Furuno FMD3100 User manual

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Installation Manual
ECDIS
Model FMD-3100
(ELECTRONIC CHART DISPLAY AND INFORMATION SYSTEM)
SAFETY INSTRUCTIONS ................................................................................................ i
SYSTEM CONFIGURATION ........................................................................................... ii
EQUIPMENT LIST .......................................................................................................... iv
1. MOUNTING..............................................................................................................1-1
1.1 Panel Computer Unit (PCU-3000) .....................................................................................1-1
1.2 Trackball Control Unit (RCU-030)......................................................................................1-8
1.3 Sensor Adapter MC-3000S/3020D/3030D (Optional)......................................................1-10
1.4 Intelligent Hub HUB-3000 (Optional) ...............................................................................1-11
1.5 Mounting the Switching Hub HUB-100 (Optional)............................................................1-12
1.6 Radar Connection Box RCB-002 (Optional) ....................................................................1-13
2. WIRING....................................................................................................................2-1
2.1 Panel Computer Unit PCU-3000........................................................................................2-3
2.2 Sensor Adapters (Optional) .............................................................................................2-11
2.3 Intelligent HUB HUB-3000 (Optional) ..............................................................................2-27
2.4 Radar Connection Box RCB-002 (Optional) ....................................................................2-28
APPENDIX 1 JIS CABLE GUIDE .............................................................................AP-1
APPENDIX 2 ROD TERMINALS .............................................................................AP-2
APPENDIX 3 DIGITAL INTERFACE ........................................................................AP-7
APPENDIX 4 RA/IF BOARD JUMPER VALUES ...................................................AP-20
PACKING LISTS ......................................................................................................... A-1
OUTLINE DRAWINGS ................................................................................................ D-1
INTERCONNECTION DIAGRAMS.............................................................................. S-1

The paper used in this manual
is elemental chlorine free.
・FURUNO Authorized Distributor/Dealer
9 52 Ashihara cho,
Nishinomiya, 662 8580, JAPAN
A
:
FEB
2014
.
Printed in Japan
All rights reserved.
D1
:
NOV
.
01, 2016
Pub. No.
IME-44840-D1
(
REFU
)
FMD-3100
0 0 0 1 7 8 7 6 0 1 3

i
SAFETY INSTRUCTIONS
Be sure that the power supply is
compatible with the voltage rating of
the equipment.
Connection of an incorrect power
supply can cause fire or damage the
equipment.
Use only the specified power cable.
Fire or damage to the equipment can
result if a different cable is used.
Attach protective earth
securely to the ship's body.
The protective earth
(grounding) is required for the
AC power supply to prevent
electrical shock.
Do not open the equipment
unless totally familiar with
electrical circuits and
service manual.
WARNING
Turn off the power at the mains
switch-board before beginning the
installation.
Fire, electrical shock or serious injury
canresult if the power is left on or is
applied while the equipment is being
installed.
ELECTRICAL
SHOCK
HAZARD
CAUTION
Observe the following compass safe
distances to prevent interference to
a magnetic compass:
Standard
compass
Trackball Control
Unit (RCU-030)
Steering
compass
Intelligent HUB
(HUB-3000)
2.05 m 1.35 m
1.20 m 0.75 m
Panel Computer
Unit (PCU-3000)
Sensor Adapter
(MC-3000S)
Sensor Adapter
(MC-3020D)
Sensor Adapter
(MC-3030D)
1.05 m 0.70 m
0.90 m 0.60 m
Mandatory Action
Prohibitive Action
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
can result in minor or moderate injury.
Warning, Caution
The installer of the equipment must read the safety instructions before attempting to
install the equipment.
WARNING
Attach protective earth
securely to the ship's body.
The protective earth
(grounding) is required for the
AC power supply to prevent
electrical shock.
WARNING
Do not install the units of the
system where they may get wet
from rain or water splash, or in a
dusty environment.
Water in the units can result in fire,
electrical shock, or damage the
equipment.
Switching HUB
(HUB-100) 1.00 m 0.60 m
0.9 m 0.6 m
0.3 m0.5 m
1.45 m 0.95 m
Only qualified personnel
should work inside the
equipment.
Radar Connection
Box (RCB-002)
Unit

