Hallde RG-200 User manual

Service Manual
Vegetable Preparation Machine RG-200
100 – 230 V Single Phase
Date: 2015-08-27
Approved: Henrik Artursson

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Table of contents
GENERAL..................................................................................................................3
Installation, operation and cleaning...............................................................................................................................3
Tools....................................................................................................................................................................................3
Lubrication and thread locking......................................................................................................................................3
REMOVAL AND REPLACEMENT OF PARTS....................................................................2
Machine housing panels...................................................................................................................................................2
On and Off switches.........................................................................................................................................................3
Feed hopper switch...........................................................................................................................................................4
Pusher plate switch...........................................................................................................................................................4
RC Network.......................................................................................................................................................................5
Contactor...........................................................................................................................................................................6
Motor capacitor................................................................................................................................................................7
Pusher plate and seal........................................................................................................................................................7
Motor..................................................................................................................................................................................9
Planetary gears................................................................................................................................................................10
Seal washer......................................................................................................................................................................13
SERVICE PROCEDURES AND ADJUSTMENTS..............................................................14
Electrical controls test procedure.................................................................................................................................14
Motor test.........................................................................................................................................................................14
ELECTRICAL OPERATION .........................................................................................15
Component function.......................................................................................................................................................15
Component location......................................................................................................................................................16
Sequence of operation....................................................................................................................................................16
Electrical diagram..........................................................................................................................................................17
TROUBLESHOOTING ...............................................................................................18

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General
This service manual gives instructions for removal and replacement of parts including service
procedures and adjustments for the vegetable preparation machine RG-200.
This service manual is prepared for the use of trained service techniciansand should not be used
by those not properly qualified.
Installation,operationand cleaning
Refer to HALLDE User Manual.
Tools
Standards set of hand tools
Gear puller
Standard VOM/Multimeter with AC current tester
Lubricationandthread locking
Loctite 243or equivalent
Grease for lubrication of planetary gears
Food safe lubrication for lubricating seal washer
Mineral oil for lubrication feed handle shaft and linksleeve

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Removal and replacement of parts
Machine housing panels
Note! Disconnect the electric power to the machine!
1. Position the machine as shown and remove 4 access nuts to remove base.
2. Remove base.
3. Carefully slide both housing panels up and clear of studs.
4x access nuts
Base

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4. Reassemble in reverse order
OnandOff switches
Note! Disconnect the electric power to the machine!
1. Remove right side machine housing panel as outlined under MACHINE HOUSING PANELS.
2. Lift the locking tab to release switch from actuator body.
3. Disconnect lead wires from switch.
Locking tab
Switch
Actuator body