Fritsch ANALYSETTE 18 User manual

HEAVY DUTY ANALYTICAL SIEVE SHAKER
ANALYSETTE 18
Operating instructions
Valid starting with: 18.30x0/00100
Read the instructions prior to performing any task!
Translation of the original operating instructions

Version 08/2014 Index 003
Fritsch GmbH
Milling and Sizing
Industriestraße 8
D - 55743 Idar-Oberstein
Telephone: [phone]
Fax: [phone]
Email: [email protected]
Internet: www.fritsch.de

Software AUTOSIEVE
For automatic evaluation of sieving results
Test the software AUTOSIEVE non-binding and free of charge for 90 days!
Download AUTOSIEVE free of charge now
www.fritsch-international.com/autosieve
Your advantages with AUTOSIEVE:
Automatic evaluation of your sieve analysis
Simple monitoring and documentation of your sieving results
Suitable for all FRITSCH Sieve Shakers: Vibratory Sieve Shaker ANALYSETTE 3
PRO and ANALYSETTE 3 SPARTAN and the Heavy Duty Analytical Sieve Shaker
ANALYSETTE 18
After conducting your sieving– simply connect the laboratory analysis balance, then
weigh the sieves before and after sieving using differential weighing – AUTOSIEVE
will do the rest
Extensive presentation of the results: presentation and printout as cumulative or
frequency distribution and as graphs according to DIN ISO 9276-1
Controlling of the Vibratory Sieve Shaker ANALYSETTE 3 PRO and entry of all
functions such as amplitude, sieving time, intermittent operation and the type of
sieving comfortable via the computer
Monitoring of the sieving via the online-
comparison of the set and actual amplitude
and therefore an auto validation of the
sieving process with the Vibratory Sieve
Shaker ANALYSETTE 3 PRO

Certifications and CE conformity
Fritsch GmbH has been certified by the TÜV-Zertifizierungsgemeinschaft
e.V.
An audit certified that Fritsch GmbH conforms to the requirements of
the DIN EN ISO 9001:2008.
The enclosed Conformity Declaration lists the guidelines the FRITSCH
instrument conforms to, to be able to bear the CE mark.
Certification
CE Conformity
Certifications and CE conformity
- 3 -

Table of contents
1Basic structure............................................................................... 6
2Safety information and use........................................................... 8
2.1 Requirements for the user..................................................... 8
2.2 Scope of application............................................................... 8
2.2.1 Operating principle............................................................. 9
2.3 Obligations of the operator................................................... 9
2.4 Information on hazards and symbols used in this manual.... 9
2.5 Device safety information.................................................... 12
3 Technical data.............................................................................. 14
3.1 Dimensions.......................................................................... 14
3.2 Weight.................................................................................. 14
3.3 Operating noise.................................................................... 14
3.4 Voltage................................................................................. 14
3.5 Frequency............................................................................ 14
3.6 Power rating......................................................................... 14
3.7 Control................................................................................. 14
4 Installation................................................................................... 15
4.1 Transport............................................................................. 15
4.2 Unpacking............................................................................ 15
4.2.1 Scope of delivery............................................................... 16
4.3 Setting up............................................................................. 17
4.4 Mounting the guide rods..................................................... 18
4.5 Ambient conditions.............................................................. 19
4.6 Electrical connection............................................................ 19
5 Using the device........................................................................... 21
5.1 Clamping the sieve stack...................................................... 21
5.1.1 TwinNut clamping system................................................. 21
5.1.2 Clamping........................................................................... 22
5.1.3 Preparing for wet sieving.................................................. 22
5.2 Sieve analysis in accordance with ISO 2591-1...................... 22
5.3 The maximum particle size permitted for test sieves.......... 23
5.4 Recommended bulk volume for test sieves with diameters
of 400 mm............................................................................ 23
5.5 Start-up and operation........................................................ 25
5.5.1 Switching on...................................................................... 25
5.5.2 Time.................................................................................. 25
5.5.3 Interval.............................................................................. 26
5.5.4 Amplitude......................................................................... 26
5.5.5 Start / Stop........................................................................ 26
5.5.6 Continue............................................................................ 26
5.5.7 Store.................................................................................. 26
Table of contents
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5.5.8 Load.................................................................................. 26
5.5.9 Deleting............................................................................. 27
5.6 PC connection...................................................................... 27
6 Cleaning........................................................................................ 28
6.1 Sieves................................................................................... 28
6.2 Device.................................................................................. 28
7 Maintenance................................................................................ 29
8Disposal........................................................................................ 31
9Guarantee terms.......................................................................... 32
10 Exclusion of liability..................................................................... 34
11 Safety logbook............................................................................. 36
12 Index............................................................................................. 38
Table of contents
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1 Basic structure
1 Clamping nut with grips
2 Transparent screen
3 Machine lid
4 Rubber bumper
5 Test sieve stack
6 Guide rod
7 Oscillating solenoid with armature
8 Rubber profile
9 Base
10 Rubber bumper
11 Flat spring
12 Base plate
13 Separate control device
14 Rubber rings
Dry sieving
Basic structure
- 6 -