ii
SYSTEM CONFIGURATION
Single workstation
Dashed lines indicate
optional or local supply
equipment.
Category of units
All units protected
from the weather.
PANEL
COMPUTER
UNIT
PCU-3000
100-230 VAC
or
24 VDC
Trackball Control Unit
RCU-030
100-230 VAC
24 VDC
100-115/200-230 VAC
1Ø, 50/60 Hz
24 VDC
Keyboard
5139U (Black)
USB DVD Drive
External Monitor*
1
, VDR*
2
USB Printer,
USB Flash Drive
Serial Interface (4 ports):
• IEC 61162-1/2x2 (AIS, GYRO)
• IEC 61162-1x2 (GPS, LOG)
Switching Hub
HUB-100
Sensor Adapter
MC-3020D
Sensor Adapter
MC-3030D
Serial interface
Digital IN interface
Digital OUT interface
Sensor Adapter
MC-3000S
Intelligent Hub
HUB-3000
Radar 1
Radar Connection Box
RCB-002
AC/DC Power
Supply Unit
PR-240
Radar 2
100-230 VAC
Gateway network equipment
(radar, ECDIS, etc.)
*
1
Use full HD monitor or better.
*
2
ECDIS picture data can be sent periodically to a VDR via LAN.
Connect the VDR to the LAN2 port on the Panel PC to send the data.

SYSTEM CONFIGURATION
iii
Multiple workstations (Maximum 3)
When displaying images on MU-270W from FMD-3100 via external output (DVI)
• When the [DISP MODE] of MU-270W is [FULL].
Full HD images are expanded and displayed in full-screen on the MU-270W.
• When the [DISP MODE] of MU-270W is [NORMAL].
Full HD images are displayed on the screen of the MU-270W but not expanded.
(Top and bottom of the screen are displayed as black bars.)
Dashed lines indicate
optional or local supply
equipment.
Category of units
All units protected
from the weather.
Gateway network
equipment
(radar, ECDIS, etc.)
Trackball Control Unit
RCU-030
Keyboard
5139U (Black)
USB DVD Drive
USB Printer,
USB Flash Drive
Serial Interface (4 ports):
• IEC 61162-1/2x2 (AIS, GYRO)
• IEC 61162-1x2 (GPS, LOG)
100-230VAC
24VDC
Switching Hub
HUB-100
Sensor Adapter
MC-3020D
Sensor Adapter
MC-3030D
Serial interface
Digital IN interface
Digital OUT interface
Sensor Adapter
MC-3000S
PANEL
COMPUTER
UNIT
PCU-3000
PANEL
COMPUTER
UNIT
PCU-3000
Same equip-
ment as
shown left.
100-230 VAC
or
24 VDC
100-230 VAC
or
24 VDC
Intelligent Hub
HUB-3000
100-230 VAC
100-115/200-230 VAC
1Ø, 50/60 Hz
24 VDC
Radar 1 Radar Connection Box
RCB-002
AC/DC Power
Supply Unit
PR-240
Radar 2
External Monitor*
1
, VDR*
2
*
1
Use full HD monitor or better.
*
2
ECDIS picture data can be
sent periodically to a VDR via
LAN. Connect the VDR to the
LAN2 port on the Panel PC to
send the data.

