Henny Penny FlexFusion Platinum User manual

Model
FPDE615.615
Installation
manual
FM 05-253-B • 07/14/2020
Read the operating manual prior to commissioning
FPDE615.216
FPDE621.615
FPDE621.621
FPDE115.615
FPDE115.621
FPDE121.615
FPDE121.621
FlexFusion® ELECTRIC
PLATINUM COMBI TEAM
PLATINUM
FUSION
FLEX
FM05-253-B en-US

Henny Penny Corporation
P.O.Box 60
Eaton,OH 45320
USA
Phone [phone]
Fax [phone]
Toll free in USA
Phone [phone]
Fax [phone]
www.hennypenny.com
2 Installation instructions

Directory of contents
3Installation instructions
1Introduction......................................................................... 5
1.1About this manual ............................................................................ 5
1.1.1Explanation of signs ..................................................................................  6
1.2Personnel qualifications.................................................................. 7
1.3Use of the unit................................................................................... 7
1.4Warranty............................................................................................ 7
2Safety instructions ............................................................. 8
3Description of the unit ..................................................... 10
3.1Overview of the unit ....................................................................... 10
3.2Unit and connection data............................................................... 10
4Transporting the unit ....................................................... 16
4.1Transporting the unit to the installation site ............................... 16
4.2Unpacking the unit ......................................................................... 16
5Installing the unit.............................................................. 18
5.1Minimum clearances ...................................................................... 18
5.2Lifting the unit off the pallet .......................................................... 19
5.3Installing the unit on the unit legs ................................................ 20
5.4Aligning the unit ............................................................................. 20
5.5Fastening the unit to the floor....................................................... 21
5.5.1Securing the unit to prevent tipping.........................................................  21
5.5.2Units with casters: Fasten both caster stops to the floor.........................  23
5.6Units with casters: Securing the unit to the wall ........................ 24
6Connecting the unit.......................................................... 25
6.1Opening and closing the housing................................................. 25
6.1.1Removing and attaching the side wall.....................................................  25
6.2Making the electrical connection.................................................. 26
6.2.1Adjusting the unit to the supply voltage...................................................  28
6.2.2Connecting the electrical connection line ................................................  29
6.2.3Connecting the power optimization system.............................................  31
6.2.4Connecting the potential equalization .....................................................  32
6.3Connecting the kitchen guiding system ...................................... 32
6.4Making the basic setting of the control........................................ 34
6.4.1Changing the basic setting of the control ................................................  34
6.5Making the water connection ........................................................ 35
6.5.1Connecting the drinking water connection line........................................  35
6.5.2Connecting softened drinking water to both connections........................  36
6.6Making the wastewater connection .............................................. 37
6.6.1Connecting the waste water line to a permanent connection..................  37
6.7Making the exhaust air connection .............................................. 38
6.7.1Connecting the exhaust air line ...............................................................  39
FM05-253-B

Directory of contents
4 Installation instructions
7Checking the function...................................................... 40
7.1Checking the controls.................................................................... 40
7.2Checking the inspection of the cooking chamber door ............. 40
7.3Heating and rinsing the unit.......................................................... 41
8Putting the unit into service ............................................ 42
8.1Filling out the Start-up operation report ...................................... 42
8.2Nameplate ....................................................................................... 46
FM05-253-B

Introduction
5Installation instructions
1 Introduction
1.1 About this manual
The installation instructions are part of the unit and contain
information on safe installation of the unit.
Observe the following notes and adhere to them:
•Read the installation instructions completely prior to installation.
•Make the installation instructions available to the installation fitter
at the operating site at all times.
•Preserve the installation instructions throughout the service life of
the unit.
•Insert any additions from the manufacturer.
•Pass on the installation instructions to any subsequent operator of
the unit.
Target group The target group of the installation instructions is trained qualified
personnel that is familiar with installing and operating the unit.
Figures All figures in this manual are intended as examples. Discrepancies
can arise between this and the actual unit.
FM05-253-B

Introduction
6 Installation instructions
1.1.1 Explanation of signs
DANGER Imminent danger
Failure to comply will lead to death or very severe injuries.
WARNING Potential danger
Failure to comply can lead to death or very severe injuries.
CAUTION Dangerous situation
Failure to comply can lead do slight to moderately severe injuries.
NOTICE Property damage
Failure to comply can cause property damage.
INFORMATION Information
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
•Listing of information.
Action steps which can be performed in
any sequence.
1.
2.
Action steps which must be performed
in the specified sequence.
Result of an action performed or
additional information relating to it.
FM05-253-B

Introduction
7Installation instructions
1.2 Personnel qualifications
Explanation of qualification
Skilled personnel •A skilled person is someone who, on the basis of
their technical training, knowledge and experience
as well as familiarity with the applicable standards,
can assess the assigned work and recognize pos-
sible dangers.
Type of activity Qualification
Electrical connection •Electrician
•Specialized training
•Employee of the responsible technical company
Water connection •Water specialist
•Specialized training
•Employee of the responsible technical company
Waste water connection •Waste water specialist
•Specialized training
•Employee of the responsible technical company
1.3 Use of the unit
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
1.4 Warranty
The warranty is void and safety is no longer assured in the event of:
•Improper conversion or technical modifications of the unit,
•Improper use,
•Improper startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
FM05-253-B

