Grizzly G0631 User manual

MODEL G0631
79" X 28" DOWNDRAFT TABLE
OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.


4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
ELECTROCUTIONORDEATH
4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES

INTRODUCTION............................................................................................................................... 2
 
 
 
 
 
SECTION 1: SAFETY....................................................................................................................... 6
 
SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 9
 
SECTION 3: SETUP ....................................................................................................................... 10
 
 
 
 
 
 
 
 
SECTION 4: OPERATIONS ........................................................................................................... 17
 
 
SECTION 5: ACCESSORIES......................................................................................................... 18
SECTION 6: MAINTENANCE......................................................................................................... 19
 
 
 
SECTION 7: SERVICE ................................................................................................................... 20
 
SECTION 8: WIRING...................................................................................................................... 21
 
 
 
SECTION 9: PARTS....................................................................................................................... 24
 
 
 
WARRANTY AND RETURNS ........................................................................................................ 29
Table of Contents

 
INTRODUCTION


     

      
     
       



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Machine Description
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Contact Info
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Manual Accuracy

 
The information contained herein is deemed accurate as of 4/7/2010 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2Model G0631
MACHINE DATA
SHEET
Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]
MODEL G0631 79" X 28" EXTRA LONG DOWNDRAFT TABLE
Product Dimensions:
Weight.............................................................................................................................................................. 442 lbs.
Length/Width/Height...........................................................................................................27-3/4 x 78-3/4 x 39-3/4 in.
Foot Print (Length/Width).................................................................................................................. 27-3/4 x 78-3/4 in
Shipping Dimensions:
Type.................................................................................................................................... Cardboard/Wood Runners
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 486 lbs.
Length/Width/Height.................................................................................................................28-3/4 x 80-1/4 x 41 in.
Electrical:
Switch.................................................................................................................................... Toggle with Lockout Key
Switch Voltage...................................................................................................................................................... 110V
Cord Length.......................................................................................................................................................... 12 ft.
Cord Gauge....................................................................................................................................................14 guage
Minimum Circuit Size........................................................................................................................................ 15 amp
Plug Included.......................................................................................................................................................... Yes
Motors:
Main #2
Type....................................................................................................................ODP Capacitor Start Induction
Horsepower.................................................................................................................................................1 HP
Voltage........................................................................................................................................................110V
Phase........................................................................................................................................................ Single
Amps.............................................................................................................................................................12A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................Direct Drive
Bearings....................................................................................................................... Shielded and Lubricated
Main #1
Type....................................................................................................................ODP Capacitor Start Induction
Horsepower.................................................................................................................................................1 HP
Voltage........................................................................................................................................................110V
Phase........................................................................................................................................................ Single
Amps.............................................................................................................................................................12A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................Direct Drive
Bearings....................................................................................................................... Shielded and Lubricated

 
The information contained herein is deemed accurate as of 4/7/2010 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2Model G0631
Main Specifications:
Operation Info
Air Suction Cap........................................................................................................2874 CFM (1437 CFM X 2)
First Stage Filter Micron.................................................................................................................................... 1
Second Stage Filter Micron............................................................................................................................0.3
Filter Efficiency....................................................................................... First Stage: 70%, Second Stage: 85%
Impeller Type................................................................................................................................ Squirrel Cage
Impeller Size.............................................................................................................................. 9-3/4 x 6-1/4 in.
Inlet Hole Diameter.......................................................................................................................................8 in.
Outlet Size........................................................................................................................................9 x 7-1/2 in.
Filter Info
No. Of First Stage Filters...................................................................................................................................2
First Stage Filter Length............................................................................................................................. 25 in.
First Stage Filter Width...............................................................................................................................16 in.
First Stage Filter Thickness..........................................................................................................................1 in.
No. Of Second Stage Filters............................................................................................................................. 2
Second Stage Filter Length........................................................................................................................25 in.
Second Stage Filter Width..........................................................................................................................16 in.
Second Stage Filter Thickness.....................................................................................................................2 in.
Table Info
Table Size Length................................................................................................................................ 76-1/4 in.
Table Size Width.................................................................................................................................. 25-1/4 in.
Floor To Table Height.......................................................................................................................... 31-1/2 in.
No. Of Table Inserts...................................................................................................................................... 240
Construction Info
Impeller Const.......................................................................................................................................... Plastic
Table Const................................................................................................................................... Formed Steel
Table Inserts Const............................................................ Formed Steel with Non-Marring Rubber Grommets
Paint........................................................................................................................................... Powder Coated
Other Specifications:
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ................................................................................................. ID Label on Front of Machine
Assembly Time .................................................................................................................................................15 min.
Sound Rating ...................................................................................................................................................... 68 dB
Features:
Non-marring Rubber Grommets Support Workpiece
Two Convenient Dust Drawers
Dual 9-1/2" x 7" Squirrel Cage Fans
Durable Powder Coated Paint
Quiet Operation
 

