GEZE ECdrive H User manual

ECdrive H EN Pre-installation instructions
190486-01

ECdrive H
2
Contents
1 Introduction...............................................................................................................................................................3
1.1 Symbols and illustrations ..............................................................................................................................................................................3
1.2 Revisions and validity......................................................................................................................................................................................3
1.3 Product liability.................................................................................................................................................................................................3
1.4 Reference documents.....................................................................................................................................................................................3
2 Fundamental safety notes....................................................................................................................................4
2.1 Intended use.......................................................................................................................................................................................................4
2.2 Safety notes........................................................................................................................................................................................................4
2.3 Safety-conscious working.............................................................................................................................................................................5
2.4 Environmentally conscious working.........................................................................................................................................................5
2.5 Safety notes related to transportation and storage............................................................................................................................5
2.6 Qualication .......................................................................................................................................................................................................5
3 About this document.............................................................................................................................................6
4 Overview.....................................................................................................................................................................6
4.1 Diagrams..............................................................................................................................................................................................................6
4.2 Tools and aids.....................................................................................................................................................................................................6
4.3 Torques.................................................................................................................................................................................................................6
4.4 Components and assembly groups...........................................................................................................................................................7
4.5 Bill of material VP-Kit ECdrive H ..................................................................................................................................................................7
5 Pre-mounting............................................................................................................................................................8
5.1 Machining the track and cover....................................................................................................................................................................8
5.2 Preparing the track ..........................................................................................................................................................................................8
5.3 Installing stop buers .....................................................................................................................................................................................9
5.4 Installing the drive components.................................................................................................................................................................9
5.5 Installing cable guides................................................................................................................................................................................. 10
5.6 Connecting motor gear unit and control unit.................................................................................................................................... 10
5.7 Connecting transformer and control unit.............................................................................................................................................11
5.8 Fitting the transformer ground.................................................................................................................................................................12
5.9 Fitting the cover earthing............................................................................................................................................................................13
5.10 Connecting the rechargeable battery and control unit ..................................................................................................................14
6 Device safety test and production test..........................................................................................................15
6.1 Unplugging the cables.................................................................................................................................................................................15

ECdrive H
3
Introduction
1 Introduction
1.1 Symbols and illustrations
Warning notices
In these instructions, warning notices are used to warn against material damage and injuries.
XAlways read and observe these warning notices.
XObserve all measures marked with the warning symbol and warning word .
Warning
symbol
Warning word Meaning
DANGER Danger to persons.
Non-compliance will result in death or serious injuries.
WARNING Danger to persons.
Non-compliance can result in death or serious injuries.
CAUTION Danger to persons.
Non-compliance can result in minor injuries.
Further symbols and illustrations
Important information and technical notes are highlighted to explain correct operation.
Symbol Meaning
means “important note”.
Information to prevent property damage, to understand or optimise the operation sequences.
means “additional Information”
XSymbol for an action: This means you have to do something.
XIf there are several actions to be taken, keep to the given order.
1.2 Revisions and validity
Version 01: valid for ECdrive H from date of manufacture 2021.
1.3 Product liability
In compliance with the liability of the manufacturer for his products as dened in the German “Product Liability
Act”, compliance with the information contained in this brochure (product information and intended use, misuse,
product performance, product maintenance, obligations to provide information and instructions) must be
ensured. Failure to comply releases the manufacturer from his statutory liability.
1.4 Reference documents
Type Name
Wiring diagram Automatic sliding doors DCU1-NT/DCU1-2M-NT
Additional wiring diagrams DCU1-NT-OP
Installation instructions ECdrive H
These documents are subject to change. Use only the most recent version.

