FLOJET N5000 User manual

Model N5000
CO2Operated Bag-in-Box Pump
Model N5000
CO2Operated Bag-in-Box Pump
OUT IN
PRODUCT
IN
OUTGAS
TO VENT CO2
DISCHARGE
INSTALLHOSE
TO GAS OUT
20 ICON, FOOTHILL RANCH,CA
CO2 OR DRY COMPRESSED AIR OPERATED
MODEL : N5000-130
OPERATING PRESSURE 20 TO 80 PSI
6 3/16
(157) 2 7/16 (157)
2 1/4
(57)
2 11/16
(57)
5 13/16
(57)
2
(51)
Automatic
Shutoff Valve
Product
Out
Gas
Out
Gas
In Product In
INSTALLATION
MOUNTING
Pump should be located within 10 ft. (3.0 m) of bag-in-
box and must be mounted with ports facing down. May
be mounted above or below bag. Fasten mounting
brackets securely to rack or mounting board. The pump
is sanitized at factory and needs no further sanitizing
before connection to the product supply.
HOSE CONNECTIONS
Product “IN”, use 3/8” (7.9 mm) I.D. x 1/8” (3.1 mm) wall
vinyl or Tygon hose, food grade or equivalent. Secure
with OETIKER 17.0 706R clamp or worm gear clamp
with 360° uniform clamping band. Avoid sharp bends
that could restrict flow or cause hose to collapse under
vacuum. Connect to bag-in-box connector (or transfer
valve if used) and clamp both ends.
Product “OUT”, use reinforced 1/2” (12.7 mm), 3/8” (9.5
mm) or 1/4” (6.3 mm) I.D. hose for discharge. Connect to
product “OUT” port and dispensing head product
(syrup) connection and clamp both ends securely.
Gas “IN”, make sure CO2regulator is set at zero. Use
reinforced 1/4” (6.3 mm) hose, connect gas “IN” to gas
supply fitting on regulator. If pumps are installed in an
enclosed area such as a basement, it is recommended
to connect a hose to the gas discharge port and vent
CO2to atmosphere.
OPERATION
To start operation, regulate gas pressure to desired
setting. For most installations, 65 PSI (4.5 BAR) will be
adequate. Open dispensing valve to purge air from
system. Pump will now operate automatically by starting
and stopping on demand, as beverages are served and
maintaining constant pressure at the dispensing valve.
Product flow and pressure can be adjusted by
increasing or decreasing gas pressure to accommodate
varying product viscosities, length of lines or other
installation conditions. CAUTION: Do not exceed 80
PSI (5.6 BAR) gas pressure.
The Flojet Model N5000 has an auto shutoff valve which
stops the pump by shutting off the gas supply when the
bag is empty and high vacuum builds up in the inlet line.
The control will automatically restart the pump when a
new bag is connected and vacuum in the inlet line has
returned to normal.
DIMENSIONS Inches (mm)
PRODUCT DATA
Pump Design ........Positive Displacement, Double Diaphragm
Power Source ......................................CO2Gas, Nitrogen or
Compressed Filtered Air
Materials of Construction (wetted parts) ........Celcon M90,
Santoprene ®, EPDM, 302 or 304 Stainless Steel Spring
Temperature Limits ..........................34° - 120°F (1.1°- 49°C)
Weight ........................................................1.22 lbs. (0.55 kg.)
Dimensions ........................5-3/8” H x 6-7/32” W x 2-7/16” D
(135.7 mm x 157.9 mm x 61.9 mm)
Displacement ................................................2.5 oz. per cycle
Self Priming ............................................Up to 10 ft. (3.05 m)
Operating Pressure ..............................20 psi (1.4 bar) min. /
80 psi (5.5 bar) max.
Liquid Inlet Pressure ............................10 psi (0.7 bar) max.
Flow Rate ........................4.0 oz. (118.3 ml)/sec. - Open Flow
Approvals ................................................NSF listed, SK & CE
Auto Shutoff Valve....
Automatically shuts off pump when product
supply is depleted and restarts when connected to new supply.
AVAILABLE PORT FITTINGS
Gas Inlet:
• 1/4” (6.3mm) Barb, plastic, straight
• 1/4” (6.3mm) Barb, brass w/CO2shut-off - straight,
tee or elbow.