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A. 
B. 
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D. 
E. 
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G. 
Identification







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4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
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SAFETY GLASSES WHEN OPERATING
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3. ALWAYS WEAR A NIOSH APPROVED
RESPIRATOR WHEN OPERATING
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For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
Safety Instructions for Machinery

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
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13.
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15. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
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23. CERTAIN DUST MAY BE HAZARDOUS
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No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with this machine. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this machine with respect
and caution to lessen the possibility of
operator injury. If normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
Additional Safety for Downdraft Tables
5.EMPTYING DUST DRAWER
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6.WOOD TOXICITY.




7. LEAD AND ASBESTOS.





8.EXPERIENCING DIFFICULTIES.   
     
     


1.FILTER CAPABILITIES  
        
.
    
      
  



2.IMPELLER EXPOSURE.  

.
3.MAINTENANCE/SERVICE.  

     


4.EXPLOSION RISK.   
      
      

       


     
       


 
Figure 2. 
<gdjcY^c\Egdc\
8jggZci8Vggn^c\Egdc\h
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
This machine MUST have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Extension Cords


       

 

 

SECTION 2: CIRCUIT REQUIREMENTS
Power Connection Device
Figure
2


110V Operation
Full Load Amperage Draw
      

 
 
Power Supply Circuit Requirements

        


       

       

If you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, con-
sult a qualified electrician.
 

Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
correctly grounded or
connected to the power
source. Get help if you
do not know what you are
doing.

 
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
SECTION 3: SETUP
       

Description Qty
  
  
  
  
  
Needed for Setup
      
    
        
please imme-
diately call Customer Service at [phone]
for advice.

       
Otherwise, filing a freight claim can be difficult.


Unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.

 
Inventory        



NOTICE
Some hardware/fasteners on the inventory
list may arrive pre-installed. Check mount-
ing locations before assuming that any
items from the inventory list are missing.



Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Box 1: (Figure 3) Qty
A.  
B.  
C.  
D.  
E.  
F.  
G.  
H.  
I. 

  
 
 
 

  






Figure 3.
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.