ECdrive H
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Fundamental safety notes
2 Fundamental safety notes
GEZE GmbH is referred to as GEZE below.
2.1 Intended use
The sliding door system is used for the automatic opening and closing of a building passage.
The sliding door system may only be used in a vertical installation position and in dry rooms within the permitted
application area.
The sliding door system is designed for pedestrian trac in buildings.
The sliding door system is not designed for the following uses:
àfor industrial use
àfor area of application which do not serve pedestrian trac (such as garage doors)
àon mobile objects such as ships
The sliding door system may only be used:
àin the modes of operation provided for by GEZE
àwith the components approved/released by GEZE
àwith the software delivered by GEZE
àin the installation variants / types of installation documented by GEZE
àwithin the tested/approved area of application (climate / temperature / IP rating)
Any other use is considered non-intended and will lead to the exclusion of all liability and warranty claims to GEZE.
2.2 Safety notes
àIntervention and modications which inuence the safety technology and functionality of the sliding door
system may only be carried out by GEZE.
àProblem-free and safe operation assumes proper transportation, proper set-up and installation, qualied
operation and correct maintenance have taken place.
àThe relevant accident prevention regulations and other generally recognised safety technology or health &
safety rules must be kept.
àOnly original accessories, original spare parts and accessories approved by GEZE guarantee problem-free
function of the sliding door system
àThe mandatory installation, maintenance and repair work must be performed by properly trained personnel
authorised by GEZE.
àThe country-specic laws and regulations are to be observed during safety-related tests.
àIf unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any
resulting damage, and the statement of approval for use in escape and rescue routes is no longer valid.
àGEZE does not accept any warranty for combinations with third-party products.
àOnly original GEZE parts may be used for repair and maintenance work.
àThe connection to the mains voltage must be completed by an electrician or specialised electrical technician.
Perform the power connection and protective earth connection test in accordance with VDE 0100 Part 600.
àUse an on-site 10-A overload cut-out as the line-side disconnecting device.
àProtect the display programme switch against unauthorised access.
àIn compliance with Machinery Directive 2006/42/EC, a risk analysis must be performed and the door system
identied in accordance with CE Marking Directive 93/68/EEC before the door system is commissioned.
àObserve the latest versions of guidelines, standards and country-specic regulations, in particular:
àDIN 18650: “Building hardware – Powered automatic doors”
àVDE 0100, Part 600: “Installation of low-voltage systems”
àEN 16005: “Power-operated pedestrian doorsets – Safety in use– Requirements and test methods”
àEN 60335-1: “Household and similar electrical appliances - Safety Part 1: General requirements”
àEN 60335-2-103: “Household and similar electrical appliances - Safety: Special requirements for drives for
gates, doors and windows”
àDo not loosen screw-tted electrical ground connections.
The product should be installed or incorporated in such a way that eortless access to the product is guaranteed
during any repairs and/or maintenance, and that any removal costs do not stand out of proportion to the value
of the product.

ECdrive H
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Fundamental safety notes
2.3 Safety-conscious working
àSecure workplace against unauthorised entry.
àUse only the cables specied on the cable plan provided. Cables must be shielded in compliance with the
wiring diagram.
àSecure loose, internal drive cables with cable ties.
àBefore working on the electrical system:
àDisconnect the drive from the 230 V mains and secure it against being switched back on again. Check isolation
from power supply.
àDisconnect the control unit from the 24 V rechargeable battery.
àNote that if an Uninterruptible Power Supply (UPS) is used, the system will still be supplied with voltage despite
the fact that the power supply is disconnected.
àAlways use insulated wire-end ferrules for wire cores.
àMake sure of sucient lighting.
àRisk of injury with opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts.
àRisk of injury caused by unsecured crushing, impact, drawing-in or shearing spots.
àRisk of injury due to sharp edges on the drive and door leaf.
àRisk of injury during installation through freely moving parts.
2.4 Environmentally conscious working
àWhen disposing of the door system, separate the dierent materials and have them recycled.
àDo not dispose of batteries and rechargeable batteries with household waste.
àComply with the statutory regulations when disposing of the door system and the batteries/rechargeable
batteries.
2.5 Safety notes related to transportation and storage
XDo not throw, do not drop.
XAvoid heavy impacts.
àStorage temperatures under –30 °C and above +60 °C can result in damage to the device.
àProtect against humidity.
àDry, well ventilated, closed, weather-proof and UV-protected rooms are suitable as storage areas.
2.6 Qualication
Observe country-specic regulations!
Applicable in Germany:
Companies that carry out the pre-assembly of sliding door drives for escape routes must be licensed as an expanded
manufacturing facility by the testing institution that issued the type approval certicate.