iv
EQUIPMENT LIST
Standard Supply
Optional Supply
Name Type Code No. Qty Remarks
Panel Computer Unit PCU-3000 - 1
Trackball Control Unit RCU-030 - 1
Installation Materials CP24-03101 001-262-570 1 For PCU-3000
Portable DVD-ROM Drive FP24-01000 000-024-913 1
Name Type Code No. Remarks
Radar
Connection Box
RCB-002 -For connection of external radar
Sensor Adapter
MC-3000S - Serial control unit
MC-3020D - Digital IN
MC-3030D - Digital OUT
Intelligent HUB HUB-3000 -
Switching HUB HUB-100 -
Rectifier PR-240 -
Case
Gasket
OP24-28 001-169-970 For MC-3000S
OP24-29 001-169-960 For MC-3020D/3030D
Flush Mount Kit OP24-38 001-263-190 For RCU-030
Cable Clamp OP24-39 001-263-210 For PCU-3000
Hood OP24-40 001-263-230 For PCU-3000
Keyboard OP24-41 001-263-250 For PCU-3000
Mounting
Bracket OP24-42 001-263-260 For PCU-3000
USB Dongle ETOKEN PRO 72K 001-262-700 For PCU-3000
Crimping Tool CRIMPFOX 10S 001-206-920 For ferrule
Installation
Materials
CP03-28900 000-082-658 LAN cable, 10 m
CP03-28910 000-082-659 LAN cable, 20 m
CP03-28920 000-082-660 LAN cable, 30 m
CP24-02900 001-208-050 LAN cable, 10 m, for HUB-3000
CP24-02910 001-208-060 LAN cable, 20 m, for HUB-3000
CP24-02920 001-208-070 LAN cable, 30 m, for HUB-3000
Cable Assy.
DVI-D/D S-LINK 5M 001-132-960-10 For external monitor unit
MC1.5-W-L600 001-187-470-10 Between sensor adapters, 0.6 m
MC1.5-W-L1000 001-187-480-10 Between sensor adapters, 1 m
MC1.5-W-L2000 001-187-490-10 Between sensor adapters, 2 m
MC1.5-W-L3000 001-187-500-10 Between sensor adapters, 3 m
MJ-A10SPF0020A-050+ 001-283-370-00 For Non-FURUNO radars (5 m)
MJ-A10SPF0020A-100+ 001-283-380-00 For Non-FURUNO radars (10 m)
MJ-A10SPF0020A-200+ 001-283-390-00 For Non-FURUNO radars (20 m)
MJ-A10SPF0020A-300+ 001-283-400-00 For Non-FURUNO radars (30 m)
Operator’s
Manual
OME-44840-* 000-178-755-** English
LOP Instruction
Manual
E42-01411-* 000-190-356-** English

1-1
1. MOUNTING
1.1 Panel Computer Unit (PCU-3000)
The PCU-3000 can be flush-mounted or desktop mounted (optional).
Mounting considerations
When selecting a desktop mounting location, keep the following points in mind:
• Locate the PCU away from heat sources. The cabinet can build up heat inside,
causing undue wear to electrical components.
• Choose the mounting location while considering the length of cable between the
PCU and other equipment to be connected.
• Do not cover the air intakes near the connectors at the base of the PCU.
• Leave at least 100 mm clearance around the rear air vents of the unit to allow heat
dissipation.
• Locate the PCU away from areas which may be subject to splash or rain.
• Referring to the outline diagrams at the back of this manual, leave sufficient space
around the equipment to facilitate maintenance.
• Keep in mind the desired location of the trackball unit. Make sure there is enough
room to install the Trackball Control Unit near the PCU.
• A magnetic compass will be affected if the equipment is placed too close to the
magnetic compass. Observe the compass safe distances at the front of this manual
to prevent interference to a magnetic compass.
• Vibration at the mounting location should be minimum.
• Alarm and alert buzzer sounds are generated from a speaker on the face of the
PCU. To avoid sound dampening, do not place any object in front of the PCU.
Ensure the speaker hole is kept free of dust and water.
NOTICE
Do not apply paint, anti-corrosive sealant or contact
spray to coating or plastic parts of the equipment.
Those items contain organic solvents that can damage
coating and plastic parts, especially plastic connectors.

1. MOUNTING
1-2
1.1.1 Flush mounting
Items to prepare for the flush mounting procedure:
• Torx screwdriver: T10, T25.
1. Attach the USB cable clamp to the PCU using the torx screws (M34, 2 pcs,
included).
2. Make a cutout where the PCU is to be located, referring to the outline drawings at
the back of this manual.
3. Connect all cables to their appropriate slot on the PCU. Take care to leave enough
slack in the cables to allow access for maintenance and repair.
4. Slide the unit into the cutout. Take care to not to bend or squash any cabling.
Note: User controls and ports should be facing downwards.
5. Taking care not to confuse the bracket types (see figure below), screw each back-
et into place, using M5x16 screws and C-washers.
6. Ensure all four sides are equally tight, taking care not to over-tighten the screws.
USB cable clamp
LAN2 LAN1
USB2
USB1
USB4
USB3
C1
C2
C3
C4
IEC61162-1/2
Attach the
USB cable
clamp here
LAN2 LAN1
USB1
USB2
USB3
USB4
Panel PC
Mounting hole
Mounting hole
Lower bracket is different from others
Mounting location/console
Screw
Washer
Bracket
Bracket
Panel PC
Mounting location/console
Screw
C-washer

