped with the M500 system is shown below in Figure 1-1. See “M500
Interface Control Document” on page 52 for the location of cable connections on the bottom of the
M500 camera.
Contact FLIR Systems, Inc. for information on additional cables, shown in Table 1.1, which may be
purchased.
308-0263-01-00 - Power cable - right angle, 12 AWG, 1 m
308-0261-01-00 - Ethernet cable - right angle to RJ45, 1 m
4115028 - RJ45 waterproof enclosure coupler
308-0265-01-00 - AV and serial cable - right angle, 1 m
M500 Pan/Tilt Camera
432-0012-05-00
Joystick Control Unit
PN 500-0398-10
5-port PoE+ Ethernet Switch
PN 4141042
NMEA and Factory test
F-type connector
serial interface
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Installation Overview
432-0012-01-12 Version 110 9
308-0267-00 - HD-SDI cable, 1 m
4142057 - HD-SDI isolation transformer
Figure 1-1: Standard Cable Set
TABLE 1.1 Additional Cables Available from FLIR
Part Number Description
308-0260-01-00 Cable - Ethernet to RJ45, 1 m
308-0262-01-00 Power Cable - 12 AWG, 1 m
308-0264-01-00 Cable - AV and serial, 1 m
4141864 Cable - HD/SDI, 100 ft
308-0251-30-00 Cable - Ethernet to RJ45, 100 ft, LSZH
308-0252-30-00 Cable - Ethernet, RA to RJ45, 100 ft, LSZH
308-0253-30-00 Cable - Power, 12 AWG, 100 ft, LSZH
308-0254-30-00 Cable - Power, right angle, 12 AWG, 100 ft, LSZH
308-0255-30-00 Cable - AV and serial, 100 ft, LSZH
308-0256-30-00 Cable - AV and serial right angle, 100 ft, LSZH
BNC connectors (2)
HD-SDI Isolation Transformer
BNC connectors (2)
refer to the latest released ICD
for installation requirements
to display
Input from camera
M6x1 16 mm SHCS (6)
41411973 - Top down riser
Washer M6 (6)
Riser gasket
Vinyl transfer
FLIR logos
Figure 1-2: Top down riser kit
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Installation Overview
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You will need to supply the following items depending on the planned installation:
• For Top Down Riser—Six (6) M8 stainless steel bolts and washers to secure the top down riser
after the camera is attached—bolt length depends on mounting platform thickness.
Recommended:
M8 socket head cap screws, or
5/16” - 18 socket head cap screws, or
5/16” - 18 hex head sheet metal screws type 316 stainless steel
Apply thread locker (Loctite 262 or equivalent)
• One or more multi-function displays (MFD) or other analog or digital video display devices
• Coaxial RG6 video cable to customer-supplied analog video monitors
• Coaxial RG6 video cable to customer-supplied HD-SDI digital video monitors
• Ethernet cables to connect the M500 and the JCU II to the PoE Ethernet switch,
8-conductor T568B
• Ethernet cables to connect to the ship’s Ethernet port,
8-conductor T568B
• Miscellaneous electrical hardware, connectors, and tools
General Location Considerations
Warning: The M500 system is not designed to operate in an enclosed environment in the
presence of flammable gases. Failure to follow this warning may result in explosion or fire.
First determine a good location for mounting the M500 system body and the JCU II. The system
has four cable connections:
• Power
• Ethernet connection to PoE switch for the JCU II; the switch requires an Ethernet connection to
the JCU II and optionally to other JCU II controllers or to a shipboard network.
• HD-SDI digital video
• Composite analog video and serial data (NMEA and factory test)
More than one JCU II can be installed to control the camera and more than one display can be
used to view the video. Also, a single JCU II can be used to control more than one camera. Most
often, the JCU II and video monitor are mounted close together, as a pair, so the video can be
viewed when the camera position (pan, tilt, zoom) is changed with the JCU II.
