Grizzly G0900 User manual

COPYRIGHT © OCTOBER, 2019 BY GRIZZLY INDUSTRIAL, INC. REVISED MARCH, 2020 (CS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CS20545 PRINTED IN TAIWAN V2.03.20
MODEL G0900
5 HP DELUXE SPINDLE SHAPER
OWNER'S MANUAL
(For models manufactured since 03/20)

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents
INTRODUCTION............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 6
SECTION 1: SAFETY....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Shapers ...................... 10
SECTION 2: POWER SUPPLY ...................... 11
SECTION 3: SETUP ....................................... 13
Needed for Setup ......................................... 13
Unpacking .................................................... 13
Inventory ...................................................... 14
Cleanup ........................................................ 15
Site Considerations ...................................... 16
Lifting & Placing Shaper .............................. 17
Anchoring to Floor ....................................... 17
Assembly ..................................................... 18
Adjusting Table Inserts ................................ 18
Preparing Spindle for Test Run ................... 19
Dust Collection ............................................. 20
Test Run ...................................................... 21
SECTION 4: OPERATIONS ........................... 22
Operation Overview ..................................... 22
Workpiece Inspection................................... 23
Using Featherboards ................................... 24
Changing Cutter Rotation ............................ 25
Changing Spindle Speed ............................. 25
Installing Cutters .......................................... 26
Adjusting Spindle Height .............................. 26
Adjusting Cutterhead Guard ........................ 27
Adjusting Fence ........................................... 27
Straight Shaping .......................................... 28
Digital Readout Operation ........................... 29
Using Rub Collars ........................................ 30
Irregular Shaping ......................................... 31
Pattern Work ................................................ 33
Shaping Small Stock .................................... 34
SECTION 5: SHOP-MADE
SAFETY ACCESSORIES ............................... 35
Making a Zero- Clearance Fence ................ 35
Making Featherboards ................................. 36
Making Push Sticks ..................................... 37
Making Box Guards ..................................... 38
SECTION 6: ACCESSORIES......................... 39
SECTION 7: MAINTENANCE......................... 42
Schedule ...................................................... 42
Cleaning & Protecting .................................. 42
Lubrication ................................................... 43
Replacing Spindle Bearings ......................... 44
V-Belt Tension & Replacement.................... 45
SECTION 8: SERVICE ................................... 46
Troubleshooting ........................................... 46
Adjusting Table Inserts ................................ 48
Zeroing Out Fence ....................................... 49
Aligning Fence Faces .................................. 50
Truing Wooden Fence ................................. 51
Aligning Pulleys............................................ 52
Adjusting Spindle Gib .................................. 53
SECTION 9: WIRING...................................... 54
Wiring Safety Instructions ............................ 54
Wiring Diagram ............................................ 55
Electrical Components ................................. 56
SECTION 10: PARTS..................................... 58
Guard, Fence & Table ................................. 58
Cabinet, Controls & Tools ............................ 60
Motor, Handwheel & Spindles ..................... 62
Labels & Cosmetics ..................................... 64
WARRANTY & RETURNS ............................. 65

-2- Model G0900 (Mfd. Since 03/20)
We stand behind our machines! If you have ques-
tions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
and manufacture date from the
machine ID label. This will help us help you faster.
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: [phone]
Email: [email protected]
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
Contact Info
We are proud to provide a high-quality owner’s
manual with your new machine!
We
made every effort to be exact with the
instruc-
tions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
sometimes the machine
you receive is
slightly different than shown in the manual
.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
,
check our
website for an updated version. W
e post
current
manuals and
manual updates for free
on our web-
site at
www.grizzly.com.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
Manufacture Date and Serial Number
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documenta-
tion is available for your machine.
Manufacture Date
Serial Number
Manual Accuracy
INTRODUCTION
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.