1 Clamping nut with grips
2 Transparent screen
3 Machine lid
4 Rubber bumper
5 Test sieve stack
6 Guide rod
7 Oscillating solenoid with armature
8 Rubber profile
9 Base
10 Rubber bumper
11 Flat spring
12 Base plate
13 Separate control device
14 Rubber rings
15 Wide spreading spray diffuser with water hose
16 Sieve pan with outlet
Wet sieving
Basic structure
- 7 -

2 Safety information and use
2.1 Requirements for the user
This operating manual is intended for persons assigned with operating
and monitoring the Fritsch ANALYSETTE 18. The operating manual and
especially its safety instructions are to be observed by all persons
working on or with this device. In addition, the applicable rules and regu-
lations for accident prevention at the installation site are to be observed.
Always keep the operating manual at the installation site of the ANALY-
SETTE 18.
People with health problems or under the influence of medication,
drugs, alcohol or exhaustion must not operate this device.
The ANALYSETTE 18 may only be operated by authorised persons and
serviced or repaired by trained specialists. All commissioning, mainte-
nance and repair work may only be carried out by technically qualified
personnel. Qualified personnel are persons who, because of their educa-
tion, experience and training as well as their knowledge of relevant
standards, regulations, accident prevention guidelines and operating
conditions, are authorised by those responsible for the safety of the
machine to carry out the required work and are able to recognize and
avoid possible hazards as defined for skilled workers in IEC 364.
In order to prevent hazards to users, follow the instructions in this
manual.
Malfunctions that impair the safety of persons, the ANALYSETTE 18 or
other material property must be rectified immediately. The following
information serves both the personal safety of operating personnel as
well as the safety of the products described and any devices connected
to them: All maintenance and repair work may only be performed by
technically qualified personnel.
This operating manual is not a complete technical description. Only the
details required for operation and maintaining usability are described.
Fritsch has prepared and reviewed this operating manual with the
greatest care. However, no guarantee is made for its completeness or
accuracy.
Subject to technical modifications.
2.2 Scope of application
The ANALYSETTE 18 is exclusively for sieving granular materials (rocks
and soils, food, glass, ceramics, pellets, fertilisers and seeds) to deter-
mine grain distribution. Any other use or use beyond this scope is consid-
ered unintended use. The manufacturer/supplier excludes all liability for
any damage resulting from such use. The user is responsible for all asso-
ciated risk.
Safety information and use
- 8 -

