Graco 204867 User manual

306436L
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INSTRUCTIONS-PARTS LIST
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MODEL 204867
Hand Pump Assembly
HAND-OPERATED, 120-LB SIZE
Gear Lube Dispensers
175 psi (1.2 MPa, 12 bar) Maximum Working Pressure
Model Mounting Cover Meter
225376,
Series B
Portable Base Cover inline,
electronic
225378,
Series A
Portable Base Cover None
225380,
Series A
None Cover None
225384,
Series B
Portable Truck Cover inline,
electronic
HAND-OPERATED, 16-GALLON SIZE
Automatic Transmission
Fluid Dispenser
175 psi (1.2 MPa, 12 bar) Maximum Working Pressure
Model Mounting Cover Meter
225880,
Series B
Portable Base Cover inline,
electronic
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440--1441
http://www.graco.com
ECOPYRIGHT 1993, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
Model 225384
06789A
Model 225880
06790A

2 306436
Table of Contents
Installation 3..........................................................................................
Operation 4..........................................................................................
Dimensions Chart 4...................................................................................
Service 6............................................................................................
Parts
Hand Pump Assembly, Model 204867 7................................................................
Gear Lube Dispensers, Models 225378, 225376, 225380 8...............................................
Gear Lube Dispenser, Model 225384 9................................................................
Automatic Transmission Fluid Dispenser, Model 225880 10...............................................
Truck Assembly, Model 203650 10....................................................................
Portable Base Assembly, Model 203622 11.............................................................
Hose and Meter Assemblies, Models 239707, 239705 11.................................................
Warranty 12.........................................................................................
Graco Phone Number 12...............................................................................

3306436
Installation
See Fig.1 or Fig. 2, depending on your model.
Models with a Portable Truck
Insert the truck handle (708) into the sockets in the
truck base (701).
All Models
Place a full container of fluid on the base. Carefully
clean the container top before opening it to avoid fluid
contamination. Secure the drum or shield (401) with
the hardware provided.
Models with a Drum Cover
Install the drum cover (601) on the opened drum and
secure it with the thumbscrews (603).
All Models
Slide the pump extension tube (318) all the way down
on the riser tube (314). Insert the riser tube into the
opening in the top of the shield (401) or cover (601).
Lower the pump until the outlet housing (319) rests on
the shield or cover and secure it with the four screws
(309). Install the pump lever (316), clevis (311), and
hose and meter assembly (2 or 5).
To prime the pump, open the nozzle (502) and operate
the pump until fluid flows from the nozzle. Close the
nozzle and place it in the opening in the outlet housing
(319).
Fig. 1
311 316
319
601
603
502
5
309
314
318
104
101
102
06782A
Fig. 2
708
707
706
701
06783

4 306436
Operation
C
A
UTION
To avoid contamination when changing drums, do
not let the pump’s intake valve touch the floor or any
dirty surface.
Reset the meter to zero by pressing the RESET
button.
Insert the nozzle in the fill hole. Open the nozzle and
operate the pump. When finished, close the nozzle
and wipe off any excess fluid. Place the nozzle in the
opening in the outlet housing.
If the meter fails to register, it may be due to a low
battery. See the Service section in instruction manual
308687.
Models with Non-Drip Nozzle 200--348
The non-drip nozzle can be set in the automatic posi-
tion by turning it two or more turns counterclockwise.
Dimension Chart
Model No. Height
in. (mm)
Width
inch (mm)
Weight
lb (kg)
225376 37 (940) 19 (483) 36 (16)
225378 37 (940) 19 (483) 34 (15)
225380 35 (889) 16 (406) 18 (8)
225384 39 (991) 24 (610) 49 (22)
225880 37 (940) 19 (483) 35 (16)

5306436
Notes

6 306436
Service
Pump Service
NOTE: Clean all parts in non-flammable solvent. Dry
all parts thoroughly before reassembly.
1. Remove the pump from the cover or shield.
2. Slide the extension (318) up the riser tube (314) to
expose the intake valve (302).
3. Unscrew the intake valve (302) from the riser tube
(314). Disassemble the intake valve and clean and
inspect the parts. Replace worn or damaged parts.
4. Unscrew the riser tube (314) from the outlet
housing (319).
5. Pull the riser tube down off the connecting rod
(320) and piston (301).
6. Unscrew the piston (301) from the connecting rod
(320). Disassemble the piston and clean and
inspect the parts. Replace worn or damaged parts.
7. Loosen the packing nut (312).
8. Disconnect the rod (320) from the pump lever
(316). Pull the connecting rod down out of the
outlet housing (319).
9. Unscrew the packing nut (312) and remove the
packings (313). Clean and inspect the parts.
Replace worn or damaged parts.
10. Reassemble the pump in the reverse order,
following the lubrication and sealant notes in Fig.
3. Tighten the packing nut (312) just enough to
stop leakage.
308
Fig. 3
303
310
311
306
304
309
316
321
312
313
305 307
319
320
301f
301c
301d
301b
301a
301e
314
315
318
317
302b
302d
302c
302a
1
3
4
2
1
Lubricate threads 1
1
Lubricate I.D.
Lubricate O.D.
Apply pipe sealant
to threads
2
3
4
4
301
302
Hand Pump Assembly, Model 204--867,
Series A
06784A
322
4