Model G0900 (Mfd. Since 03/20) -3-
Identification
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
For Your Own Safety Read Instruction Manual Before Operating Shaper
a) Wear eye protection.
b) Be sure keyed washer is directly under spindle nut and spindle nut is tight.
c) Feed work piece against rotation of cutter.
d) Do not use awkward hand positions.
e) Keep fingers away from revolving cutter–use fixtures when necessary.
f) Use overhead guard when adjustable fence is not in place.
A. Work Table
B. Table Featherboard (1 of 2)
C. Fence (1 of 2)
D. Fence Featherboard (1 of 2)
E. Guard Lock Knobs
F. Cutterhead Guard
G. Guard Adjustment Knobs
H. Spindle Assembly
I. Control Panel
J. Fence Lock Knobs
K. Fence Assembly Adjustment Knob
L. Fence Micro-Adjustment Knobs
M. Dust Ports
N. Cabinet Access Door
O. Miter Gauge
P. Spindle Elevation Handwheel
Q. Motor Access Panel
A
CDE
H
IJ
L
Q
O
P
M
F
E
GJ
N
K
B

-4- Model G0900 (Mfd. Since 03/20)
Controls &
Components
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
Refer to the following figures and descriptions to
become familiar with the basic controls and com-
ponents of this machine. Understanding these
items and how they work will help you understand
the rest of the manual and minimize your risk of
injury when operating this machine.
Work Area Controls
Figure 3. Cabinet components.
Spindle Elevation Handwheel: Raises and low-
ers spindle and cutter to desired height.
Cabinet Access Door: Allows access to inside
cabinet to change spindle speed and size.
Cabinet Access
Door
Spindle
Elevation
Handwheel
Control Panel
ON Button: Turns machine ON.
Emergency STOP Button: Turns machine OFF
and prevents it from starting.
Forward/Reverse (FOR/REV) Switch: Starts,
stops, and reverses spindle rotation.
Digital Readout (DRO) Screen: Displays height
of the spindle in either inches or millimeters.
Zeroing Button: Adjusts height to 0 in./mm.
mm/in. Button: Displays cutter height in either
inches or millimeters.
Figure 1. Control panel functions.
ON Button
mm/in. Button
Zeroing Button
DRO Screen
FOR/REV
Switch
Emergency
STOP Button
Inside Cabinet Controls
Spindle Assembly Lock Handle: Locks/unlocks
spindle seat to change spindle size.
Motor Bracket Handle: Engages and releases
V-belt tension.
Figure 2. Cabinet control functions.
Motor Bracket
Handle
Spindle Assembly
Lock Handle

Model G0900 (Mfd. Since 03/20) -5-
Featherboards: Guide and support workpiece as
it moves past cutterhead.
Cutterhead Guard: Adjusts to protect user from
accidental cutter contact or chips thrown by
cutterhead.
Guard Adjustment Knobs: Adjust guard posi-
tion/height.
Miter Gauge (not shown): Supports workpiece
for controlled straight or angled cuts as it slides
along the work table miter slot.
Starting Pin (not shown): Supports workpiece
during beginning of freehand cuts until workpiece
contacts rub collar (refer to Page 31).
Figure 4. Guard and table components.
Miter Gauge
Location
Starting Pin
Location
Cutterhead
Guard
Featherboard
Guard Adjustment
Knobs
Fence: Each fence is independently adjustable
side to side and front to back. Also removable for
easy replacement with a zero-clearance or other
custom-made fence.
Fence Lock Knobs: Tighten to lock fence posi-
tion on table.
Fence Micro-Adjustment Knobs: Move each
fence independently relative to cutterhead. One
turn moves each fence approximately 1/64" (.015").
Fence Assembly Adjustment Knob: Moves
entire fence and guard assembly on table using
rack and pinion. One turn is approximately 15/8" of
movement across table.
Featherboard Adjustment Handles: Adjusts
featherboard position.
Figure 5. Fence components.
Fence
Featherboard
Adjustment
Handles
Lock Knob
(1 of 2)
Fence Assembly
Adjustment Knob
Micro-Adjustment
Knobs