ECdrive H
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About this document
3 About this document
These instructions describe the pre-installation of the ECdrive H automatic sliding door drive.
4 Overview
4.1 Diagrams
Drawing no. Type Name
70517-0-001 Drive drawing Drive ECdrive H
70517-2-0201 Component drawing Track, bespoke, for ECdrive H
70517-2-0224 Component drawing Cover PL 200×40, bespoke, for ECdrive H
70517-2-0223 Component drawing Side plate, right/left for ECdrive H
70517-2-0229 Component drawing Leaf spring for cover ECdrive H
The diagrams are subject to change without notice. Use only the most recent version.
4.2 Tools and aids
Tool Closer size
Tape measure
Marking pen
Torque spanner
Allen key 2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 6 mm
double open-ended spanner 8 mm, 10 mm, 13 mm, 15 mm
Screwdriver set Floor guide slit up to 6 mm; cross-slot PH2 and PH4
Torx bit Tx 20
Side-cutting pliers
Crimping pliers for cables
Wire stripper
Multimeter
Ring spanner 8mm, 10mm
Pin punch 4mm
Display programme switch/Service terminal ST220/GEZEconnects
4.3 Torques
The torques are given at the respective installation step.

ECdrive H
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Overview
4.4 Components and assembly groups
These illustrations show the equipment of a standard drive in 2-leaf and 1-leaf version.
The structure of the assembly groups can vary depending on the drive equipment or version. Precise details
about positioning of the individual components are provided on the drive drawing.
2-leaf
  

 
           
1-leaf, right hand slide to open


       


 
 

 
1-leaf, left hand slide to open


      

 




4.5 Bill of material VP-Kit ECdrive H
1 Side plate
2 Transformer ground
3 Transformer
4 Transformer cable
5 Deection pulley
6 Cable guide
7 Tooth belt
8 Control unit
9 Rechargeable battery
10 Motor gear unit
11 Cover
12 Cover catch
13 Stop buer
14 Track
15 Driver, short
16 Driver, long
17 Belt lock
18 Cover earthing
-Div. clear adhesive labels
-Accessories attachment drive
components
-Accessories for cable fastening
-Installation instructions
-User manual
-Wiring diagram
-Log book
-Safety analysis
-EC Installation Declaration of Conformity
-Inspection certicate booklet
-Type test mark
-Drive drawing
-Roller carriage

ECdrive H
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Pre-mounting
5 Pre-mounting
The most up-to-date diagram is applicable for performing the pre-installation work. All components must be
identied and installed in accordance with the drive drawing.
5.1 Machining the track and cover
XCheck proles for damage.
XCut the track and cover to the required length (see machining
drawings, Chapter 4.1)
XInstall the line-feed (1) and drill holes (2) according to the
drawing.
XClean the track and cover after machining.


5.2 Preparing the track
XSlide sliding blocks (1) and earthing jumpers (2) into the mounting groove in accordance with the drive drawing.
XScrew on the earth jumpers (2) using the screws (3) (torque 4Nm).




ECdrive H
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Pre-mounting
5.3 Installing stop buers
Stop buer: Pos. 13 in assembly group list, Chapter 4.4
XSet stop buers on the track on the left and
right (1).
XScrew in the setscrews M6×6 (2) until they are in
contact with the track.
Do not tighten the setscrews.
The exact position of the stop buers (1) is specied
during door leaf installation.


5.4 Installing the drive components
The exact positioning of the components is given on the drive drawings.
Illustrated: 1-leaf, ÖW = 700mm
AL
Illustrated: 2-leaf, ÖW = 900mm
AL
Legend:
AL Drive length
ÖW Opening width
UM Deection pulley motor gear unit
UR Deection pulley
XInstall the components with the screws provided in accordance with the drawing.
àDeection pulley torque 15 Nm
àTorque for other components 10 Nm

ECdrive H
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Pre-mounting
5.5 Installing cable guides
Cables can be cut!
XLay cables in such a way that there are no cables near the moving parts.
Cable guide spacing approx. 200 mm.