2.2.1 Operating principle
The ANALYSETTE 18 uses a three-dimensional sieving action for test
sieves up to 450 mm in diameter. It has a self-adjusting amplitude. The
whole system is driven by an electromagnetic drive. The device features
a digital controller. Ten sieving parameter sets can be stored. As
standard, it is delivered with a separate control device, which is
equipped with a waterproof plug connection.
2.3 Obligations of the operator
Before using the ANALYSETTE 18, this manual is to be carefully read and
understood. The use of the ANALYSETTE 18 requires technical knowl-
edge; only commercial use is permitted.
The operating personnel must be familiar with the content of the oper-
ating manual. For this reason, it is very important that these persons
actually receive the present operating manual. Ensure that the operating
manual is always near the device.
The ANALYSETTE 18 may exclusively be used within the scope of applica-
tions set down in this manual and within the framework of guidelines
put forth in this manual. In case of non-compliance or improper use, the
customer assumes full liability for the functional capability of the ANALY-
SETTE 18 and for any damage or injury arising from failure to fulfil this
obligation.
By using the ANALYSETTE 18 the customer agrees with this and recog-
nizes that defects, malfunctions or errors cannot be completely
excluded. To prevent risk of damage to persons or property or of other
direct or indirect damage, resulting from this or other causes, the cus-
tomer must implement sufficient and comprehensive safety measures
for working with the ANALYSETTE 18.
Neither compliance with this manual nor the conditions and methods
used during installation, operation, use and maintenance of the ANALY-
SETTE 18 can be monitored by Fritsch GmbH. Improper execution of the
installation can result in property damage and thus endanger persons.
Therefore, we assume absolutely no responsibility or liability for loss,
damage or costs that result from errors at installation, improper opera-
tion or improper use or improper maintenance or are in any way con-
nected to these.
The applicable accident prevention guidelines must be complied with.
Generally applicable legal and other obligatory regulations regarding
environmental protection must be observed.
2.4 Information on hazards and symbols used in this manual
Safety information in this manual is designated by symbols. Safety infor-
mation is introduced by keywords that express the extent of the hazard.
Safety information
Safety information and use
- 9 -

DANGER!
This symbol and keyword combination points out a directly
hazardous situation that can result in death or serious
injury if not avoided.
WARNING!
This symbol and keyword combination points out a possibly
hazardous situation that can result in death or serious
injury if not avoided.
CAUTION!
This symbol and keyword combination points out a possibly
hazardous situation that can result in slight or minor injury
if not avoided.
NOTICE!
This symbol and keyword combination points out a possibly
hazardous situation that can result in property damage if
not avoided.
ENVIRONMENT!
This symbol and keyword combination points out a possibly
hazardous situation that can result in environmental
damage if not avoided.
To call attention to specific hazards, the following symbols are used in
the safety information:
DANGER!
This symbol and keyword combination points out a directly
hazardous situation due to electrical current. Ignoring infor-
mation with this designation will result in serious or fatal
injury.
Special safety information
Safety information and use
- 10 -

DANGER!
This symbol and keyword combination designates contents
and instructions for proper use of the machine in explosive
areas or with explosive substances. Ignoring information
with this designation will result in serious or fatal injury.
DANGER!
This symbol and keyword combination designates contents
and instructions for proper use of the machine with com-
bustible substances. Ignoring information with this designa-
tion will result in serious or fatal injury.
WARNING!
This symbol and keyword combination points out a directly
hazardous situation due to movable parts. Ignoring infor-
mation with this designation can result in hand injuries.
WARNING!
This symbol and keyword combination points out a directly
hazardous situation due to hot surfaces. Ignoring informa-
tion with this designation can result in serious burn injuries
due to skin contact with hot surfaces.
Safety information can refer to specific, individual procedure instruc-
tions. Such safety information is embedded in the procedure instructions
so that the text can be read without interruption as the procedure is
being carried out. The keywords described above are used.
Example:
1. Loosen screw.
2.
CAUTION!
Risk of entrapment at the lid.
Close the lid carefully.
3. Tighten screw.
Safety information in the procedure
instructions
Safety information and use
- 11 -

This symbol emphasises useful tips and recommendations
as wells as information for efficient operation without mal‐
function.
To emphasise procedure instructions, results, lists, references and other
elements, the following designations are used in this manual:
Designation Explanation
1., 2., 3. ...
Step-by-step procedure instructions
ðResults of steps in the procedure
References to sections in this manual and rele-
vant documentation
Lists without a specific order
[Button] Operating elements (e.g. push button, switch),
display elements (e.g. signal lamps)
‘Display’ Screen elements (e.g. buttons, function key
assignment)
2.5 Device safety information
nOnly use original accessories and original spare parts. Failure to
observe this instruction can compromise the safety of the machine.
nAccident-proof conduct is to be strictly followed during all work.
nComply with all currently applicable national and international acci-
dent prevention guidelines.
CAUTION!
Wear hearing protection!
If a noise level of 85 dB(A) is reached or exceeded, ear pro-
tection should be worn to prevent hearing damage.
Tips and recommendations
Further designations
Please observe!
Safety information and use
- 12 -