7306436
Parts
Ref No. 3, Model 204867, Series A
Hand Pump Assembly
See Parts Drawing in Fig. 3.
Ref
No. Part No. Description Qty.
301 200753 PISTON ASSEMBLY
Includes items 301a to 301f 1
301a 100114 .BALL, steel, 7/16 in. dia. 1
301b 150134 .SPRING, compression 1
301c 150463 .GLAND, male 1
301d* 150464 .V--PACKING, leather 3
301e 150465 .SEAT, piston 1
301f 152559 .HOUSING, piston 1
302 202162 INTAKE VALVE HOUSING
Includes items 302a to 302d 1
302a 101021 .RING, retaining 1
302b 156738 .VALVE, poppet 1
302c 156739 .BODY, valve 1
302d 156750 .GUIDE, poppet 1
303 100133 LOCKWASHER, spring, 3/8 in. 1
304 100184 CAPSCREW, hex, 5/16--24 x 1 in. 1
305 100187 NUT, hex, 5/16--24 1
306 100191 NUT, wing, 5/16--18 1
307 100214 LOCKWASHER, spring, 5/16 in. 1
Ref
No. Part No. Description Qty.
308 100340 NUT, hex, 3/8--16 1
309 101120 SCREW, rd hd, 1/4--20 x 1--1/4 in. 4
310 150662 SCREW, pivot 1
311 150726 CLEVIS 1
312 154513 PACKING NUT 1
313* 154514 PACKING, duck and neoprene 2
314 156511 RISER TUBE 1
315 156593 O-RING, nitrile rubber 1
316 158769 LEVER, pump handle 1
317 159487 SPACER 1
318 159488 TUBE, extension 1
319 159923 HOUSING, outlet 1
320 159930 CONNECTING ROD 1
321 159931 SCREW, pivot 1
322 100119 ELBOW, 1/2 npt 1
* Keep spare on hand to reduce down time.

8 306436
Parts
Gear Lube Dispenser
Model 225378, Series A
without meter
Includes items 1, 3, 6, 201
Model 225376, Series B
with meter
Includes items 1, 2, 3, 6
Ref
No. Part No. Description Qty
1 203622 PORTABLE BASE ASSEMBLY
See separate Parts List, page 11 1
2 239705 HOSE & METER ASSEMBLY
See separate Parts List, page 11 1
3 204867 HAND PUMP ASSEMBLY
See separate Parts List, page 7 1
6 204574 COVER ASSEMBLY
See manual 306--345 1
201 214658 HOSE ASSEMBLY
Model 225378 only
Includes items 201a to 201c; See
separate Parts List on page 11, under
Ref No. 2, Hose & Meter Assembly 1
201
6
3
1
06787
Gear Lube Dispenser
Model 225380, Series A
Includes items 3, 6, 201
Ref
No. Part No. Description Qty
3 204867 HAND PUMP ASSEMBLY
See separate Parts List, page 7 1
6 204574 COVER ASSEMBLY
See manual 306345 1
201 214658 HOSE ASSEMBLY
Model 225378 only
Includes items 201a to 201c; See
separate parts list on page 11, under
Ref No. 2, Hose & Meter Assembly 1
201
06788
6
3

9306436
Parts
Gear Lube Dispenser
Model 225384, Series B
Ref
No. Part No. Description Qty
2 239705 HOSE & METER ASSEMBLY
See separate Parts List, page 11 1
3 204867 HAND PUMP ASSEMBLY
See separate Parts List, page 7 1
6 204574 COVER ASSEMBLY
See manual 306345 1
7 203650 TRUCK ASSEMBLY
See separate Parts List, page 10 1
7
3
2
6
06789A

10 306436
Parts
Automatic Transmission Fluid Dispenser
Model 225880, Series B
Ref
No. Part No. Description Qty
1 203622 PORTABLE BASE ASSEMBLY
See separate Parts List, page 11 1
3 204867 HAND PUMP ASSEMBLY
See separate Parts List, page 7 1
5 239707 DISPENSE KIT, metered
See separate Parts List, page 11 1
6 204574 COVER ASSEMBLY
See manual 306345 1
6
3
1
5
06790A
Ref No. 7, Part No. 203650, Series A
Truck Assembly,
Ref
No. Part No. Description Qty
701 203651 TRUCK BASE 1
702 100609 SCREW, rd hd, 1/4--20 x 3/8 in. 2
703 101242 RETAINING RING 2
704 101251 WHEEL 2
705 154636 WASHER 4
706 159912 THUMBNUT 2
707 159913 HOLD DOWN CLAMP,
steel drums only 2
159952* HOLD DOWN CLAMP,
5 gallon pail 2
708 159924 TRUCK HANDLE 1
* Must be ordered separately.
708
706
701
702
705
704
705
703
707
06797
706
707