When determining the component locations, consider how the system may be expanded in the
future. For example, adding an additional monitor, or perhaps a JCU II and monitor pair.
Consider the following points when determining the camera location:
• Mount the M500 camera body as high as practical, but without interfering with any radar,
navigational, or communications electronics.
• To minimize interference with video signals, the camera body must be mounted
a minimum of 1 meter away from any radio frequency antenna.
• Minimize the degree to which vessel structures block the camera’s 360° view. The camera’s
continuous-pan design lets it rotate and point in all directions.
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System Installation
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• It is a good practice to test the unit at the planned installation location with typical vessel
electronics active prior to mounting the camera.
• Mount the camera as close to the vessel’s center line as possible so you will have a
symmetrical view of on-coming traffic, obstacles, and other navigational hazards.
• The M500 camera has a “forward” direction adjustment which has been set at
the factory. This is the direction directly toward the front of the vessel. Icons on
the video show the direction the camera is facing in relation to an outline of a
ship. Refer to the latest Interface Description Document for details. After
installation, the forward direction of the camera must be verified and adjusted if
required. Refer to M500 Operator’s Manual (FLIR Doc. # 432-0012-00-10).
Note: When the camera is mounted upside down (ball down), the camera base must be rotated
backwards, to point toward the stern of the vessel.
• An appropriate camera mount suited for the camera mass and potential vibration and
mechanical shock is important for proper camera functioning. The camera is tested to hold
position for mechanical shock up to 9 G transverse and 15 G vertical. Improper mounts that are
loose and/or resonate can magnify vessel impacts causing the camera to be unable to maintain
pointing direction.
• When selecting a mounting location for the M500 system, consider cable lengths and cable
routing. Ensure the cables are long enough, given the proposed mounting locations and cable
routing requirements, and route the cables before you install the components.
• Use power cables that have sufficient dimensions to ensure safety and video and
communication cables that have sufficient dimensions to ensure adequate signal strength.
• To ensure a proper seal between the camera unit and the vessel, an O-ring should be installed
in the camera base. The O-ring will seal properly with a surface that is flat to within 1.5 mm
(0.06 in) over the diameter of the base of the camera. If it is necessary to install on a surface
that does not meet this criteria, a marine-grade sealant (3M 4200 or equivalent) must be used
rather than the O-ring.
• A final location consideration is the relation between the camera and other navigation devices.
If relying on a magnetic compass for navigation and direction, establish a “compass safe
distance” for any object placed in its vicinity, especially any electronic equipment. The magnetic
compass safe distance for the camera is 40 cm (15.7 in).
System Installation
In most installations, the M500 is mounted upright on top of a mounting surface, with the pan/tilt
base below the camera; this is known as the ball up orientation. Optionally, the unit can be hung
upside down or ball down. Once the mounting location has been selected, verify that both sides of
the mounting surface are accessible. The camera mounting surface must be at least as large as
the footprint of the camera itself to ensure an adequate seal with the O-ring.
Use a thread-locking compound such as Loctite 262 or equivalent with all metal-to-metal threaded
connections.
Caution: Use all six mounting holes to secure the camera rigidly.
As an alternative to a mounting O-ring, you can use a marine-grade sealant such as 3M 4200 or
the equivalent.
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System Installation
432-0012-01-12 Version 110 12
Mounting Upright
The cable connectors terminating the pigtail cables on the camera are waterproof, vibration
tolerant, twist pin connectors designed for the marine environment. Appropriate sealing steps are
needed when making connections to on-board systems.
Caution: If you print the template from the PDF file, ensure that it is printed to the correct scale by
checking the dimensions prior to cutting any holes.
Using the template as a guide, mark the location of the holes for mounting the camera
Once the holes are drilled in the mounting surface, thread the power supply, video, and Ethernet
cables from the camera through the center hole, and then place the camera on the mounting
surface so the mounting bolts extend through the drilled holes. Secure and seal the camera body
to the mounting surface.