-6- Model G0900 (Mfd. Since 03/20)
The information contained herein is deemed accurate as of 7/30/2019 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3
Model G0900
MACHINE DATA
SHEET
Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]
MODEL G0900 5 HP DELUXE SPINDLE SHAPER
Product Dimensions:
Weight.............................................................................................................................................................. 657 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................ 39-1/2 x 35-1/2 x 50-1/2 in.
Footprint (Length x Width)............................................................................................................... 23-1/2 x 25-1/2 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 812 lbs.
Length x Width x Height....................................................................................................................... 44 x 39 x 61 in.
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Full-Load Current Rating........................................................................................................................................ 18A
Minimum Circuit Size.............................................................................................................................................. 30A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length............................................................................................................................................... 10 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type.............................................................................................................................................. L6-30
Switch Type............................................................................................ Control Panel w/Magnetic Switch Protection
Motors:
Main
Horsepower................................................................................................................................................ 5 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 18A
Speed................................................................................................................................................ 3450 RPM
Type.......................................................................................................................... TEFC Capacitor Start/Run
Power Transfer ............................................................................................................................................ Belt
Bearings..................................................................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type......................................................................................................... External
Main Specifications:
Operation Info
Max. Cutter Height....................................................................................................................................... 5 in.
Max. Cutter Diameter................................................................................................................................... 7 in.
Spindle Sizes.................................................................................................................................. 3/4, 1-1/4 in.
Spindle Lengths........................................................................................................................... 3-7/8, 5-7/8 in.
Exposed Spindle Length............................................................................................................. 3-7/8, 5-7/8 in.
Spindle Cap. Under the Nut........................................................................................................ 3-1/2, 5-1/8 in.
Spindle Speeds........................................................................................................ 5,000, 7,000, 10,000 RPM
Spindle Travel.............................................................................................................................................. 4 in.
Spindle Openings.......................................................................................................... 2-1/2, 4-1/8, 5-1/4, 7 in.
Machine Data Sheet

Model G0900 (Mfd. Since 03/20) -7-
The information contained herein is deemed accurate as of 7/30/2019 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 3
Model G0900
Table Info
Number of Table Inserts................................................................................................................................... 3
Table Insert Sizes I.D........................................................................................................ 2-1/2, 4-1/8, 5-3/4 in.
Table Insert Sizes O.D...................................................................................................... 4-5/8, 6-1/4, 8-3/8 in.
Table Counterbore Diameter................................................................................................................. 5-3/4 in.
Table Counterbore Depth......................................................................................................................... 5/8 in.
Table Size Length................................................................................................................................ 39-1/4 in.
Table Size Width................................................................................................................................. 31-1/2 in.
Table Size Thickness............................................................................................................................ 3-1/4 in.
Floor to Table Height........................................................................................................................... 35-1/4 in.
Table Fence Length............................................................................................................................. 44-1/2 in.
Table Fence Width................................................................................................................................ 1-1/4 in.
Table Fence Height............................................................................................................................... 4-3/4 in.
Miter Gauge Info
Miter Angle.................................................................................................................................. 0 - 60 deg. L/R
Miter Gauge Slot Type.............................................................................................................................. T-Slot
Miter Gauge Slot Width............................................................................................................................. 3/4 in.
Miter Gauge Slot Height........................................................................................................................... 3/8 in.
Construction
Table....................................................................................................................... Precision-Ground Cast Iron
Cabinet.......................................................................................................................................... Formed Steel
Fence.................................................................................................................................................. Aluminum
Miter Gauge........................................................................................................................................ Aluminum
Guard........................................................................................................................................... Polycarbonate
Spindle Bearings................................................................................................................ Sealed & Lubricated
Paint Type/Finish....................................................................................................................... Powder Coated
Other
Number of Dust Ports....................................................................................................................................... 2
Dust Port Size.............................................................................................................................................. 4 in.
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes
Serial Number Location .................................................................................................................................. ID Label
Sound Rating ..................................................................................................................................................... 85 dB
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Features:
Dual 4" Dust Ports
DRO for Height Positioning
Rack & Pinion Fence Adjustment
4-3/4" Aluminum Fence w/Featherboard Attachments
Various Power Feeder Attachment Locations
3 Speeds: 5000, 7000, 10,000 RPM
Fence Micro-Adjustment Knobs
Quick-Release Belt Tensioner
Poly-V Belt Drive
4" of Fence Travel
7" Maximum Cutter Diameter
3/4", 1-1/4" Spindles Included
Fully Adjustable Clear Guard
The information contained herein is deemed accurate as of 7/30/2019 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 3 OF 3
Model G0900
Accessories Included:
Open-End Wrenches 14 x 17mm, 22 x 24mm
Spindle Wrench 50mm
Hex Wrenches 3, 6mm
Combo Screwdriver #1
Starting Pin
Featherboards for Table and Fence

-8- Model G0900 (Mfd. Since 03/20)
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
Always discon-
nect machine from power supply BEFORE mak-
ing adjustments, changing tooling, or servicing
machine. This prevents an injury risk from unin-
tended startup or contact with live electrical com-
ponents.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper-
ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis-
connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin-
ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Alerts the user to useful information about proper operation of the
machine to avoid machine damage.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY