FLOJET N5000 Series Operation manual

1
3 2 1
2
3
123
Area "B"
(Both Sides)
Area "A"
(Both Sides)
Retainer Bar
Assembly
Bumper
Guard
Tie Wrap
C-Clips
Product Out
Lines
CO2 Inlet Line
Manifold
(Quick-Disconnect
Reversible Fittings)
Pump
Bracket
Fig #1
Standard Configuraton
Flojet Model No. 5000-530
Installation Operation & Service Instructions
Flojet N5000 Series
CO2Operated Beverage Pump
Bracket Assembly
A front installation requires the following hardware, four
#8 Phillips pan head self-drilling sheet metal screws to
mount on “Area A”, which in turn is mounted on the
riser/spacer of the bag-in-box rack (see fig. #1 & #6). On
a side installation, the same hardware is used, but the
area affected is “Area B” (see fig. #8). For wall
installation, four anchor bolts are provided. All pumps/
transfer valves are identified left to right as follows: #3,
#2, #1. On a standard three shelf bag-in-box rack, #3
pump services the top shelf, #2 pump services the
middle shelf and #1 pump services the bottom shelf.
This also applies to the transfer valves. For quick
installations, please note all pumps have the CO2inlet
line manifold. Only one CO2line is needed from CO2
source to pump bracket assembly. A 3/8 inch (9.5 mm)
product out (quick-disconnect fitting) stainless steel
barb port is provided with every pump.
Pump bracket assemblies/transfer valve assemblies are
capable of readily accepting installation of Flojet and
Shurflo products. (See fig. #7 for proper removal of
pumps.) Pump bracket assemblies/transfer valve
assemblies adapt to the Red Line bag-in-box rack. (See
fig. #6 for routing of hose and tube hangers.)
All suction line lengths from pump inlet to box connec-
tor must not exceed 10 feet (3 m). Transfer valve is
located between pump and box and now includes 15
feet (4.6 m) of hose for special applications. Pumps must
be above bottom of corresponding box when installed
on bag-in-box rack. When securing bag-in-box rack to
wall, you must allow a nominal one inch (25.4 mm)
clearance between the wall and the rear legs of the rack.
Pump Assemblies With Transfer Valves
Hose length should be no greater that five feet (1.5 mm)
vertical distance between center line of pump and
bottom of box it is pumping from.
Pump Assemblies Without Transfer Valves
Installation on bag-in-box racks must be provided for no
greater than ten feet (3 m) vertical distance between
center line of pump and bottom of box it is pumping
from.
Mounting Hardware For Installation Of Pump &
Transfer Valve Assemblies To Bag-In-Box Rack
1. Quantity of four #8 Phillips pan head self-drilling
sheet metal screws.
2. Minimum of two tube hangers per suction hose to
fasten hose to bag-in-box rack.
3. Quantity of four #8 Phillips pan head self-tapping
screws for use with anchor bolts for wall mounting.
4. Quantity of four anchor wall mounting anchors.
5. All Oetiker clamps must be stainless steel and of
step-less design.
6. Quantity of one plastic tie wrap provided for product
out hose.
OPERATION
Model N5000 Series

To start operation, regulate gas pressure to desired
setting. For most installations, 65 PSI (4.4 bar) will be
adequate. Open dispensing valve to purge air from sys-
tem. Pump will now operate automatically by starting
and stropping on demand, as beverages are served
while maintaining constant pressure at the dispensing
valve. Product flow and pressure can be adjusted by
increasing or decreasing gas pressure to accommodate
varying product viscosities, length of lines or other
installation conditions. Caution: Do not exceed 80 PSI
(5.5 bar) gas pressure or manufacturer’s maximum
recommended pressure. The Flojet Model N5000 has
an automatic vacuum shutoff valve which stops the
pump by shutting off the gas supply to the pump when
the bag is empty and high vacuum builds up in the inlet
syrup line. The control will automatically restart the
pump when a new bag is connected and vacuum in the
inlet syrup line has returned to normal.
OPERATION
Fig #2
Alternate Configuraton
Flojet Model
No. 5000-530
Fig #3
Flojet Model
No. 5000-535
3
3 2 1
2
1
123
3 2 1
123
123
3R
2R
1R
1L
2L
3L
Fig #5
Flojet Model
No. 5000-540
To Engage Clips:
Push in between tabs and
pull up into slot.
To disengage, push
tabs down.
Fig #4
Flojet Model
No. 5000-545
3 2
123
123
3R
2R2L
3L
3
3 2
2
123