XFix the cable guide (1) on the track.
5.6 Connecting motor gear unit and control unit
 
3
1
2
XRoute the rotary encoder cable (2) and motor connection cable (1) to the control unit (3).
XInsert the connector into the control unit (3).

ECdrive H
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Pre-mounting
5.7 Connecting transformer and control unit
XMake sure that cables are cut to length and routed in such a way that they do not become jammed when the
cover is positioned and cannot come into contact with moving components.
XCut the three-wire transformer cable (1) to length.
XStrip both ends and attach insulated wire-end
ferrules.
XAttach the two plugs (3) to the control unit (2).
XPlug the connector (3) into the control unit (2).
3
1
2
XNote earthing connection!
XDo not mix up wires!






XFix the cable guide DCU (4) to the control unit.
XGuide the transformer cable (1) between the control unit (2) and track (5).
* Alternatively, the transformer cable (1) can also be mounted on the front of the control unit.

ECdrive H
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Pre-mounting
XFit the transformer cable (1) to terminal (6) of
the transformer. 6
1
5.8 Fitting the transformer ground
WARNING!
The track is not earthed if there is a poor connection between earthing jumper (2) and track.
XCheck whether the setscrews of the earthing jumper (2) penetrate the anodised layer of the track.
XConnect the earthing cable (1) from the trans-
former to the device at plug.

ECdrive H
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Pre-mounting
5.9 Fitting the cover earthing








XKeep the counterbore (5) clear of any coatings.
XRemove the coating at some points in the dotted area (6) on the inside of the cover, if there are no blank
points available for the device safety test.
XScrew the cable shoe of the cover earthing cable (1) using a countersunk screw (4), serrated washer (3)
and hexagon nut (2).
XConnect the earthing cable of the cover (1) with the second plug-in connection of the device at plug (7).
5.9.1 Installing the side plates
XScrew the side plates (2) to the track using the
screws (1) (torque 5Nm).

ECdrive H
14
Pre-mounting
XScrew the safety block (4) to the inside of the side
plate (2) using the screws (3).
XScrew the bolt (5) completely into the safety block
(4) from below.
5.10 Connecting the rechargeable battery and control unit
CAUTION!
Risk of injury due to impact and crushing!
When the rechargeable battery cable (1) is plugged in, the pulley on the motor gear unit may move suddenly.
XDo not reach into the area of moving parts.
XCheck whether the rechargeable battery cable (1) is long
enough.
XIf necessary, plug the rechargeable battery extension cable
to the rechargeable battery cable.
XRoute the rechargeable battery cable (1) to the control unit.
XInsert the connector into the control unit.
1

ECdrive H
15
Device safety test and production test
6 Device safety test and production test
WARNING
Risk of fatal injury due to electric shock!
XThe electrical system (230 V/115 V) may only be connected and disconnected by a professional electrician
or specialist electrical technician.
XComplete a device safety test according to EN 60335-1 Annex A.
The device safety test consists of the following parts:
àProtective earth test with 10A test current
àInsulation strength testing (high voltage test) with 1000 VAC
A testing device suitable for this standard must be used.
Testing process
XConnect the mains cable with the mains plug to the transformer.
XInsert the mains plug in the testing device.
XStart the test on the testing device.
XUse the probe to test all metal parts connected to the protective conductor in sequence.
The low ohm connection between the PE line of the mains cable and the metal part contacted with the probe
is tested in each case.
Use the probe to contact at least the following test points:
àTransformer metal bracket
àPE connection on the secondary side of the transformer (luster terminal)
àTrack (blank, non-anodised area)
àDevice at plug for transformer ground connection
àCover (blank, non-anodised area)
All protective earth connections must have a resistance of less than 0.1Ω.
XThen start an insulation strength test (high voltage test) on the testing device.
Only drives that have passed the device safety test may be operated.
The results of the device safety test must be documented in a traceable manner along with the serial number of
the drive.
After the device safety test, do not remove the device at plug of the ground connection from the track.
XCarry out the production test as described in the wiring diagram “Automatic sliding doors DCU1-NT/DCU1-2M-NT”.
6.1 Unplugging the cables
XUnplug the rechargeable battery cable from the control unit and secure it for transport.
XUnplug the ground line on the cover from the ground connector.

