FujiFilm DryPix 7000 User manual

DRYPIX 7000
SERVICE MANUAL
REMOVAL AND ADJUSTMENT (MC)

MC-1
006-259-02
04.01.2003 FM3978 MC-1DRYPIX 7000
Service Manual
CONTROL SHEET
Revision Number Reason Pages AffectedIssue Date
10/15/2002 00 New release (FM3343) All pages
11/10/2002 01 Revised (FM3601) 1, 3-11, 13-17, 20, 22, 23, 26, 27,
33-39, 44, 46-149
04/01/2003 02 Revised (FM3978) 1, 10, 11, 15, 16, 22, 23, 28, 31, 35,
37, 44, 54-57, 60, 75-77, 90-94,
107-109, 118, 120, 135, 141-149

MC-2
006-259-00
10.15.2002 FM3343 MC-2DRYPIX 7000
Service Manual
PRECAUTIONS ON INSPECTIONS, REPLACEMENTS,
AND ADJUSTMENTS
This chapter does not describe parts which require no special note or adjustments in
removal and installation.
For details on the removal of these parts, refer to the Parts List.
Also follow the precautions below when performing inspections, replacements, and
adjustments of parts.
WARNING
To prevent electrical shocks, be sure to turn OFF the power of this equipment
before starting work.
WARNING/CAUTION
Observe the warnings and cautions described in “SAFETY PRECAUTION”.
CAUTION
Besuretowearawristbandforgroundingwhenperformingmaintenanceofboardsand
optical units. Otherwise static electricity in the body may cause damage to electronic
parts on the boards and optical units.
CAUTION
Never remove the screws painted in red.
<INSTRUCTIONS>
The screws painted in yellow must be adjusted after the installation of parts.
When installing parts, follow the check/adjustment procedure provided.
<NOTE>
When removing the covers, insert shutter into the film tray to prevent exposure of film to light.

MC-3
006-259-01
11.10.2002 FM3601 MC-3DRYPIX 7000
Service Manual
The diagrams in this manual displays the CHECK and FIT ON icons where necessary.
When removing/reinstalling, following these icons.
•CHECK icon: When reinstalling removed parts, this is indicated if reinstalling
positions must be checked or adjusted.
This symbol is shown inside illustrations of parts removal
procedures. Whenever this is shown, be sure to refer to "■CHECK/
Adjusting procedure".
•FIT ON icon: When installing parts, this is indicated if alignment to the boss is
required.
CHECK

MC-4
006-259-01
11.10.2002 FM3601 MC-4DRYPIX 7000
Service Manual
HOW TO READ REMOVAL AND ADJUSTMENT VOLUME
The REMOVAL AND ADJUSTMENT (MC) Volume is constructed in such a way that it
can be referred together with the SERVICE PARTS LIST (SP) Volume.
The following describes how to refer to this REMOVAL AND ADJUSTMENT (MC)
Volume.
■Example (REMOVAL AND ADJUSTMENT Volume)
FP7C0005.EPS
(1)
(2)
5
Upper Conveyor Unit Exit Motor (MD2)
006-259-01
11.10.2002 FM3601 MC-58
3
■Removing Procedure
(1) Remove the following cover.
• Rear cover
(2) Remove the conveyor unit exit clutch (CLD1)
(3) Remove the exit conveyance motor (MD2).
■Reinstalling Procedure
Reinstall in the reverse order of removal.
Chapter No.
Section. No.
FP7C0523.EPS
FP7C0504.EPS
(3) #4
[Disconnect]
Clutch connector
(3) #3
[Release] Clamp
(3) #3
[Disconnect]
Connector MD2
(3) #3
[Disconnect]
Connector CLD1
(2) #1
[Remove] E5
(2) #2
[Pull out]
Upper conveyor unit exit clutch (CLD1)
(3) #1
[Remove] 2-DT3x6
(3) #2
[Remove]
Upper conveyor unit exit motor (MD2)
(1) Chapter No... The Chapter No. in the REMOVAL AND ADJUSTMENT Volume is related to
the INDEX No. of the SERVICE PARTS LIST Volume.
(2) Section No.... The Section No. in the REMOVAL AND ADJUSTMENT Volume indicates
enclosed REF. No. (example 3 ) in the SERVICE PARTS LIST Volume
(exploded view).
For the above example, the item to be referred for “MC
5
3
Upper
Conveyor Unit Exit Motor (MD2)” is “SP
05C
3
”.

