Fritsch PULVERISETTE 1 premium Series User manual

JAW CRUSHER
PULVERISETTE 1 premium line
Operang instrucons
Valid starng with: 01.20XX/0001
Read the instrucons prior to performing any task!
Translaon of the original operang instrucons

Version 02/2019 Index 001
Fritsch GmbH
Milling and Sizing
Industriestrasse 8
D - 55743 Idar-Oberstein
Telephone: [phone]
Fax: [phone]
Email: inf[email protected]
Internet: www.fritsch.de

Cercaons and CE conformity
Fritsch GmbH has been cered by the SGS-TÜV Saar GmbH.
An audit cered that Fritsch GmbH conforms to the requirements of the
DIN EN ISO 9001:2015.
The enclosed Conformity Declaraon lists the guidelines the FRITSCH
instrument conforms to, to be able to bear the CE mark.
Cercaon
CE Conformity
Cercaons and CE conformity
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Table of contents
1Basic structure............................................................................... 6
2 Safety informaon and use........................................................... 8
2.1 Requirements for the user..................................................... 8
2.2 Scope of applicaon............................................................... 9
2.2.1 Operang principle............................................................. 9
2.3 Obligaons of the operator.................................................... 9
2.4 Informaon on hazards and symbols used in this manual... 10
2.5 Device safety informaon.................................................... 12
2.6 Protecve equipment.......................................................... 14
2.7 Hazardous points................................................................. 14
2.8 Electrical safety.................................................................... 14
2.8.1 General informaon.......................................................... 14
2.8.2 Protecon against restart.................................................. 14
3 Technical data.............................................................................. 16
3.1 Dimensions.......................................................................... 16
3.2 Weight.................................................................................. 16
3.3 Operang noise.................................................................... 16
3.4 Voltage, current consumpon, power consumpon........... 16
3.5 Electrical fuses..................................................................... 16
3.6 Material................................................................................ 16
3.7 Final neness....................................................................... 16
3.8 Protecon class.................................................................... 17
4Installaon................................................................................... 18
4.1 Transport.............................................................................. 18
4.2 Unpacking............................................................................ 18
4.3 Seng up............................................................................. 19
4.4 Ambient condions.............................................................. 20
4.5 Aaching the funnel............................................................ 21
4.6 Electrical connecon............................................................ 22
4.6.1 Detecon of the direcon of rotaon............................... 22
5Inial start-up.............................................................................. 23
5.1 Switching on......................................................................... 23
5.2 Funcon check..................................................................... 23
5.3 Switching o........................................................................ 23
6 Using the device........................................................................... 24
6.1 Comminuon of material to be crushed.............................. 24
6.1.1 Seng the gap width........................................................ 24
6.1.2 Adding material................................................................. 24
6.1.3 Dust extracon.................................................................. 25
6.1.4 Final neness.................................................................... 25
Table of contents
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6.1.5 Adjusng the guide plate.................................................. 26
6.2 Selecng the crushing plates and lateral support walls....... 27
6.3 Replacing the crushing plates and support walls................. 28
6.3.1 Assembling the crushing plates........................................ 29
6.3.2 Replacing the crushing plate of the movable crushing
jaw..................................................................................... 31
6.3.3 Checking the gap width..................................................... 33
6.3.4 Aaching the support walls.............................................. 35
7 Accessories................................................................................... 38
7.1 Conversion for use with the dust exhaust system................ 38
7.2 Conversion kit for metal-free pre-crushing.......................... 39
7.2.1 Converng the funnel....................................................... 40
7.2.2 Converng the crushing plates and support walls............ 40
7.2.3 Converng the grinding opening blocks........................... 40
7.3 Crushing and grinding in combinaon with the Disk Mill
PULVERISETTE 13 premium line........................................... 42
8 Cleaning........................................................................................ 43
8.1 Grinding chamber................................................................ 43
9 Maintenance................................................................................ 45
9.1 Crushing plates..................................................................... 45
9.2 V-belt.................................................................................... 45
9.2.1 Replacing the V-belt.......................................................... 46
9.3 Lubricang the bearings...................................................... 47
10 Checklist for troubleshoong...................................................... 48
11 Disposal........................................................................................ 49
12 Guarantee terms.......................................................................... 50
13 Exclusion of liability..................................................................... 52
14 Safety logbook............................................................................. 54
15 Index............................................................................................. 55
Table of contents
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1 Basic structure
