Henny Penny FlexFusion FPE-615 User manual

Model
FPE-615
FPE-621
FPE-115
FPE-121
Installation
manual
FlexFusion® ELECTRIC
PLATINUM COMBI with
smoker box
FM08-662C • 8/31/2022
FM08-662C en-US
Read the operating instructions prior to commissioning

Manufacturer
Henny Penny Corporation
P.O.Box 60
Eaton,OH 45320
USA
Phone [phone]
Fax [phone]
Toll free in USA
Phone [phone]
Fax [phone]
www.hennypenny.com
2 Installation instructions

Directory of contents
3Installation instructions
1Introduction......................................................................... 5
1.1About this manual ............................................................................ 5
1.1.1Explanation of signs ..................................................................................  6
1.2Personnel qualifications.................................................................. 7
1.3Use of the unit................................................................................... 7
1.4Warranty............................................................................................ 7
2Safety instructions ............................................................. 8
3Description of the unit ..................................................... 10
3.1Overview of the unit ....................................................................... 10
3.2Planning drawing............................................................................ 11
3.3Unit and connection data............................................................... 12
4Transporting the unit ....................................................... 18
4.1Transporting the unit to the installation site ............................... 18
4.2Unpacking the unit ......................................................................... 19
5Installing the unit.............................................................. 20
5.1Maintaining minimum clearances................................................. 21
5.2Lifting the unit off the pallet .......................................................... 23
5.3Installing the unit on the unit legs ................................................ 23
5.4Setting up the unit on a base frame.............................................. 24
5.4.1Installing the support rack .......................................................................  25
5.5Aligning the unit ............................................................................. 25
5.6Fastening the unit to the floor....................................................... 25
5.6.1Securing the unit to prevent tipping.........................................................  25
5.6.2Securing the unit to prevent slipping .......................................................  28
5.6.3Unit on casters: Attach both castor stops to the floor..............................  30
5.7Unit on casters: Secure device to the wall .................................. 30
6Connecting the unit.......................................................... 31
6.1Opening and closing the housing................................................. 31
6.1.1Removing and attaching the side wall.....................................................  31
6.2Making the electrical connection.................................................. 32
6.2.1Adjusting the unit to the supply voltage...................................................  34
6.2.2Connecting the electrical connection line ................................................  36
6.2.3Connecting the power optimization system.............................................  37
6.2.4Connecting the potential equalization .....................................................  38
6.3Connecting the kitchen guiding system ...................................... 39
6.4Performing the basic setting of the control................................. 40
6.4.1Changing the basic setting of the control ................................................  40
6.5Making the water connection ........................................................ 41
6.5.1Connecting the drinking water connection line........................................  42
6.5.2Connecting softened drinking water to both connections........................  43
FM08-662C

Directory of contents
4 Installation instructions
6.6Making the waste water connection ............................................. 44
6.6.1Connecting the waste water line to a permanent connection..................  44
6.7Making the exhaust air connection .............................................. 45
6.7.1Connecting the exhaust air line ...............................................................  45
7Testing the function ......................................................... 47
7.1Checking the controls.................................................................... 47
7.2Checking the inspection of the cooking chamber door ............. 47
7.3Heating and rinsing the unit.......................................................... 48
8Putting the unit into service ............................................ 49
8.1Nameplate  ...................................................................................... 49
8.2Filling out the Start-up operation report ...................................... 49
FM08-662C

Introduction
5Installation instructions
1 Introduction
1.1 About this manual
The installation instructions are part of the unit and contain
information on safe installation of the unit.
Observe the following notes and adhere to them:
•Read the installation instructions completely prior to installation.
•Make the installation instructions available to the installation fitter
at the operating site at all times.
•Preserve the installation instructions throughout the service life of
the unit.
•Insert any additions from the manufacturer.
•Pass on the installation instructions to any subsequent operator of
the unit.
Target group The target group of the installation instructions is trained qualified
personnel that is familiar with installing and operating the unit.
Figures All figures in this manual are intended as examples. Discrepancies
can arise between this and the actual unit.
FM08-662C

