Havis Ds-pan-300 series User manual

DS-PAN-300-OMN_0310

www.havis.com

1-800-524-9900

DS-PAN-300 Series

Havis Rugged Mobile Docking Station

For Panasonic Toughbook U1

Havis is pleased to provide these set-up instructions to aid in the proper installation of

its DS-PAN-300 Series Docking Station.

For questions regarding the set-up of the DS-PAN-300 Series Docking Station please contact

Havis at 1.800-524-9900 or visit www.havis.com for additional product support and information.

Table of Contents

Hardware Kit……………………………………………………………………………………………………………………………………………….2

Strain Relief and Mounting Features………………………………………………………………………………………………………..2

Step 1: Mount DS-PAN-300 Series Bracket to Motion Device………………………………………………………………..3

Step 2: Attach Dock to Mounting Bracket………………………………………………………………………………………………..3

Step 3: Install Cable Cleats to Mounting Bracket…………………………………………………………………………………….4

Step 4: Installing External Power Supply with Cables…………………………………………………………………………….4

Step 5: Installing and Strain Relieving USB Cables………………………………………………………………………………….5

Step 6: Bundling and Routing the Cables………………………………………………………………………………………………….6

Step 7: Connecting the Antennas………………………………………………………………………………………………………………6

Step 8: Ensure Range of Motion and Secure Cables…………………………………………………………………………………7

Step 9: Install Cable Cover…………………………………………………………………………………………………………………………..8

Step 10: Install Stylus…………………………………………………………………………………………………………………………………..9

Locking the DS-PAN-300 Series Docking Station……………………………………………………………………………………….9

Bumper Replacement…………………………………………………………………………………………………………………………………..9

Integrally Strain Relieved Cables……………………………………………………………………………………………………………….10

Before Beginning

WARNING

NEVER STOW OR MOUNT THE DS-PAN-300 SERIES DOCKING STATION

DIRECTLY IN A VEHICLE AIRBAG DEPLOYMENT ZONE.

DO NOT USE COMPUTER WHILE DRIVING.

If using integrally strain relieved

USB cables, use a thin at blade

screw driver and thread directly

into plug box.

Tighten nger tight.

Do not over tighten.

FIG. W

Integrally Strain Relieved Cables

1. This product is intended to be powered by a UL Listed / IEC certied

Limited Power Source (LPS) Power Supply or Class 2 Power supply.

2. If the product is powered from the battery source of a vehicle,

the DC/DC adaptor needs to be certied as UL Listed for this application

(Adaptor - Vehicle Battery) with LPS output.

3. UL has not evaluated nor certied the product of the antenna

replication ports for outdoors use.

4. UL has not evaluated nor certied the GPS function of this product

for user location information in any form.

www.havis.com • 1-800-524-9900

110

Hardware Kit

The hardware kit should include:

1. Motion Mounting Bracket

2. Strain Relief Cleats (2)

3. Mounting Screws (4)

4. Wall Mount Bracket (2)

5. Zip Tie (8)

6. Strain Relief Cleat Screws (2)

7. M3 x 6mm Screws (4)

Strain Relief and Mounting Features

FIG. B

1 2 3

4 7

FIG. A

To lock the Toughbook U1 in the Dock,

insert the supplied barrel key and rotate

clock-wise 90°. Be sure to store spare key

in a safe place you will remember.

Then pass the stylus thru the string loop,

as shown, and pull tight.

Locking the DS-PAN-300 Series Dock

FIG. U

FIG. V

AMotion Mounting Bracket

BStrain Relief Cleats

CStrain Relief Cleats for Ports

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10 2

Step 10: Install Stylus

The DS-PAN-300 Series Dock has an

integrally molded cleat on each side of the

upper housing that gives you the option of

storing your stylus with the Dock.

To use the cleat, pass the stylus string

thru the cleat as shown, and pull it all

the way thru as in FIG. T.