Mounting Upside Down
When a camera is going to be mounted upside down (ball down), a menu setting is used to
configure the system for ball down operation. Set the camera orientation after the camera is
installed. Refer to the M500 Operator’s Manual.
Installing the Joystick Control Unit (JCU II)
Mount the JCU II in an area that is close to the monitor being
used to display the M500 video output. Make sure the area you
choose leaves enough room for the cable under the JCU II. The
magnetic compass safe distance from the JCU II is 55 cm (21.7
in).
The JCU II can be mounted to the dash in any orientation, using
four captive mounting screws that hold panel mounting clamps.
When the mounting screws are tightened, the panel mounting
clamps rotate and extend away from the JCU II at a right angle,
and come into contact with the mounting surface. The JCU II
can be mounted to dash thicknesses ranging from 0.16 cm to
4.45 cm (0.063 in to 1.750 in). A trim bezel snaps on top of the
JCU II to cover the mounting screws.
The JCU II is a Power over Ethernet (PoE) device and can be
connected to either the supplied PoE Ethernet Switch or a
customer supplied PoE injector.
To ensure a proper seal around the JCU II, the supplied gasket must be applied to the JCU II and
the cutout opening for the JCU II should precisely match the template. If the cutout opening is too
large, the gasket around the JCU II may not cover the opening adequately.
The cable gland seal is designed for use with double-shielded category 5 Ethernet cable. To
ensure a good seal and to maintain compliance with EMI ratings, a double-shielded cable is
required.
Caution: If you print the template from the PDF file, ensure that it was printed to the correct scale
by checking the dimensions prior to cutting any holes.
Joystick Control Unit
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System Installation
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Standard JCU II Mounting Instructions
1. Using the JCU II template supplied as a guide, mark the
location of the rectangular opening that will allow the JCU II
to be recessed in the vessel’s control console. Ensure the
corners are marked precisely and cut square.
2. Apply the adhesive side of the rubber gasket to the back of
the JCU II on the surface that faces the mounting platform.
The JCU II comes with 4 panel mounting clamps that can be
reversed when the thickness of the panel material is less
than 7.9 mm (5/16 or 0.31 in); see instructions below.
Ensure the mounting clamps are rotated inward and are
recessed so the entire JCU II fits into the hole
3. Remove boots from both ends of the Ethernet cable, as it
may interfere with the coupling gland. The boot may cause
the RJ45 connector tab to depress, which can lead to
intermittent connections.
4. Loosen or remove the cable gland nut on the JCU II, and insert the Ethernet cable RJ45
connector through the gland nut. Once the Ethernet cable is connected to the JCU II, replace
the gland nut and turn the nut 1/4 turn beyond hand tight.
5. Insert the JCU II into the hole and secure with the 4 corner screws. Rotate each screw one full
turn and ensure the mounting clamps are rotated outward from the JCU II housing. Tighten the
screws to draw the mounting clamps up against the mounting surface and then tighten another
quarter or half turn. Do not over tighten the screws.
Mounting the JCU II to a Thin Panel
As shipped from the factory, the JCU II can be mounted to
dash thicknesses ranging from 7.9 mm to 44.5 mm (0.31 in to
1.75 in). The clamps are set with the small foot on each clamp
facing away from the panel, as shown.
If you intend to mount the JCU II to a panel of 7.9 mm (0.31
in) thickness or less, remove the clamps from the mounting
screws, turn them around and thread them back onto each of
the four screws. The foot on each clamp now faces the panel
and allows the clamp to contact thinner panel surfaces while
still allowing for proper compression of the JCU II mounting
gasket to form a watertight seal.
Mounting the JCU II Key Pad Front Cover
Note: The JCU II is shipped without the front cover installed.
The face of the JCU II has an adhesive layer, covered by a
removable film, to secure the front cover after the JCU II is installed in its final location.