Introduction
6 Installation instructions
1.1.1 Explanation of signs
DANGER Imminent danger
Failure to comply will lead to death or very severe injuries.
WARNING Potential danger
Failure to comply can lead to death or very severe injuries.
CAUTION Dangerous situation
Failure to comply can lead do slight to moderately severe injuries.
NOTICE Property damage
Failure to comply can cause property damage.
INFORMATION Information
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
•Listing of information.
Action steps which can be performed in
any sequence.
1.
2.
Action steps which must be performed
in the specified sequence.
Result of an action performed or
additional information relating to it.
FM08-662C

Introduction
7Installation instructions
1.2 Personnel qualifications
Explanation of qualification
Skilled personnel •A skilled person is someone who, on the basis of
their technical training, knowledge and experience
as well as familiarity with the applicable standards,
can assess the assigned work and recognize pos-
sible dangers.
Type of activity Qualification
Electrical connection •Electrician
•Specialized training
•Employee of the responsible technical company
Water connection •Water specialist
•Specialized training
•Employee of the responsible technical company
Waste water connection •Waste water specialist
•Specialized training
•Employee of the responsible technical company
1.3 Use of the unit
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
1.4 Warranty
The warranty is void and safety is no longer assured in the event of:
•Improper conversion or technical modifications of the unit,
•Improper use,
•Improper startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
FM08-662C

Safety instructions
8 Installation instructions
2 Safety instructions
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The installation fitter must be familiar with regional regulations and
observe them.
The installation fitter must observe the safety instructions in these
installation instructions and in the "Safety information" chapter of the
operating instructions.
Ensuring conformity with
standards
Observe applicable international, European and national laws,
regulations, standards and directives for the unit when transporting,
setting up and connecting it.
Improper installation Risk of property damage and personal injury from improper
installation
•Install the unit only as specified in these installation instructions.
•Do not add anything to the unit or modify the unit.
•Use only original spare parts.
Transportation and storage Risk of personal injury and property damage from improper
transportation and improper storage
•Store the unit in a dry, frost-free environment.
•Observe the safety regulations for the lifting gear used.
•Attach the unit to the lifting gear securely during transport and
installation, and prevent it from dropping.
•Transport the unit in an upright position, do not tilt or stack.
•Pay attention to protruding parts when transporting the unit
without packaging.
Fire prevention Risk of fire from combustible surfaces
•Observe general fire prevention regulations.
Organizational measures Risk of property damage and personal injury from lack of
organizational measures
•Identify danger zones when transporting, installing and connecting
the unit.
•Prior to starting the installation tasks, notify any operator present
about the procedure.
•Prior to starting the installation task, discuss how to behave in an
emergency.
•Use equipment and protective gear suitable for the activity.
•Brace housing components to prevent them from falling over and
dropping.
FM08-662C

Safety instructions
9Installation instructions
Installation Risk of property damage and personal injury from improper
installation
•Ensure that the installation area has adequate load-bearing
capacity.
•Wear safety shoes and protective gloves.
Electrical connection Risk of fire from improper connection
•Observe applicable regional regulations of the electric supplier.
•Ensure that only electricians licensed by the electric supplier
connect the unit.
•Ensure that the electrical system is earthed by a protective
earthing conductor.
•Note the information on the nameplate.
Danger of electric shock from live components.
•Prior to working on the electrical system, switch off the unit,
disconnect the electrical system from the mains and prevent
power from being switched on again. Check to ensure the system
is dead.
•Use only insulated tools.
Unit on casters Danger of a line breaking if subjected to high tensile load
•Using a chain to provide strain relief for the connection lines,
secure the unit at the installation site so that the connection lines
are not put under tension when the unit is moved. The strain relief
must be designed for a tensile load of at least 0.6 kN.
Commissioning Risk of property damage and personal injury from improper
commissioning
•Read the operating instructions prior to commissioning. Observe
the safety instructions in these installation instructions and in the
"Safety information" chapter of the operating instructions.
•Only put the unit into service after a successful function test in its
assembled state.
•Put the unit into service only after it has reached room
temperature.
•Observe the units during operation.
FM08-662C