FIG. T

Step 1: Mount DS-PAN-300 Series Bracket to Motion Device Step 9: Install Cable Cover

Install cable cover using supplied

M3 x 6mm screws. Install top two screws

rst. Torque screws to 6 inch-pounds.

Step 2: Attach Dock to Mounting Bracket

If mounting your Dock to motion

equipment, place the supplied motion

mounting bracket onto the mounting

device, aligning for best t of holes.

Be sure to get the top of the bracket

oriented to the top of the mount.

The bracket will t all Havis mounting,

and several popular competitive

devices. For the safest/most stable

mount assure at least three well

spaced fasteners can be used.

Fasten bracket to mounting device

using screws supplied with mounting

device (usually 1/4 -20) and torque to

mount manufacturer’s specications.

Attach the DS-PAN-300 Series Dock

to the mounting bracket using four

supplied (M6 x 12mm) mounting

screws. Torque to 40 inch-pounds.

FIG. C

FIG. D

FIG. E

FIG. R

FIG. S

www.havis.com • 1-800-524-9900

If the Toughbook approved Havis

Power Supply (Part # LPS-102) is used

it can be mounted directly to the

DS-PAN-300 Series Dock using the

#6-32 x 1-1/4 screws supplied with

the power supply.

While holding loop, rotate and tilt Dock

thru entire range of motion that will

be used in operation.

Adjust size of cable bundle loop so that

cables will never get “yanked” during

use/position adjustment as this can

damage cables and Dock.

Plug power supply input and

output cables into power supply,

as shown in FIG. H.

Step 8: Ensure Range of Motion and Secure Cables

Tie-oﬀ entire I/0 & RF cable bundle using

supplied cable ties as shown in FIG. O.

Hold (or tape) entire bundle to stationary

part of mounting system.

Install cable cleat to mounting

bracket at locations shown

in FIG. F using supplied

M4 x 5mm long screws.

Torque to 5 inch-pounds while

using nger to hold cleat level

against torque.

Step 3: Install Cable Cleats to Mounting Bracket

Step 4: Installing External Power Supply with Cables

Once loop size is set, tie-oﬀ, as shown

in FIG. Q, with a large cable tie.

FIG. F

FIG. G

FIG. H

FIG. O

FIG. P

FIG. Q

Cable Tie

Hold or Tape

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8 4

The right angle power cable dictates

that the cable route to the right.

Routing as shown in FIG. K will provide

the cleanest install.

Strain relieve power cable at

the VGA cable cleat, as shown.

Bundle cables and tie together

in neat bundles, as shown.

Size of each bundle must be

small enough to pass thru exit

in cable cover installed in FIG. L.

Step 5: Installing and Strain Relieving USB Cables

Plug I/0 cables into their respective

ports, and strain relieve each cable to

the integrally molded cleat above each

connector using the supplied cable ties.

Step 6: Bundling and Routing the Cables

Step 7: Connecting the Antennas

Tie-oﬀ/strain relieve bundles to strain

relief cleats, previously installed to

mounting brackets, as shown.

Screw in RF antennae

(if so equipped), as shown.

FIG. I

FIG. J

FIG. K

FIG. L

FIG. M

FIG. N

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NOTE: If installing the Cradle Only Dock (Part # DS-PAN-302), skip ahead to Step 10 on page 9

The right angle power cable dictates

that the cable route to the right.

Routing as shown in FIG. K will provide

the cleanest install.

Strain relieve power cable at

the VGA cable cleat, as shown.

Bundle cables and tie together

in neat bundles, as shown.

Size of each bundle must be

small enough to pass thru exit

in cable cover installed in FIG. L.

Step 5: Installing and Strain Relieving USB Cables

Plug I/0 cables into their respective

ports, and strain relieve each cable to

the integrally molded cleat above each

connector using the supplied cable ties.

Step 6: Bundling and Routing the Cables

Step 7: Connecting the Antennas

Tie-oﬀ/strain relieve bundles to strain

relief cleats, previously installed to

mounting brackets, as shown.

Screw in RF antennae

(if so equipped), as shown.

FIG. I

FIG. J

FIG. K

FIG. L

FIG. M

FIG. N

www.havis.com • 1-800-524-9900

NOTE: If installing the Cradle Only Dock (Part # DS-PAN-302), skip ahead to Step 10 on page 9

If the Toughbook approved Havis

Power Supply (Part # LPS-102) is used

it can be mounted directly to the

DS-PAN-300 Series Dock using the

#6-32 x 1-1/4 screws supplied with

the power supply.

While holding loop, rotate and tilt Dock

thru entire range of motion that will

be used in operation.

Adjust size of cable bundle loop so that

cables will never get “yanked” during

use/position adjustment as this can

damage cables and Dock.

Plug power supply input and

output cables into power supply,

as shown in FIG. H.

Step 8: Ensure Range of Motion and Secure Cables

Tie-oﬀ entire I/0 & RF cable bundle using

supplied cable ties as shown in FIG. O.

Hold (or tape) entire bundle to stationary

part of mounting system.

Install cable cleat to mounting

bracket at locations shown

in FIG. F using supplied

M4 x 5mm long screws.

Torque to 5 inch-pounds while

using nger to hold cleat level

against torque.

Step 3: Install Cable Cleats to Mounting Bracket

Step 4: Installing External Power Supply with Cables

Once loop size is set, tie-oﬀ, as shown

in FIG. Q, with a large cable tie.

FIG. F

FIG. G

FIG. H

FIG. O

FIG. P

FIG. Q

Cable Tie

Hold or Tape

www.havis.com • 1-800-524-9900

8 4

Step 1: Mount DS-PAN-300 Series Bracket to Motion Device Step 9: Install Cable Cover

Install cable cover using supplied

M3 x 6mm screws. Install top two screws

rst. Torque screws to 6 inch-pounds.

Step 2: Attach Dock to Mounting Bracket

If mounting your Dock to motion

equipment, place the supplied motion

mounting bracket onto the mounting

device, aligning for best t of holes.

Be sure to get the top of the bracket

oriented to the top of the mount.

The bracket will t all Havis mounting,

and several popular competitive

devices. For the safest/most stable

mount assure at least three well

spaced fasteners can be used.

Fasten bracket to mounting device

using screws supplied with mounting

device (usually 1/4 -20) and torque to

mount manufacturer’s specications.

Attach the DS-PAN-300 Series Dock

to the mounting bracket using four

supplied (M6 x 12mm) mounting

screws. Torque to 40 inch-pounds.

FIG. C

FIG. D

FIG. E

FIG. R

FIG. S

www.havis.com • 1-800-524-9900

Hardware Kit

The hardware kit should include:

1. Motion Mounting Bracket

2. Strain Relief Cleats (2)

3. Mounting Screws (4)

4. Wall Mount Bracket (2)

5. Zip Tie (8)

6. Strain Relief Cleat Screws (2)

7. M3 x 6mm Screws (4)

Strain Relief and Mounting Features

FIG. B

1 2 3

4 7

FIG. A

To lock the Toughbook U1 in the Dock,

insert the supplied barrel key and rotate

clock-wise 90°. Be sure to store spare key

in a safe place you will remember.

Then pass the stylus thru the string loop,

as shown, and pull tight.

Locking the DS-PAN-300 Series Dock

FIG. U

FIG. V

AMotion Mounting Bracket

BStrain Relief Cleats

CStrain Relief Cleats for Ports

www.havis.com • 1-800-524-9900

10 2

Step 10: Install Stylus

The DS-PAN-300 Series Dock has an

integrally molded cleat on each side of the

upper housing that gives you the option of

storing your stylus with the Dock.

To use the cleat, pass the stylus string

thru the cleat as shown, and pull it all

the way thru as in FIG. T.

FIG. T