Joystick Control Unit - Back
Panel thickness
up to 44.5 mm
Foot
Panel thickness
less than 7.9 mm
Foot
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Electrical Connections
432-0012-01-12 Version 110 14
1. Pull up the tab to remove the adhesive
protection film and expose the adhesive
layer.
2. Install the key pad front cover over the
joystick ensuring that the joystick boot
is not caught between the cover and the
JCU II.
3. Position the cover starting with the
bottom corners and then press into the
adhesive on all edges. The cover
should snap into place flush with the
JCU II bezel.
Electrical Connections
Watertight connectors/enclosures should be used on each of the electrical connections. Table 1.2
describes the connections for the cables attached to the camera.
Warning: Ensure power is removed before accessing power wires during installation or removal of
system components. Damage to equipment or injury to personnel may result.
Caution: During installation, ensure the cables exiting the bottom of the camera are not in contact
with sharp edges, do not bend at sharp angles, and are not pinched between the bottom of the
camera and the mounting surface. Do not pull on the cables with excessive force.
Caution: It is recommended that any built-up triboelectric charge on the Ethernet cable should be
discharged before connecting it to the JCU II and camera. This can be accomplished simply by
pressing an ungloved finger across the Ethernet RJ45 connector of the cable for a few seconds.
TABLE 1.2 Connections Quick Reference
Cable Label Connectors Comment
Power Red Nominal 24 Vdc
Absolute range 12 Vdc to 32 Vdc
2.5 A typical, 5.5 A max maximum @ 24 Vdc;
5 A typical, 11 A max maximum @ 12 Vdc
Black Vdc return
Drain Chassis ground
HD/SDI BNC style Coax Digital video with isolation
Analog Video and
serial cable
F-type style Coax and pigtail
for serial (NMEA/factory test)
Analog video
Ethernet RJ45 Use shielded Ethernet cable for connection to
PoE switch providing power to JCU II and
optional connection to shipboard network.
Key Pad Front Cover
Pull tab to
expose adhesive
Ensure boot
is clear of cover
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Electrical Connections
432-0012-01-12 Version 110 15
Connecting Power
The camera itself does not have an on/off switch. Generally the camera will be connected to a
circuit breaker and the circuit breaker will be used to apply or remove power to the camera. When
power is supplied, the camera will be in one of three modes: Booting Up, Standby, Parked, or
Powered On. The M500 Operator’s Manual has detailed information about powering and operating
the camera.
Installation of a circuit breaker (or fuse) in line with the power connection is required to protect the
power wiring and camera from power surge or short circuit.
The installer must use power cable wires that are sufficient size gauge or diameter for the supply
voltage and total load (camera and length of cable run), to ensure proper supply voltage at the
camera and adequate current carrying capacity.
Warning: Use of insufficient wire gauge can result in fire. Wire gauge depends on supply voltage
shown. For lower supply voltages, lower gauge wire must be used.
Proper Grounding
Caution: Ensure the camera is properly grounded. Following best grounding practices, the
camera chassis ground should use the lowest resistance path possible.
Failure to provide this connection may result in electrical interference between camera and other
shipboard electronic systems. Furthermore, it is recommended that a bonded grounding scheme
is used with a common ground between the chassis ground and electrical return, with the
connection made as close as possible to the negative terminal of the battery.
Video Connections
Video cables of various lengths with different connectors at one end are available from FLIR. The
video cable used should be rated as RG6 to ensure an adequate quality video signal. For cable
runs in excess of 100 ft, a video amplifier should be used.
Ethernet Connections
The Ethernet cable from the camera can be connected to another Ethernet cable with an RJ45
waterproof enclosure connector (FLIR PN 4115028). The Ethernet network cable should be
8-conductor T568B, Ethernet, double-shielded for EMI considerations.