1. MOUNTING
1-3
1.1.2 Desktop mounting (optional)
Items to prepare for the procedure:
• Torx screwdriver: T10, T25.
1. Attach the USB cable clamp to the PCU using the torx screws (M34, 2 pcs,
included).
2. Attach the brackets to the PCU-3000, referring to the figure below. It is essential
that the brackets are attached using the bottom screw holes, as shown in the
diagram below. Failure to do so will result in undue vibrations.
Note: Ensure the PCU-3000 is placed face-down on a soft, clean area to avoid
damage to the screen.
3. Attach the cable clamp (OP24-39, supplied) to the rear of the PCU-3000 using the
screws (M612, 2 pcs., included in option kit).
4. Set the PCU in the desired installation location.
USB cable clamp
LAN2 LAN1
USB2
USB1
USB4
USB3
C1
C2
C3
C4
IEC61162-1/2
Attach the
USB cable
clamp here
LAN2 LAN1
USB1
USB2
USB3
USB4
Bolt
Washer
Brackets
Screw
Cable clamp

1. MOUNTING
1-4
5. Referring to the figure below, tilt the PCU 90° rearwards by unlocking the
brackets. Hold the unit in place, then pull and turn the locking pins clockwise, one
at a time, to set the pin in the unlock position.
6. After tilting the PCU turn the locking pin counter clockwise to lock the bracket in
place.
7. Attach the footings of the brackets in place at the mounting location using the
self-tapping screws (630, 6 pcs.) included in the mounting kit.
8. Hold the unit in place, then pull and turn the locking pins, one at a time, clockwise
to set the pins in the unlock position.
9. Referring to the figure below, set the PCU upright at a comfortable viewing angle,
then turn the locking pin coutnerclockwise to lock the brackets in place.
Note: Be sure that the brackets are locked in place securely with the locking pins,
to prevent bodily injury or damage to the equipment.
Locking pin
Pull and turn
clockwise
Unlocked and free to move
Locked in place
Locking pin
Turn counterclockwise
Unlock, tilt and lock
Unlocked and free to move
Locked in place
㪦㪢

1. MOUNTING
1-5
1.1.3 How to attach the hood (Optional)
To install the optional hood (OP24-40), do the following:
1. Referring to the figure below, fit the hood reinforcement fixture to the back of the
PCU-3000.
For flush-mounting: Install the hood fixing fixture with the flush mount brackets.
For desktop mounting: Install the hood fixing fixture with the desktop mount
brackets.
Note: The screws and washers to fix the hood fixing fixture are supplied with the
PC-3000.
2. Loosen the four knobs on the hood fixing fixture, referring to the figure below.
Flush mount Desktop
Flush mount bracket
Hood fixing fixture
Hood fixing fixture
Desktop
mount bracket
Knobs

1. MOUNTING
1-6
3. Using the cutouts in the hood, set the hood in place between the knobs and the
hood fixing fixture.
4. Referring to the figure below, push the hood down to align the cutouts with the
knobs.
5. Fasten the knobs to secure the hood in place.
1.1.4 How to install the keyboard (OP24-41, Optional)
1. Attach four fasteners (small, supplied with the optional kit) to the bottom of the
keyboard.
2. Attach four fasteners (large, supplied with the optional kit) to the small fasteners
used in step 1.
3. Remove the paper from four fasteners.
4. Fasten the keyboard to the installation location.
Hood
Cutouts
Cutouts
Push downwards