MC-5
006-259-01
11.10.2002 FM3601 MC-5DRYPIX 7000
Service Manual
■Example (SERVICE PARTS LIST Volume)
FP7C0006.EPS
(1)
(2)
05C
006-259-01
11.10.2002 FM3600 SP-30
INDEX No.
REF. No.
FP7Z0513.EPS
E3
E4
2-BR3X8
DT3X6
E6
E6
DT3X6
E6
E6
E6
3-BR3X10
2
1
4
5
6
6
67
8
9
10
10
11
12
13
14
15
16
6
17
18
3
FP7Z0503.EPS
To refer to the service parts information on “MC
5
3
Upper Conveyor Unit Exit Motor
(MD2)”, refer to “SP
05C
3
”.

MC-6
006-259-01
11.10.2002 FM3601 MC-6DRYPIX 7000
Service Manual
CONTENTS
1.1 Covers
2.1 BCR Assembly
3.1 Tray Loading Unit
3.2 Tray
3.3 Film Pack/Shutter Detection Sensor
(SA11, SA21, SA31)
3.4 Tray Detection Switch (SA12, SA22,
SA32)
3.5 Tray Lock Assembly
3.6 Tray Loading Unit Rail
3.7 Tray Rail
3.8 Squeezing Roller
3.9 Special Screw
MC-10
MC-12
MC-14
MC-18
MC-22
MC-24
MC-25
MC-26
MC-30
MC-32
MC-34
1. COVERS
2. FRAME
3. TRAY LOADING UNIT
FP7C0001.EPS

MC-7
006-259-01
11.10.2002 FM3601 MC-7DRYPIX 7000
Service Manual
4.1 Removal Unit
4.2 Removal Drive Cam
4.3 Suction Cup Arm
4.4 Suction Cup
4.5 Bellows
5.1 Upper Conveyor Unit
5.2 Film Positioning Motor (Lower) (MD6)
5.3 Upper Conveyor Unit Exit Motor (MD2)
5.4 Cleaning Roller Grip Release Motor
(MD4)
5.5 Film Positioning Assembly (Lower)
5.6 Film Positioning Motor (Upper) (MD5)
5.7 Film Positioning Assembly (Upper)
5.8 Conveyor Unit Exit Guide
5.9 Conveyance Driving Roller (Upper)
5.10 Conveyance Driving Roller (Lower)
5.11 Conveyor Unit Guide
5.12 Grip Idle Gear
5.13 Lower Conveyor Unit
6.1 Sub-Scanning Unit
6.2 Sub-Scanning Motor (ME1)
6.3 Sub-Scanning Roller
6.4 Film Leading Edge Detection Sensor
(SE1)
MC-36
MC-40
MC-44
MC-48
MC-50
MC-52
MC-58
MC-60
MC-62
MC-64
MC-66
MC-68
MC-72
MC-74
MC-76
MC-78
MC-79
MC-80
MC-82
MC-92
MC-94
MC-98
4. REMOVAL UNIT
5. CONVEYOR UNIT
6. SUB-SCANNING UNIT
FP7C0002.EPS

MC-8
006-259-01
11.10.2002 FM3601 MC-8DRYPIX 7000
Service Manual
7.1 Scanner Unit
8.1 Cooling Fan Assembly
8.2 Filter Section Cooling Fan
8.3 Film Cooling Section
8.4 Heat Development Unit
8.5 Heat Development Rack Assembly
8.6 Heat Development Roller
9.1 Film Release Unit
9.2 Density Measurement Light-Emitting
Board (LED15A)
10.1 Operation Panel
10.2 Controller Assembly
10.3 HDD
10.4 PC Board
10.5 MCT Board
MC-104
MC-110
MC-112
MC-114
MC-116
MC-118
MC-122
MC-124
MC-126
MC-128
MC-130
MC-132
MC-134
MC-135
7. SCANNING OPTICS UNIT
8. HEAT DEVELOPMENT
UNIT
9. FILM RELEASE UNIT
10. CONTROLLER
FP7C0003.EPS

MC-9
006-259-01
11.10.2002 FM3601 MC-9DRYPIX 7000
Service Manual
11.1 Film Conveyance Timing Belt
11.2 Jam Removing Guide Plate Magnet
12.1 Preparations (Same for Version Upgrades
and Full Installation)
12.2 Version Upgrade
12.3 Full Installation
MC-136
MC-139
MC-140
MC-141
MC-144
MC-
11. SORTER
12. VERSION UPGRADE AND
FULL INSTALLATION OF
MAIN UNIT SOFTWARE
13. BOARD SETTING AND
LED LIGHTNG
INFORMATION
FP7C0004.EPS