TABLE 1.3 Fuse Recommendation
Model Fuse
M500 12 amp, slow blow at lowest voltage range (12 Vdc)
TABLE 1 4. Typical Power Cable Wire Gauge
Length in Meters
(Feet)
Wire Gauge (AWG)
for 12V Supply
Wire Gauge (AWG)
for 24V Supply
8 (25) 16 18
16 (50) 14 18
24 (75) 12 16
32 (100) 10 16
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432-0012-01-12 Version 110 16
2Installation Examples
This chapter describes several typical installations using standard and optional accessories.
Basic Standard Installation
The JCU II selects which video output to view (IR or visible) on the monitor and to control the
camera configuration using the OSD menus. If two JCU II are used (see Figure 2-2), typically, they
are installed in different locations aboard the vessel, each with a monitor. They both can be
switched on and enabled at the same time. The video to the monitor can be either the HD-SDI
video signal or the composite analog video signal to match the customer supplied monitor. NMEA/
serial data connections and digital IP video connections are not shown below.
Video Streams
The M500 system provides five configurable video outputs.
Two video streams are provided on separate connectors:
• one analog composite video
• one HD-SDI digital video
Both video streams are configurable using the camera Web Server to show video from the
active camera, the secondary camera, or to always show video from one or the other.
Three digital video streams are provided over the Ethernet connector:
• VIDEO_0 always shows the DLTV visible stream (HD res)
• VIDEO_2 always shows the IR stream (HD res)
• VIDEO_4 always shows Live View (low res) video on the camera Web Server page
configurable to show the active camera, the secondary camera, or to always show video
from one or the other.
Dashed lines represent
connection to power
Ethernet Video signal
JCU II
Customer supplied monitor
PoE switch
Figure 2-1: Basic Single-Station System
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Digital Video and PC Interface
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Digital Video and PC Interface
A computer (PC) on the network can control and configure the camera using a web browser (refer
to “IP Interface and PC Operations” on page 23). Additionally, both IR and DLTV digital video
streams are available on the Ethernet connection to a shipboard network for use by a video
management system (VMS) or a network video recorder (for example, FLIR DNR400 Series) to
record video streams and provide other features such as video storage and backup. Refer to the
documentation for the VMS or video recorder for operation and setup details.
FLIR DNR400-Series Connection
1. Open a web browser and enter the camera IP address to log in with the admin user name.
2. Ensure that the VMS Remote INTERFACE 1 driver (ONVIF v2.0) is enabled. Refer to
“Maintenance->Sensor->Communications->VMS Remote” on page 35.
3. Connect the camera Ethernet to the switch, as shown in Figure 2-2.
4. Connect the video recorder on the same Ethernet network.
The DNR400 video recorder must be connected to the Internet to utilize services.
5. Follow the instructions in the VMS or video recorder documentation to discover the camera.
Digital Video/Control
Ethernet
Dashed lines represent
connection to power
PC
Analog Video
HD-SDI Video
JCU II
Customer supplied monitor
Customer supplied monitor
PoE Switch
Customer supplied
Isolation
transformer
1 m or less
Network Video Recorder
Figure 2-2: System with Video Recorder
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Installation of other Shipboard Systems
432-0012-01-12 Version 110 18
Installation of other Shipboard Systems
NMEA 0180 Interface
Serial NMEA 0183 interface devices (radar interface for example) can be connected via a Serial
port into the M500 system. The NMEA serial interface is included as pigtail leads on the composite
analog video/serial cable.
Dashed lines represent
connection to power
Analog Video
Customer supplied monitor
NMEA serial inteface
Customer supplied
Ethernet
JCU II
PoE switch
Figure 2-3: Shipboard System
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432-0012-01-12 Version 110 19
3M500 Reference
M500 Maintenance
The M500 components are designed for years of rugged, trouble-free use.
Cleaning the JCU II
To clean the JCU II, use a soft cloth and clean water. Mild household cleaner such as Windex can
also be used to remove tougher stains or spots. Do not use alcohol based cleaners or any type of
solvents as this may discolor or damage the unit.
Cleaning the Camera Optics
Warning: The M500 camera body is a remotely and automatically controlled device. Ensure
camera motion has been disabled before cleaning surfaces that can cause pinch hazards.
Great care should be used with your camera's optics. They are delicate and can be damaged by
improper cleaning. The M500 thermal camera lenses are designed for the harsh outdoor
environment and have a coating for durability and anti-reflection, but may require cleaning
occasionally. FLIR Systems, Inc. suggests that you clean the lens when image quality degradation
is noticed or excessive contaminant build-up is seen on the lens.
Rinse the camera housing and optics with low pressure fresh water to remove any salt deposits
and to keep it clean. If the front window of the camera gets water spots, wipe it with a clean soft
cotton cloth dampened with fresh water. If the window requires further cleaning, use a soft moist
cotton-based cloth with Isopropyl alcohol or dish soap.
Do not use abrasive materials, such as paper or scrub brushes as this will possibly damage the
lens by scratching it. Only wipe the lens clean when you can visually see contamination on the
surface.
Cleaning the Camera Body
Warning: The M500 camera body is a remotely and automatically controlled device. Ensure
camera motion has been disabled before cleaning surfaces that can cause pinch hazards.
Caution: The M500 is sealed at the factory against liquid water, suspended particulates, and other
contaminants. It is important that you not open the camera for any reason, as it will compromise
this seal and possibly damage the unit. Opening the M500 camera will void the manufacturer’s
warranty.
Do not pressure wash the camera, especially around the FLIR logos, as that could force water
through the camera seals. Clean the interface between the yoke and base often to prevent
accumulation of debris or salt deposits.
If you have a problem with your thermal camera, do not attempt to repair it yourself. The M500
camera is a sealed unit and can not be opened or serviced in the field. Consult your installation
dealer or FLIR Systems, Inc. for repair information.
August 2020

Specifications
432-0012-01-12 Version 110 20
Specifications
Table 3.1 lists details about physical characteristics, power usage, and environmental features of
your M500 camera.
TABLE 3.1 Specifications
Thermal Imaging
Specifications M500
Array Format 640 × 480 (NTSC), 640 x 512 (PAL)
Detector Type Cooled MWIR
Spectral Range 3 µm to 5 µm
Thermal Sensitivity <30 mK @ 25 °C
Effective Resolution 307,200 (NTSC), 327,680 (PAL)
Field Of View WFOV: 28° x 22.4° (PAL) 28° x 21° (NTSC)
NFOV: 2° x 1.6° (PAL) 2° x 1.5° (NTSC)
Optical zoom Continuous to 14x
E-Zoom Continuous E-Zoom to 8x
Image Frequency 25 Hz / 30 Hz video, PAL/NTSC—refer to “Changing
Video Outputs” on page 37.
Daylight Imaging Specifications
Detector Type Long range color daylight and low light viewing
Resolution High Definition up to 1080/30p
Minimum Illumination >0.5 lux at 50 IRE / .05 Lux in ICR Mode (B/W)
Zoom 30X Optical Zoom
Focal Length 129 mm to 4.3 mm
Field of View 64° to 2.3° Optical HFOV / 0.2 NFOV e-zoom
Spotlight Specifications
Type LED
Lumens 580
Beam 5° Divergence Angle
Physical Characteristics
Camera Size 32.4 cm (12.75 in) diameter by 46 cm (18.1 in) tall
Camera Weight 12.25 kg (27 lb), depending on the camera model
Joystick Size 9.1 X 14.2 X 8.13 cm (3.6 X 5.6 X 3.2 in)
7.4 cm (3 in) above platform including joystick
Joystick Weight 0.45 kg (1 lb)
Power
Camera Input Power 24 Vdc, 2.5 A typical, 5.5 A max
12 Vdc, 5 A typical, 11 A max
Absolute range 12 Vdc to 32 Vdc
JCU II Input Power Power over Ethernet (PoE) per IEEE 802.3af
Consumption 50 W Nominal, 132 W maximum
August 2020