Description of the unit
10 Installation instructions
3 Description of the unit
3.1 Overview of the unit
t
s
q
p
o
n
m
l
k
ji h g f
e
d
c
b
a
r
Image: Unit with tray rack trolley
a Tray rack k Nameplate
b Insulating disk l Base frame (optional)
c Door handle m Unit leg
d Cooking chamber door n Operating unit
e Tray rack trolley (optional) o Housing
f Vapor drainage channel, door p Smoker box
g Vapor drainage channel, unit q Air inlet nozzle
h Guide rail for tray rack (optional) r Steam outlet nozzle
i USB port (covered) s Core temperature sensor (optional)
j Hand shower (optional) t Core temperature sensor
connection (optional)
FM08-662C

Description of the unit
11Installation instructions
a
h
fb
c
d
g
e
Image: Smoker box
a Ventilation grille e Housing
b Firebox f Power cable
c Handle g
Outgoing air pipe
closure
d Display elements h Outgoing air pipe
3.2 Planning drawing
F
BA CDE
H
G
Image: Sizes 6XX and 1XX
Size 615, 621 115, 121
A50 (1,97) 50 (1,97)
B997 (39,25) 997 (39,25)
C50 (1,97) 50 (1,97)
D50 (1,97) 50 (1,97)
E799 (31,46) 799 (31,46)
F989 (38,94) 1259 (49,57)
G850 (33,46) 580 (22,83)
FM08-662C
H1839 (72,4) 1839 (72,4)
All dimensions in mm (in)

Description of the unit
12 Installation instructions
3.3 Unit and connection data
INFORMATION • All voltages listed below are technically available.
• For some voltages, however, the implementation must be agreed with the
manufacturer.
• The voltage for which the device is designed is indicated on the nameplate.
Size 615 621 115 121
Dimensions
Unit
Length x Width x Height (mm
(in))
997 (39,25) x 799 (31,46) x 989 (38,94) 997 (39,25) x 799 (31,46) x 1259 (49,57)
Weight
Unit ≈ (kg (lb)) 129 (284,4) 134 (295,5) 149 (328,5) 154 (339,6)
Emissions
Noise level (db(A)) < 70
Steam output (g/h (oz/h)) 2760 (97,35) 5540 (195,41) 4210 (148,5) 8080 (285,01)
Steam output (m³/h (cuft/h)) 4,7 (165,9) 9,4 (331,7) 7,1 (250,5) 13,7 (483,4)
Latent heat dissipation (W) 1872 3762 2862 5490
Sensible heat dissipation (W) 1248 2508 1908 3660
The sensible and latent heat amounts are determined in Germany on the basis of VDI 2052 at a connection voltage of
400 V. The applicable regional regulations may vary from this.
Operating environment
Temperature (°C (°F)) 5 (41 ) — 40 (104 )
Relative humidity (%)
non-condensing
95
Electrical connection
Protective system IPX5
Type of connection 3PE / AC 50/60Hz, 3NPE / AC 50/60Hz
Voltage (V) 200
Connected load (kW) 10.1 16.3 14.7 25.5
Fuse (A) 3 x 35 3 x 50 3 x 50 3 x 80
Voltage (V) 208
Connected load (kW) 10.2 17.4 15.7 27.3
Fuse (A) 3 x 35 3 x 50 3 x 50 3 x 80
Voltage (V) 220
Connected load (kW) 11.6 19.7 17.7 30.8
FM08-662C

Description of the unit
13Installation instructions
Size 615 621 115 121
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100
Voltage (V) 230
Connected load (kW) 12.6 21.4 19.3 33.6
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100
Voltage (V) 240
Connected load (kW) 13.7 23.3 21 36.5
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100
Voltage (V) 380
Connected load (kW) 9.4 18.9 14.4 27.6
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50
Voltage (V) 400
Connected load (kW) 10.4 20.9 15.9 30.5
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50
Voltage (V) 415
Connected load (kW) 11.2 22.5 17.1 32.8
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50
Voltage (V) 440
Connected load (kW) 10.4 20.9 15.8 30.5
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50
Voltage (V) 480
Connected load (kW) 12.3 20.9 18.9 32.6
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50
Softened drinking water connection
Water type Softened drinking water, cold
Residual hardness CaCO3
(mmol/l (ppm))
< 1 (100 ppm)
Chloride Cl (mg/l) < 100
Iron Fe (mg/l) < 0.2
Connection pressure (kPa (psi)) 200 (29) — 600 (87)
Connection (") R 3/4
Drinking water connection
Water type Drinking water, cold
Carbonate hardness CaCO3
(mmol/l (ppm))
< 4 (400 ppm)
Connection pressure (kPa (psi)) 200 (29) — 600 (87)
Connection (") R 3/4
Water consumption, steaming
Softened drinking water (l/h
(gal/h))
16 (4,23) 21 (5,55) 18 (4,76) 24 (6,34)
FM08-662C