 
Hardware Recognition Chart

 
Site Considerations
Figure 4.
2EdlZg8dccZXi^dc
&'B^c^bjb
LVaa
.+
,.
(%
Weight Load
GZ[Zgidi]ZMachine Data Sheet[dgi]ZlZ^\]i
d[ndjgbVX]^cZ#BV`ZhjgZi]Vii]Zhjg[VXZjedc
l]^X]i]ZbVX]^cZ^heaVXZYl^aaWZVgi]ZlZ^\]i
d[i]ZbVX]^cZ!VYY^i^dcVaZfj^ebZcii]VibVnWZ
^chiVaaZYdci]ZbVX]^cZ!VcYi]Z]ZVk^Zhildg`"
e^ZXZi]Vil^aaWZjhZY#6YY^i^dcVaan!Xdch^YZgi]Z
lZ^\]i d[ i]Z deZgVidg VcY Vcn YncVb^X adVY^c\
i]VibVndXXjgl]ZcdeZgVi^c\i]ZbVX]^cZ#
Space Allocation
8dch^YZg i]Z aVg\Zhi h^oZ d[ ldg`e^ZXZ i]Vi l^aa
WZ egdXZhhZY i]gdj\] i]^h bVX]^cZ VcY egdk^YZ
Zcdj\]heVXZ VgdjcYi]Z bVX]^cZ[dgVYZfjViZ
deZgVidg bViZg^Va ]VcYa^c\ dg i]Z ^chiVaaVi^dc d[
Vjm^a^VgnZfj^ebZci#L^i]eZgbVcZci^chiVaaVi^dch!
aZVkZZcdj\]heVXZVgdjcYi]ZbVX]^cZiddeZc
dggZbdkZYddgh$XdkZghVhgZfj^gZYWni]ZbV^c"
iZcVcXZ VcY hZgk^XZ YZhXg^WZY ^c i]^h bVcjVa#
See below for required space allocation.
Physical Environment
I]Z e]nh^XVa Zck^gdcbZci l]ZgZ ndjg bVX]^cZ
^h deZgViZY ^h ^bedgiVci [dg hV[Z deZgVi^dc VcY
i]Zadc\Zk^ind[^ihXdbedcZcih#;dgWZhigZhjaih!
deZgViZi]^hbVX]^cZ^cVYgnZck^gdcbZcii]Vi^h
[gZZ [gdb ZmXZhh^kZ bd^hijgZ! ]VoVgYdjh X]Zb^"
XVah! V^gWdgcZ VWgVh^kZh! dg ZmigZbZ XdcY^i^dch#
:migZbZXdcY^i^dch[dgi]^hineZd[bVX]^cZgnVgZ
\ZcZgVaan i]dhZ l]ZgZ i]Z VbW^Zci iZbeZgVijgZ
gVc\Z ZmXZZYh )&¶&%);0 i]Z gZaVi^kZ ]jb^Y^in
gVc\ZZmXZZYh'%¶.*cdc"XdcYZch^c\0dgi]Z
Zck^gdcbZci ^h hjW_ZXi id k^WgVi^dc! h]dX`h! dg
Wjbeh#
Electrical Installation
EaVXZi]^hbVX]^cZcZVgVcZm^hi^c\edlZghdjgXZ#
BV`Z hjgZ Vaa edlZg XdgYh VgZ egdiZXiZY [gdb
igV[[^X! bViZg^Va ]VcYa^c\! bd^hijgZ! X]Zb^XVah!
dg di]Zg ]VoVgYh# BV`Z hjgZ id aZVkZ VXXZhh id
V bZVch d[ Y^hXdccZXi^c\ i]Z edlZg hdjgXZ dg
Zc\V\^c\VadX`dji$iV\djiYZk^XZ#
Lighting
A^\]i^c\ VgdjcY i]Z bVX]^cZ bjhi WZ VYZfjViZ
Zcdj\]i]VideZgVi^dchXVcWZeZg[dgbZYhV[Zan#
H]VYdlh!\aVgZ!dghigdWZZ[[ZXihi]VibVnY^higVXi
dg^beZYZi]ZdeZgVidgbjhiWZZa^b^cViZY#
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.

 
6.       
Figure 7    

Figure 7.



Figure 6.






Assembly
To assemble the downdraft downdraft table:
1. 

2. 


Figure 5
Figure 5..
3. 


4. 

       

5.          

  Figure 6     

Note: Be sure to remove the plastic wrap-
ping from the filters before installing. Also,
to ensure that the filters function correctly,
orient the filters so the metal webbing points
toward the impeller.



Moving & Placing
Base Unit
The Model G0631 is a
heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment to move
the shipping crate and
remove the machine from
the crate.

 
9.        


Figure 10
7. 
       
Figure 8
8.        
Figure9
Figure 9. 

Figure 8.




Figure 10.


10.        
       

Figure 11
Figure 11.








 
Test Run
       
        

       
  


        

     
TroubleshootingPage 20
To test run the machine:
1. 


2. 

3. CIRCUIT
REQUIREMENTSPage 9
4.         

ON
    
     


     
    
    

5. OFF
6. Steps 4–5ON
OFF
7. Figure 12
8.        

       


     
     

     

Figure 12.

 
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
SECTION 4: OPERATIONS
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Dust Drawers

Figure 13
A fire/explosion could
occur if this machine is
used to collect paint fumes
or overspray! Do not use
downdraft table as a paint
spray bench.
Figure 13.
Operation
To use the Model G0631:
1.       
        


2.       
      
Figure 14
Figure 14.

 
SECTION 5: ACCESSORIES

G5970—Electric Palm Sander
      
       
      


Figure 18. 
H5916—60 Grit 10 Pack Sandpaper for H3120
H5917—120 Grit 10 Pack for H3120
H5918—180 Grit 10 Pack for H3120
H5919—240 Grit 10 Pack for H3120
H3120—Palm Detail Sander

       
      
       


Figure 16. 
H4961—16" x 25" x 1" (1 Micron) Prefilter for
G0631
Figure 15. 
H4938—16" x 25" x 2" (0.3 Micron) Filter for
G0631
Figure 17. 
Using accessories or attachments not rec-
ommended for this machine may cause the
machine to function differently than intend-
ed, which may increase the risk of serious
personal injury.
NOTICE
Refer to the newest copy of the Grizzly
Catalog for other accessories available for
this machine.