Germany
GEZE GmbH
Niederlassung Süd-West
Tel. [phone]
E-Mail: [email protected]om
GEZE GmbH
Niederlassung Süd-Ost
Tel. [phone]
E-Mail: [email protected]
GEZE GmbH
Niederlassung Ost
Tel. [phone]
E-Mail: [e-mail]
GEZE GmbH
Niederlassung Mitte/Luxemburg
Tel. [phone]
E-Mail: [e-mail]
GEZE GmbH
Niederlassung West
Tel. [phone]
E-Mail: duesseldor[email protected]om
GEZE GmbH
Niederlassung Nord
Tel. [phone]
E-Mail: [e-mail]
GEZE Service GmbH
Tel. [phone]
E-Mail: [e-mail]
Austria
GEZE Austria
E-Mail: [e-mail]
www.geze.at
Baltic States –
Lithuania / Latvia / Estonia
E-Mail: [email protected]
Benelux
GEZE Benelux B.V.
E-Mail: [e-mail]
www.geze.be
www.geze.nl
Bulgaria
GEZE Bulgaria - Trade
E-Mail: o[e-mail]
www.geze.bg
China
GEZE Industries (Tianjin) Co., Ltd.
E-Mail: [e-mail]
www.geze.com.cn
GEZE Industries (Tianjin) Co., Ltd.
Branch Oce Shanghai
E-Mail: [e-mail]
www.geze.com.cn
GEZE Industries (Tianjin) Co., Ltd.
Branch Oce Guangzhou
E-Mail: [e-mail]
www.geze.com.cn
GEZE Industries (Tianjin) Co., Ltd.
Branch Oce Beijing
E-Mail: [e-mail]
www.geze.com.cn
France
GEZE France S.A.R.L.
E-Mail: france[email protected]
www.geze.fr
Hungary
GEZE Hungary Kft.
E-Mail: o[e-mail]
www.geze.hu
Iberia
GEZE Iberia S.R.L.
E-Mail: [e-mail]
www.geze.es
India
GEZE India Private Ltd.
E-Mail: o[e-mail]
www.geze.in
Italy
GEZE Italia S.r.l
E-Mail: [e-mail]
www.geze.it
GEZE Engineering Roma S.r.l
E-Mail: [e-mail]
www.geze.it
Korea
GEZE Korea Ltd.
E-Mail: [e-mail]
www.geze.com
Poland
GEZE Polska Sp.z o.o.
E-Mail: [email protected]om
www.geze.pl
Romania
GEZE Romania S.R.L.
E-Mail: o[e-mail]
www.geze.ro
Russia
OOO GEZE RUS
E-Mail: o[e-mail]
www.geze.ru
Scandinavia – Sweden
GEZE Scandinavia AB
E-Mail: [email protected]
www.geze.se
Scandinavia – Norway
GEZE Scandinavia AB avd. Norge
E-Mail: [email protected]om
www.geze.no
Scandinavia – Denmark
GEZE Danmark
E-Mail: [e-mail]
www.geze.dk
Singapore
GEZE (Asia Pacic) Pte, Ltd.
E-Mail: gezes[email protected].sg
www.geze.com
South Africa
GEZE South Africa (Pty) Ltd.
E-Mail: [e-mail]
www.geze.co.za
Switzerland
GEZE Schweiz AG
E-Mail: sch[email protected]om
www.geze.ch
Turkey
GEZE Kapı ve Pencere Sistemleri
E-Mail: o[e-mail]
www.geze.com
Ukraine
LLC GEZE Ukraine
E-Mail: o[e-mail]
www.geze.ua
United Arab Emirates/GCC
GEZE Middle East
E-Mail: [email protected]om
www.geze.ae
United Kingdom
GEZE UK Ltd.
E-Mail: [email protected]
www.geze.com
GEZE GmbH
Reinhold-Vöster-Straße 21–29
71229 Leonberg
Germany
Tel.: [phone]
Fax.: [phone]
www.geze.com