Description of the unit
14 Installation instructions
Size 615 621 115 121
Water consumption, combisteaming
Softened drinking water (l/h
(gal/h))
3,5 (0,92) 4,6 (1,22) 4 (1,06) 5,3 (1,4)
Water consumption, WaveClean cleaning program
Softened drinking water (l (gal)) 3 l (0,79)
Drinking water (l (gal)) 32 l (8,45)
Waste water connection
Waste water type Dirty water, maximum 80 °C (176 °F)
Connection to unit (mm (in)) 50 (1,97)
Maximum length (m (ft)) 1 (3,3) with downward slope of at least 5% or 3°
Temperature resistance (°C
(°F))
95 (203 )
Maximum flow rate (l/min (gal/
min))
10 (2,64)
Exhaust air connection
Connection to unit (mm (in)) 53 (2,09)
Maximum length (m (ft)) 2,5 (8,2)
Temperature resistance (°C
(°F))
180 (356)
If both cooking chambers are used at the same time, the values given in the individual columns are added together.
Floor fastening
Absolutely essential for the following unit types
FKECOD615 Only in conjunction with base cabinet and underframe
FKECOD621
FKECOD115
FKECOD121
FKECOD121-621 Only in conjunction with stacking kit
FKECOD115-621
FKECOD121-615
FKECOD115-615
FKECOD215 on casters
FKECOD221 on casters
Transformer voltage
Type of connection 3NPE / AC 50/60 Hz, 3PE / AC 50/60 Hz
Voltage range (V) 200 — 240
Transformer T1
Wire identification or color blue red
Voltage measured (V) Voltage at transformer (V)
FM08-662C

Description of the unit
15Installation instructions
Type of connection 3NPE / AC 50/60 Hz, 3PE / AC 50/60 Hz
Voltage range (V) 200 — 240
Transformer T1
190 — 200 0 200
201 — 220 0 220
221 — 230 0 230
231 — 240 0 240
241 — 250 0 250
Type of connection 3NPE / AC 50/60 Hz, 3PE / AC 50/60 Hz
Voltage range (V) 380 — 415
Transformer T1
Wire identification or color blue red
Voltage measured (V) Voltage at transformer (V)
370 — 380 0 220
381 — 400 0 230
401 — 420 0 240
Type of connection 3PE / AC 50/60 Hz
Voltage range (V) 380 — 480
Transformer T0 T1
Wire identification or color T0 - 0 V T0 - 230 V T0 - 400 V blue red
Voltage measured (V) Voltage at transformer (V)
370 — 380 0 219 400 0 230
381 — 415 0 230 400 0 230
416 — 450 0 230 440 0 230
451 — 490 0 230 480 0 230
Basic setting of the control
Basic setting Parameter
s
Standard
value
Range of
adjustment
Explanation
Supply voltage 14 400 100 — 500 V Enter the local, mean voltage between the
line conductors.
Date / time yyyy - mm - dd Year - Month - Day
hh : mm Hour : Minute
FM08-662C