WARNING!
The maximum accepted concentration (MAC) levels of the
relevant safety guidelines must be observed; if necessary,
ventilation must be provided or the machine must be oper-
ated under an extractor hood.
DANGER!
Explosion hazard!
– When sieving oxidizable substances, e.g. metals or coal,
there is a risk of spontaneous combustion (dust explo-
sion) if the share of fine particles exceeds a certain per-
centage. When sieving these kinds of substances, spe-
cial safety measures must be taken and the work must
be supervised from a specialist.
– The ANALYSETTE 18 is not explosion protected and is
not designed to sieve explosive materials.
nDo not remove the information signs.
NOTICE!
Immediately replace damaged or illegible information signs.
nUnauthorised alteration of the ANALYSETTE 18 will void Fritsch's
declaration of conformity to European directives and void the guar-
antee.
nOnly use the ANALYSETTE 18 when it is in proper working order, as
intended and in a safety- and hazard-conscious manner adhering to
the operating manual. In particular, immediately rectify any malfunc-
tions that could pose a safety hazard.
nIf, after reading the operating manual, there are still questions or
problems, please do not hesitate to contact our specialised per-
sonnel.
Safety information and use
- 13 -

3 Technical data
3.1 Dimensions
585 x 575 x 1300 mm (depth x width x height)
3.2 Weight
Device without test sieves: 135 kg
Maximum weight of the sieve stack: 42 kg
3.3 Operating noise
The sound emitted by the machine in the workplace was assessed using
comparative noise measurement in accordance with DIN 45635-01 KI1.
The A-rated equivalent continuous sound pressure level is: LpAeq = 73
(dB).
3.4 Voltage
230 volts
110 volts with a transformer
3.5 Frequency
50 hertz
60 hertz
3.6 Power rating
Approx. 1200 VA at full load
3.7 Control
Fully electronic
Technical data
- 14 -

4 Installation
4.1 Transport
The device is packaged in accordance with HPE packaging guidelines,
which are defined by the Bundesverband Holzmittel, Paletten, Exportver-
packungen e.V. (German Federation for Wood Packaging, Pallets and
Export Packaging) and the Verein Deutscher Maschinenbauanstalten
(Association of German Engineering Companies).
The device is delivered on a transport pallet with a wooden cover. We
recommend using a forklift or pallet truck for transporting the packed
device.
DANGER!
Do not step under the transport pallet during transport.
WARNING!
Improper lifting can lead to personal injury or property
damage. The machine is only to be lifted with suitable
equipment and by qualified personnel.
The guarantee excludes all claims for damage due to improper transport.
4.2 Unpacking
CAUTION!
Crushing hazard!
Always lift with 2 persons!
nRemove the screws which attach the lid to the wooden case.
nLift the lid off the transport crate.
nRemove the accessories.
nCompare the contents of the delivery with your order.
Installation
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4.2.1 Scope of delivery
Drive with connection cable
Machine lid with inspection glass
(in the scope of delivery for the
dry version)
Machine lid with inspection glass
and wide spreading spray diffuser
(in the scope of delivery for the
wet version)
1 pair of guide rods with clamping
nuts
1 spanner SW27 DIN 894 WGB to
attach the guide rods
Installation
- 16 -

Separate control device with con-
nection cable, euro-plug and wall
bracket
A 3 m PVC water hose is included
in the scope of delivery for the
wet version
2 ring bolts
4.3 Setting up
DANGER!
Do not step under the transport pallet during transport.
CAUTION!
Use a transport crane to lift the device out of the pack-
aging.
Installation
- 17 -

1. Screw the ring bolts provided in the corresponding bore holes.
2. Then lift the device out of the transport crate with the crane.
3. Place the device indoors, ideally, on a concrete floor. It does not
have to be fastened to the surface.
NOTICE!
Do not use any rubber pads!
NOTICE!
Never operate the device while it is standing on the
transport pallet!
4.4 Mounting the guide rods
The sieve shaker is delivered fully assembled, apart from the
guide rods.
1. Remove the ring bolts.
2. Screw the guide rods (2) into the thread of the vibrating plate (1)
and tighten with the spanner.
Installation
- 18 -