• John Guest for 1/4” O.D. tubing, plastic or brass
w/CO2shut-off
Gas Outlet:
• 1/4” (6.3mm) Barb, plastic, straight
Product Inlet & Outlet:
• 1/4” (6.3mm) Barb, stainless steel, straight or elbow
• 3/8” (9.5mm) Barb, plastic, straight
• 3/8” (9.5mm) Barb, stainless steel, straight or elbow
• 1/2” (12.7mm) Barb, stainless steel, straight
• John Guest for 1/4” or 3/8” O.D. tubing, plastic

© Copyright 2001, ITT Industries Printed in U.S.A. All Rights Reserved Form: 81000-342 11/01
P/N 1521-000 P/N 1520-000
P/N 20607-100 P/N 20608-100
CO2Supply
Flojet Syrup Soldout
Switch No. 2095-502
Flojet Syrup Pump
Model No. N5000-140
Flojet Transfer Valve
Model No.
1500-030
1500-031
P/N 1510-000
P/N 20606-100
Flojet Brass CO2 Shutoff Valve
1/2"
(12.7 mm)
1/4"
(6.3 mm) 1/4" (6.3 mm) 1/4" (6.3 mm)
1/4"
(6.3 mm)
Post Mix
Syrup
Juice
Flojet Stainless Steel Product In Port
3/8"
(9.5 mm)
UNITED KINGDOM
Flojet, Unit 1, Avant Business Centre
Denbigh West Industrial Estate
Milton Keynes, Bucks, England MK1 1DL
Tel: [phone]
Fax: [phone]
U.S.A.
Flojet
20 Icon
Foothill Ranch, CA 92610-3000
Tel: [phone]
Fax: [phone]
The above diagram shows a “typical bag-in-box installation” with a single
bag connection and multiple bag connection with the FLOJET Transfer
Valve assembly.
The FLOJET Part No. 1510-000, or 1520-000, or 1521-000 CO2shutoff
disconnect (options) is recommended to simplify pump servicing. When
the gas “IN” port is removed, the CO2is shut off at the port fitting. This
eliminates the need to shut off the gas supply to other systems in use. Gas
pressure is restored when the port is again plugged into the pump.
The FLOJET Part No. 1500-030, or 1500-031 transfer valve is recom-
mended for automatic unattended changeover from empty to full bag.
FLOJET Part No. 2095-502 automatic syrup sold out switch. Automatically
shuts off electric dispensing valve when syrup is sold out and turns on
“Sold-Out” light.
TROUBLE SHOOTING
1. Pump does not operate when dispensing valve opened.
• No gas pressure or obstruction in gas supply line.
• Obstruction in product discharge line or dispensing valve.
• Empty product bag has activated the automatic shut-off control.
• Bag fitment not fully engaged.
• Faulty Pump.
2. Pump operates but no flow.
• Leak or break in product inlet or discharge line.
• Empty product bag and faulty automatic shutoff.*
• Faulty pump.
3. Pump continues to operate when product is “sold out”
• Leak in suction line or faulty automatic shutoff.*
4. Low pressure at dispensing valve.
• Excessive line restriction due to undersize tubing or fittings.
• Gas pressure set too low.
5. Pump fails to restart automatically after bag replacement
• Bag fitment not fully engaged.
6. Pump fails to stop when dispensing valve is closed.
• Leak in discharge line.
• Empty product bag and faulty automatic shutoff.*
• Faulty pump.
* order FLOJET Part No. 20308-130 Auto Shutoff Valve Replacement Kit
TYPICAL BAG-IN-BOX INSTALLATION
WARRANTY
FLOJET warrants this product to be free of defects in material and/or workman-
ship for a period of five (5) years after purchase by the customer from FLOJET.
During this five (5) year warranty period, FLOJET will at its option, at no charge
to the customer, repair or replace this product if found defective, with a new or
reconditioned product, but not to include costs of removal or installation. No
product will be accepted for return without expressed authorization. All returned
goods must be shipped with transportation charges prepaid. This is only a sum-
mary of our Limited Warranty. For a copy of our complete warranty, please
request Form No. F100-248.
RETURN PROCEDURE
Prior to returning any product to Flojet, call customer service for an authoriza-
tion number. This number must be written on the outside of the shipping pack-
age. Place a note inside the package with an explanation regarding the reason
for return as well as the authorization number. Include your name, address and
phone number.
Optional stainless steel product out barb ports are available. –
3/8” (9.5 mm) Part No. 20325-030, 1/4” (6.3 mm) Part No. 20324-030,
1/2” (12.7 mm) Part No. 20606-100, 1/4” (6.3 mm) elbow Part No. 20607 - 100,
3/8” (9.5 mm) elbow Part No. 20608-100.
IF USED WITH CO2OR N2BE SURE THE AREA IS
WELL VENTILATED
ONLY USE PUMPS WITH SPECIFIED PRODUCTS. DO
NOT PUMP FLAMMABLE LIQUIDS OR USE WHERE
FLAMMABLE VAPORS ARE PRESENT
WARNING