Description of the unit
16 Installation instructions
Basic setting Parameter
s
Standard
value
Range of
adjustment
Explanation
Altitude 2 0—999 0—999 m (3277
ft)
Request the altitude above sea level from
the local weather station. If the altitude is
unknown, enter 0—999 m (3277 ft).
1000 m (3280
ft)—1999 m
(6557 ft)
2000 m (6560
ft)—2499 m
(8197 ft)
2500 m (8200 ft)
or higher
Volume of audible
signal
Medium Individual Sets the volume.
Temperature unit
setting
1 °C °C Celsius (°C)
°F Fahrenheit (°F)
Volume unit 34 ml (ml) Milliliter (ml)
(fl.oz.) Fluid ounce (fl.oz.)
35 Imperial
(fl.oz.)
Imperial (fl.oz.) Imperial fluid ounces
U.S. (fl.oz.) U.S. fluid ounces
Water filter
maintenance
44 0 0 — 99900 l
(26393,66 gal)
Water quantity up to the maintenance
message.
0 = No maintenance message
Network DHCP Network address
and DHCP
Select and set interface.
Kitchen control
technology
652 Disabled 0 = Disabled
1 = Active
Indicates whether the kitchen guiding
system is in use.
659 Ethernet 0 = Ethernet
1 = Serial
Type of signal transmission (interface)
653 1188 0 — 65535 TCP port setting
654 254 0 — 254 Unit address
80% power 3 100 80 % Power can be limited to 80% (for special
applications).
100 %
Power optimization
system
42 Off On If a power optimization system is
connected, "On" must be selected for the
unit to heat.
Off
Settings parameters 1. Set parameters via the roller.
2. Tap the "Read" button to display the
set values.
3. Specify another value via the button
panel.
4. Press the "Write" button to save the
new value.
FM08-662C

Description of the unit
17Installation instructions
Basic setting of control (Advanced)
Basic setting Parameter
s
Standard
value
Range of
adjustment
Explanation
Generator mode 45 0 0 = No When a generator is used to supply
electricity
1 = Yes
Steam elimination 48 1 0 = Low Sets the steam elimination level
1 = Normal
2 = High
Time format 675 0 0 = 24 h Set the 12-h or 24-h time format
1 = 12 h
Format for cooking
program times
676 0 0 = hh:mm
1 = mm:ss
2 = automatic
Display format for cooking program times
FM08-662C

Transporting the unit
18 Installation instructions
4 Transporting the unit
CAUTION Risk of property damage and personnel injury from tipping unit
• Stay clear of lifted unit.
• Move lifted unit carefully.
CAUTION Risk of property damage and personnel injury from tipping unit
• Do not drive the unit with casters to the installation site on the casters.
ðOnly move the unit to the installation site using a suitable means of
transport.
NOTICE Risk of property damage from improper transport
• Transport the unit upright.
• Do not tilt or stack the unit.
• Pay attention to protruding parts when transporting the unpacked unit.
Prior to transporting the unit to the installation site, ensure that:
•The roadway has adequate load-bearing capacity.
•Wall openings are large enough.
4.1 Transporting the unit to the installation site
Image: Lengthwise and crosswise transport on pallet
Use suitable transport means to move unit to its installation site.
FM08-662C

Transporting the unit
19Installation instructions
4.2 Unpacking the unit
CAUTION Risk of injury from sharp edges
• Wear protective gloves.
INFORMATION When unpacking the unit, inspect it for transport damage.
Do not install damaged units or put into service.
1. Remove the packaging.
2. Pull the protective film off the unit.
3. Remove all packaging material from the cooking chamber.
4. Clean the unit (See Operating instructions).
5. Enter the information from the nameplate into the Start-up operation
report.
6. Enter the information from the nameplate into the Operating
instructions.
FM08-662C

Installing the unit
20 Installation instructions
5 Installing the unit
DANGER Risk of poisoning from exhaust gases
• Ensure that exhaust gases are routed to the outside.
• A constant exchange of air must be guaranteed.
• Install the unit below ventilation systems.
• A pure recirculation hood is not allowed.
• Ensure that the unit can be operated only when the ventilation system is
switched on.
WARNING Risk of burns from spraying hot fat
• Install deep-fat fryers outside the range of the hand shower.
WARNING Danger of the unit tipping over on casters
If the unit is tilted on casters, it may tip over and seriously injure you.
• Do not tip the unit on casters.
CAUTION Risk of crushing from improper installation
• Protect the unit and work area during installation and alignment.
CAUTION Risk of fire from failure to observe applicable regional fire preven-
tion regulations
• Observe applicable regional fire prevention regulations.
CAUTION Fire hazard due to unsuitable fire protection filters
• Only operate the unit under a ventilation system with a certified flame pro-
tection filter.
NOTICE Risk of property damage from overheating of the unit
• Do not install the unit close to heat sources.
Existing fire extinguishing system
Smoke is generated when the SmokeInside is being used.
•Adjust the settings of an existing fire extinguishing system within the
limits allowed by local regulations.
FM08-662C