1. MOUNTING
1-7
1.1.5 How to replace the USB dongle, CFAST memory card or SSD
Referring to the table below, prepare the necessary tools to replace the USB dongle,
CFAST memory card or SSD.
Replacing the USB dongle
Replacing the CFAST memory card
Replacing the SSD
Referring to the figure above, remove the SSD case from the SSD slot. Unfasten the
screws cricled in the figure below, then remove the SSD.
Note: When replacing the SSD, only replace the “0” slot drive. Do not replace the “1”
slot drive.
Part Tool Type
USB dongle Torx screwdriver T10
CFAST memory card
SSD Philips-head screwdriver PH2
To replace the USB
dongle, remove this
USB hatch.
Rear of PSU-3000
To replace the CFAST memory card, remove this cover plate.
SSD slot
LAN2 LAN1
USB2
USB4
USB3
C1
C2
C3
C4
IEC61162-1/2
SSD case

1. MOUNTING
1-8
1.2 Trackball Control Unit (RCU-030)
The Trackball Control Unit (RCU-030) can be mounted on a desktop in two
configurations.
• Desktop with mounting plate (Standard installation)
• Flush mounted inside a console (Optional)
Mounting considerations
When selecting a mounting location, keep the following points in mind:
• Select a location where the unit can be operated conventionally.
• Locate the unit away from heat sources. The cabinet can build up heat inside,
causing undue wear to electrical components.
• Locate the unit away from areas which may be subject to water splash and rain.
• Referring to the outline diagrams at the back of this manual, leave sufficient space
around the equipment to facilitate maintenance.
• Consider the length of the signal cable and the distance between the unit and the
PCU. Leave enough slack in the cable to allow for maintenance.
• A magnetic compass will be affected if the equipment is placed too close to the
magnetic compass. Observe the compass safe distances at the front of this manual
to prevent interference to a magnetic compass.
1.2.1 Desktop mounting (with metal mounting plate)
1. Fix the metal mounting plate (supplied) to the bottom of the unit using two washer
head screws (M410, supplied), referring to the figure below.
2. Fix the unit to the mounting location using two self-tapping screws (520, sup-
plied locally).
USB cable (to PCU)
Larger screw holes
Smaller screw holes
Metal mounting plate

1. MOUNTING
1-9
1.2.2 Flush mounting (optional)
You can use the optional FM FIXTURE ASSEMBLY kit (OP24-38) to flush-mount the
unit.
Type: OP24-38, Code No.: 001-263-190
Note: The flush mount location must have a thickness of at least 10 mm, with a max-
imum thickness of 20 mm.
1. Referring the outline drawing at the back of the manual, mark and cut a hole in the
position you wish to locate the unit.
2. Set the USB cable through the hole, then place the unit inside the hole.
3. Attach two FM (flush mount) fixture assembly to the unit’s under side using four
washer head screws (M410), both included in the kit.
4. Fasten the wingbolts until the footing is flush against the mounting area.
5. Tighten the wingnuts until the unit is firmly secured.
Name Type Qty
FM Fixture Assembly OP24-38-1 2
Washer Head Screw M410 4
Console (Underside)
FM fixture assembly
Footings are flush against
the mounting area
Wingnut
Wingbolt

1. MOUNTING
1-10
1.3 Sensor Adapter MC-3000S/3020D/3030D
(Optional)
Mounting considerations
When you select a mounting location, keep in mind the following points:
• Locate the equipment away from heat sources because of heat that can build up
inside the cabinet.
• Take into account the length of the cables to connected to the equipment when
choosing an installation location.
• Vibration at the mounting location should be minimum.
• Locate the equipment away from places subject to water splash and rain.
• Referring to the outline diagrams at the back of this manual, leave sufficient space
around the equipment to facilitate maintenance.
• A magnetic compass will be affected if the equipment is placed too close to the
magnetic compass. Observe the compass safe distances at the front of this manual
to prevent interference to a magnetic compass.
• Select the mounting location considering the numbers of the sensor adapters con-
nected.
A maximum of eight MC-3000S can be connected to a sensor network (for
redundant connection:16). Maximum 10 sensor adapters (MC-3020D/3030D) can
be connected to a single MC-3000S.
• Select the mounting location so that the length of cables among the sensor adapters
(MC-3000S, 3020D and 3030D) is less than 6 m. If the length is more than 6 m, the
equipment may not work properly.
How to mount the sensor adapter
1. Unfasten four binding screws to remove the cover from the Sensor Adapter.
2. Fasten four self-tapping screws (4x20, supplied) to fix the Sensor Adapter.
3. Reattach the cover.
MC-3000S MC-3020D/3030D

1. MOUNTING
1-11
1.4 Intelligent Hub HUB-3000 (Optional)
Use the optional Intelligent Hub HUB-3000 to connect gateway network equipment.
This network cannot be connected with the LAN network on board. Note that a
commercial PC cannot be connected to this network, other than for maintenance.
Mounting considerations
Keep the following points in mind when selection a mounting location:
How to mount the intelligent hub HUB-3000
1. Use two binding screws (M3x6, supplied) to attach the cable clamp (supplied) to
the bottom of the HUB-3000.
2. Fasten four self-tapping screws (4x20, supplied) to fix the unit in place.
• Locate the HUB-3000 away from heat sources. The cabinet can build up heat inside,
causing undue wear to electrical components.
• Take into account the length of the cables to connected to the equipment when
choosing an installation location.
• Locate the HUB-3000 away from areas which may be subject to splash or rain.
• Referring to the outline diagrams at the back of this manual, leave sufficient space at
the rear of the HUB-3000 to facilitate maintenance.
• A magnetic compass will be affected if the equipment is placed too close to the
magnetic compass. Observe the compass safe distances at the front of this manual
to prevent interference to a magnetic compass.
• Vibration at the mounting location should be minimum.
HUB-3000, bottom view
Cable clamp
Binding screw
(M3x6, 2 pcs.)
: Screw holes

1. MOUNTING
1-12
1.5 Mounting the Switching Hub HUB-100 (Optional)
Use the optional Switching HUB HUB-100 to connect sensor networks. This network
cannot be connected with the LAN network on board. Note that a commercial PC can-
not be connected in this network, other than for the maintenance.
For the mounting procedures, see the operator’s manual for HUB-100 (Pub. No.
OMC-35191).
Mounting considerations
Keep the following points in mind when selection a mounting location:
• Locate the HUB-100 away from heat sources. The cabinet can build up heat inside,
causing undue wear to electrical components.
• The HUB-100 should be fixed firmly so that rough seas and vibrations do not cause
the unit to move in any manner.
• Locate the HUB-1000 away from areas which may be subject to splash or rain.
• Referring to the outline diagrams at the back of this manual, leave sufficient space
at the rear of the equipment to facilitate maintenance.
• A magnetic compass will be affected if the equipment is placed too close to the
magnetic compass. Observe the compass safe distances at the front of this manual
to prevent interference to a magnetic compass.
• Vibration at the mounting location should be minimum.

1. MOUNTING
1-13
1.6 Radar Connection Box RCB-002 (Optional)
You can display signals from up to two external radars on the FMD-3100 by using the
RCB-002. The RCB-002 must be connected via the Gateway Network.
Mounting considerations
Keep the following points in mind when selection a mounting location:
• Locate the RCB-002 away from heat sources. The cabinet can build up heat inside,
causing undue wear to electrical components.
• Take into account the length of the cables to connected to the RCB-002 when
choosing an installation location.
• The RCB-002 should be fixed firmly so that rough seas and vibrations do not cause
the unit to move in any manner.
• Locate the RCB-002 away from areas which may be subject to splash or rain.
• Referring to the outline diagrams at the back of this manual, leave sufficient space
at the rear of the RCB-002 to facilitate maintenance.
• A magnetic compass will be affected if the equipment is placed too close to the
magnetic compass. Observe the compass safe distances at the front of this manual
to prevent interference to a magnetic compass.
• Vibration at the mounting location should be minimum.
1. Referring to the outline drawing at the back of this manual, drill four holes (520)
in the mounting location.
2. Secure the RCB-002 firmly in place using 520 tapping screws. Make sure the
RCB-002 is not subject to undue vibrations.
Connectors facing downwwards
Mounting holes

1. MOUNTING
1-14
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