006-259-02
04.01.2003 FM3978 MC-10DRYPIX 7000
Service Manual
-Covers
FP7C0105.EPS
■Removing Procedure
(1) Remove the following covers.
• Jam clear cover
• Upper left side cover
• Upper right side cover
• Side ejection cover
Side ejection cover
Upper right side cover
Upper left side cover
Jam clear cover
2-T4x12
2-T4x12
2-T4x8
3-BR3x8 BR3x12
Operation panel
fixing screw
FP7C0100.EPS
COVERS
1
11
FP7Z0111.EPS

MC-11
006-259-02
04.01.2003 FM3978 MC-11DRYPIX 7000
Service Manual
(2) Remove the following covers.
• Film release unit cover
• Right side cover
• Left side cover
• Rear cover
• Lower front cover
FP7C0101.EPS
Film release unit cover
Rear cover
Left side cover
Front cover
Lower front cover Right side cover
8-T4x25
8-T4x16
8-T4x16
BR3x8
8-BR3x8
■Reinstalling Procedure
Reinstall in the reverse order of removal.

006-259-00
10.15.2002 FM3343 MC-12DRYPIX 7000
Service Manual
-BCR Assembly
FP7C0201.EPS
■Removing Procedure
(1) Remove the following cover.
• Rear cover
(2) Remove the trays
“3.2 Tray”
FRAME
2
21
FP7Z0211.EPS

MC-13
006-259-01
11.10.2002 FM3601 MC-13DRYPIX 7000
Service Manual
(3) Remove the BCR assembly.
FP7B0541.EPS
#3
[Remove] 2-TP3x8
#2
[Release] Clamp
#1
[Disconnect] Connector
BCR assembly
<REMARKS>
Attaching position of the BCR
FP7B0542.EPS
Shield plate Shield plate
35 x 43 cm size 26 x 36/20 x 25 cm size
BCR BCR
■Reinstalling Procedure
Reinstall in the reverse order of removal.

006-259-01
11.10.2002 FM3601 MC-14DRYPIX 7000
Service Manual
-Tray Loading Unit
FP7C0322.EPS
<NOTE>
The following describes the procedure for the upper tray loading unit. Perform the same
procedure for the middle and lower tray loading units. Steps that differ between the three units
are indicated separately.
■Removing Procedure
(1) Remove the following covers.
• Rear cover
(2) Remove the trays.
“3.2 Tray”
TRAY LOADING UNIT
3
31
FP7Z0311.EPS

MC-15
006-259-02
04.01.2003 FM3978 MC-15DRYPIX 7000
Service Manual
(3) Remove the tray inside cover.
FP7C0301.EPS
Tray inside cover
[Remove] 4-TP4x8

MC-16
006-259-02
04.01.2003 FM3978 MC-16DRYPIX 7000
Service Manual
(4) Remove the bracket.
(5) Remove the tray loading unit.
FP7C0302.EPS
Bracket
(4) #1
[Remove] 2-BR4x8
(5) #2
[Disconnect]
Connector
SA13
(5) #2
[Disconnect]
Connector
SOLA11
(5) #2
[Disconnect]
Connector
SA12-NC
(5) #2
[Disconnect]
Connector
SA12-COM
(5) #1
[Release] Clamp x 5
(4) #2
[Release] Clamp
FP7C0303.EPS
Tray loading unit
Film pack/shutter detection sensor
(5) #5
[Remove] 3-BR4x8
(5) #4
[Disconnect]
Connector SA11
(5) #3
[Release] Clamp x 2

MC-17
006-259-01
11.10.2002 FM3601 MC-17DRYPIX 7000
Service Manual
■Reinstalling Procedure
Reinstall in the reverse order of removal.
<INSTRUCTIONS>
Bind the extra length of the cable so that it does not come out of the tray insertion
portion.
FP7B0552.EPS
#1
[Bind] Cable
Clamp

006-259-00
10.15.2002 FM3343 MC-18DRYPIX 7000
Service Manual
-Tray
FP7C0323.EPS
■Removing Procedure
(1) Remove the following cover.
• Rear cover
<NOTE>
When pulling out the tray from the equipment, insert shutter in the tray to prevent exposure of
film to light.
32

MC-19
006-259-00
10.15.2002 FM3343 MC-19DRYPIX 7000
Service Manual
(2) Remove the tray.
FP7B0506.EPS
#2
[Push slightly] Tray
#1
[Release manually] Tray lock
FP7C0304.EPS
Tray
#4
[Pull out] Tray #3
[Push] Stopper
#3
[Push] Stopper