STANDARD THREE OR TWO PUMP FRONT MOUNTING INSTRUCTIONS
Fig. #7
Proper Handling Of
Retainer Bar Assembly
Caution! Pull retainer bar assembly from
two positions on either side of pump with your
fingers. Do Not use a screw driver for removal of
the pump to maintain future retainer bar assembly
tension. Note: The CO2manifold would change if a
Shurflo pump is installed.
Fig. #8
Standard installation of a three pump assembly
without a transfer valve on a riser/spacer.
(See front mount)
Front
Mount Side Mount
Note:
Tygon Hose
Center Line Run
N5000-530

© Copyright 2001, ITT Industries Printed in U.S.A. All Rights Reserved Form: 81000-343 11/01
UNITED KINGDOM
Flojet, Unit 1, Avant Business Centre
Denbigh West Industrial Estate
Milton Keynes, Bucks, England MK1 1DL
Tel: [phone]
Fax: [phone]
U.S.A.
Flojet
20 Icon
Foothill Ranch, CA 92610-3000
Tel: [phone]
Fax: [phone]
Standard installation of a three pump / three
transfer valve assembly on a riser/spacer
(See front mount)
Fig. #9
Standard five pump assembly installation
Fig. #10
Front
Mount Side Mount
Note:
Tygon Hose
Center Line Run
N5000-530
Front
Mount Side Mount
Note:
Tygon Hose
Center Line Run
N5000-530
Model N5000 Specifications
Pump Design ................Positive Displacement, Double Diaphragm
Power Source ........CO2Gas, Nitrogen or Compressed Filtered Air
Materials of Construction (wetted parts) ....................Celcon M90,
Santoprene®, EPDM, 302 or 304 Stainless Steel Spring
Temperature Limits ..................................34˚ - 120˚ F (1.1˚ - 49˚ C)
Weight ....................................................................1.22 lbs. (0.55 kg.)
Dimensions ..................................5-3/8" H x 6-7/32" W x 2-7/16" D
(135.7 mm x 157.9 mm x 61.9 mm)
Displacement ..........................................................2.5 oz. per cycle
Self Priming ......................................................Up to 10 ft. (3.05 m)
Operating Pressure ....20 psi (1.4 bar) min. / 80 psi (5.5 bar) max.
Liquid Inlet Pressure ......................................10 psi (0.7 bar) max.
Flow Rate ..................................4.0 oz. (118.3 ml)/sec. - Open Flow
Approvals ..................................................................NSF listed & CE
Vacuum Shutoff ......Automatically shuts off pump at 21" Hg when
product supply is depleted. High altitude versions available for
installation where altitudes exceed 3,000 feet (914 m).
Features
1. Supplies up to two fast flow or four standard flow dis-
pensing valves at remote locations.
2. Fully automatic, operates only when beverage is
being dispensed and maintains constant pressure at
the dispensing valve.
3. Shuts off automatically when bag is empty and
restarts when a full bag is connected.
4. High suction capability empties the bag down to a
minimum residual.
5. Brass tee and elbow CO2shutoff valve quick-discon-
nect allows us to manifold CO2inlet line.
6. All pumps come with a stainless steel 3/8 inch (9.5
mm) product out barb port.
Accessories
Quantity Part No. Description
one 20590-000 Bracket for Pumps
one 20594-000 Bumper Guard
two 20595-000 Tube Hangers
one 1520-000 1/4 Inch (6.3 mm) Brass Tee
CO2Shutoff Valve
one 1521-000 1/4 Inch (6.3 mm) Brass Elbow
CO2Shutoff Valve
one 1500-030A Transfer Valve
IF USED WITH CO2OR N2BE SURE THE AREA IS
WELL VENTILATED
ONLY USE PUMPS WITH SPECIFIED PRODUCTS. DO
NOT PUMP FLAMMABLE LIQUIDS OR USE WHERE
FLAMMABLE VAPORS ARE PRESENT
WARNING
AVAILABLE PORT FITTINGS
Gas Inlet:
• 1/4” (6.3mm) Barb, plastic, straight
• 1/4” (6.3mm) Barb, brass w/CO2shut-off - straight, tee
or elbow.
• John Guest for 1/4” O.D. tubing, plastic or brass
w/CO2shut-off
Gas Outlet:
• 1/4” (6.3mm) Barb, plastic, straight
Product Inlet & Outlet:
• 1/4” (6.3mm) Barb, stainless steel, straight or elbow
• 3/8” (9.5mm) Barb, plastic, straight
• 3/8” (9.5mm) Barb, stainless steel, straight or elbow
• 1/2” (12.7mm) Barb, stainless steel, straight
• John Guest for 1/4” or 3/8” O.D. tubing, plastic