In the following operang instrucons, the designaons menoned
below are used together with the corresponding numbers.
1 Funnel
2 Guide pin, xed crushing jaw
3 Guide pin, guide plate
4 Crank, gap adjustment
5 Crank for kinemacs
6 External belt guard
7 Lid
8 Source material container
9 Main switch
Basic structure
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2 Guide pin, xed crushing jaw
3 Guide pin, guide plate
4 Crank, gap adjustment
5 Crank for kinemacs
10 Block, grinding aperture
11 Support wall (both sides)
12 Crushing jaw, movable, compl.
13 Crushing jaw, xed, compl.
14 Pressure plate
15 Crushing jaw, xed
16 Clamping strip
17 Crushing plate, xed
18 Guide plate
19 Crushing jaw, movable
20 Clamping strip
21 Crushing plate, movable
Basic structure
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2 Safety informaon and use
2.1 Requirements for the user
This operang manual is intended for persons assigned with operang
and monitoring the Fritsch PULVERISETTE 1 premium line. The operang
manual and especially its safety instrucons are to be observed by all
persons working on or with this device. In addion, the applicable rules
and regulaons for accident prevenon at the installaon site are to be
observed. Always keep the operang manual at the installaon site of
the PULVERISETTE 1 premium line.
People with health problems or under the inuence of medicaon,
drugs, alcohol or exhauson must not operate this device.
The PULVERISETTE 1 premium line may only be operated by authorised
persons and serviced or repaired by trained specialists. All commis-
sioning, maintenance and repair work may only be carried out by techni-
cally qualied personnel. Qualied personnel are persons who, because
of their educaon, experience and training as well as their knowledge of
relevant standards, regulaons, accident prevenon guidelines and oper-
ang condions, are authorised by those responsible for the safety of the
machine to carry out the required work and are able to recognize and
avoid possible hazards as dened for skilled workers in IEC 364.
In order to prevent hazards to users, follow the instrucons in this
manual.
Malfuncons that impair the safety of persons, the PULVERISETTE 1 pre-
mium line or other material property must be reced immediately. The
following informaon serves both the personal safety of operang per-
sonnel as well as the safety of the products described and any devices
connected to them: All maintenance and repair work may only be per-
formed by technically qualied personnel.
This operang manual is not a complete technical descripon. Only the
details required for operaon and maintaining usability are described.
Fritsch has prepared and reviewed this operang manual with the
greatest care. However, no guarantee is made for its completeness or
accuracy.
Subject to technical modicaons.
Safety informaon and use
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2.2 Scope of applicaon
The PULVERISETTE 1 premium line is a jaw crusher for pre-crushing hard
and brile material samples from the elds of mining and metallurgy,
geology and mineralogy, the chemical, glass and ceramic industry, or
rocks and soils.
The feed size is maximum 95 mm.
The nal neness that can be achieved is between about 15 mm and 0.3
mm, depending on the seng.
The jaw crusher described here is an equipment item for applicaons in
industrial environments.
The device may only be used for this purpose.
2.2.1 Operang principle
The materials are crushed in a crushing chamber, created by two support
walls (11), an adjustable, xed crushing plate (17) and a swinging, mov-
able crushing plate (21). The movable crushing jaw (12) is driven by a
ywheel. Due to its special moon sequence, the material to be crushed
is pulled into the crushing chamber and the crushed material is protected
from geng jammed. This material exits the crushing chamber through
the adjustable discharge gap and is collected in the source material con-
tainer (8).
2.3 Obligaons of the operator
Before using the PULVERISETTE 1 premium line, this manual is to be care-
fully read and understood. The use of the PULVERISETTE 1 premium line
requires technical knowledge; only commercial use is permied.
The operang personnel must be familiar with the content of the oper-
ang manual. For this reason, it is very important that these persons
actually receive the present operang manual. Ensure that the operang
manual is always near the device.
The PULVERISETTE 1 premium line may exclusively be used within the
scope of applicaons set down in this manual and within the framework
of guidelines put forth in this manual. In case of non-compliance or
improper use, the customer assumes full liability for the funconal capa-
bility of the jaw crusher and for any damage or injury arising from failure
to full this obligaon.
By using the PULVERISETTE 1 premium line the customer agrees with this
and recognizes that defects, malfuncons or errors cannot be completely
excluded. To prevent risk of damage to persons or property or of other
direct or indirect damage, resulng from this or other causes, the cus-
tomer must implement sucient and comprehensive safety measures for
working with the PULVERISETTE 1 premium line.
Safety informaon and use
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Neither compliance with this manual nor the condions and methods
used during installaon, operaon, use and maintenance of the PULVERI-
SETTE 1 premium line can be monitored by Fritsch GmbH. Improper exe-
cuon of the installaon can result in property damage and thus
endanger persons. Therefore, we assume absolutely no responsibility or
liability for loss, damage or costs that result from errors at installaon,
improper operaon or improper use or improper maintenance or are in
any way connected to these.
The applicable accident prevenon guidelines must be complied with.
Generally applicable legal and other obligatory regulaons regarding
environmental protecon must be observed.
2.4 Informaon on hazards and symbols used in this manual
Safety informaon in this manual is designated by symbols. Safety infor-
maon is introduced by keywords that express the extent of the hazard.
DANGER!
This symbol and keyword combinaon points out a
directly hazardous situaon that can result in death or
serious injury if not avoided.
WARNING!
This symbol and keyword combinaon points out a pos-
sibly hazardous situaon that can result in death or
serious injury if not avoided.
CAUTION!
This symbol and keyword combinaon points out a pos-
sibly hazardous situaon that can result in slight or
minor injury if not avoided.
NOTICE!
This symbol and keyword combinaon points out a pos-
sibly hazardous situaon that can result in property
damage if not avoided.
To call aenon to specic hazards, the following symbols are used in the
safety informaon:
Safety informaon
Special safety informaon
Safety informaon and use
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