Safety instructions
8 Installation instructions
2 Safety instructions
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The installation fitter must be familiar with regional regulations and
observe them.
The installation fitter must observe the safety instructions in these
installation instructions and in the "Safety information" chapter of the
operating instructions.
Ensuring conformity with
standards
Observe applicable international, European and national laws,
regulations, standards and directives for the unit when transporting,
setting up and connecting it.
Improper installation Risk of property damage and personal injury from improper
installation
•Install the unit only as specified in these installation instructions.
•Do not add anything to the unit or modify the unit.
•Use only original spare parts.
Transportation and storage Risk of personal injury and property damage from improper
transportation and improper storage
•Store the unit in a dry, frost-free environment.
•Observe the safety regulations for the lifting gear used.
•Attach the unit to the lifting gear securely during transport and
installation, and prevent it from dropping.
•Transport the unit in an upright position, do not tilt or stack.
•Pay attention to protruding parts when transporting the unit
without packaging.
Fire prevention Risk of fire from combustible surfaces
•Observe general fire prevention regulations.
Organizational measures Risk of property damage and personal injury from lack of
organizational measures
•Identify danger zones when transporting, installing and connecting
the unit.
•Prior to starting the installation tasks, notify any operator present
about the procedure.
•Prior to starting the installation task, discuss how to behave in an
emergency.
•Use equipment and protective gear suitable for the activity.
•Brace housing components to prevent them from falling over and
dropping.
FM05-253-B

Safety instructions
9Installation instructions
Installation Risk of property damage and personal injury from improper
installation
•Ensure that the installation area has adequate load-bearing
capacity.
•Wear safety shoes and protective gloves.
Electrical connection Risk of fire from improper connection
•Observe applicable regional regulations of the electric supplier.
•Ensure that only electricians licensed by the electric supplier
connect the unit.
•Ensure that the electrical system is earthed by a protective
earthing conductor.
•Note the information on the nameplate.
Danger of electric shock from live components.
•Prior to working on the electrical system, switch off the unit,
disconnect the electrical system from the mains and prevent
power from being switched on again. Check to ensure the system
is dead.
•Use only insulated tools.
Unit on casters Danger of a line breaking if subjected to high tensile load
•Secure the unit with a chain as a strain relief for the connection
line at the installation site so that no tensile load is applied to the
connection line if the unit is moved.
Commissioning Risk of property damage and personal injury from improper
commissioning
•Read the operating instructions prior to commissioning. Observe
the safety instructions in these installation instructions and in the
"Safety information" chapter of the operating instructions.
•Only put the unit into service after a successful function test in its
assembled state.
•Put the unit into service only after it has reached room
temperature.
•Observe the units during operation.
FM05-253-B

Description of the unit
10 Installation instructions
3 Description of the unit
3.1 Overview of the unit
a
j
i
hgf
e
d
c
b
m
l
k
Image: Pedestal unit
a Housing h Nameplate
b Hang-in frame i Unit leg
c Insulating disk j Hand shower
d Cooking chamber door k Operating unit
e Door handle l Air inlet nozzle
f Vapor drainage channel m Steam outlet nozzle
g USB port (covered)
3.2 Unit and connection data
FlexiCombi Team
Size 615-615
615-621
621-621
621-615
115-615
115-621
121-615
121-621
Dimensions
Unit Length x Width x Height
(mm (in))
997 (39,25) x799 (31,46) x 1700 (66,93) 997 (39,25) x799 (31,46) x 1900 (74,8)
Dimensions with casters
Unit Length x Width x Height
(mm (in))
1152 (45,35) x 926 (36,46) x 1900 (74,8)
FM05-253-B

Description of the unit
11Installation instructions
Size 615-615
615-621
621-621
621-615
115-615
115-621
121-615
121-621
Weight
Unit (kg (lb)) 253 (557,9) 291 (641,7)
Weight with casters
Unit (kg (lb)) 311 (685,8)
Size 615 621 115 121
Emissions
Noise level (db(A)) < 70
Steam output (g/h (oz/h)) 2760 (97,35) 5540 (195,41) 4210 (148,5) 8080 (285,01)
Steam output (m³/h (cuft/h)) 4,7 (165,9) 9,4 (331,7) 7,1 (250,5) 13,7 (483,4)
Latent heat dissipation (W) 1872 3762 2862 5490
Sensible heat dissipation (W) 1248 2508 1908 3660
With condensation hood
Steam output (g/h (oz/h)) 830 (29,28) 1660 (58,55) 1260 (44,44) 2430 (85,71)
Steam output (m³/h (cuft/h)) 1,4 (49,4) 2,8 (98,8) 2,1 (74,1) 4,1 (144,7)
Latent heat dissipation (W) 562 1129 859 1647
Sensible heat dissipation (W) 1248 2508 1908 3660
The sensible and latent heat amounts are determined in Germany on the basis of VDI 2052 at a connection voltage of
400 V. The applicable regional regulations may vary from this.
Operating environment
Temperature (°C (°F)) 5 (41 ) — 40 (104 )
Relative humidity (%)
non-condensing
95
Cooking chamber light
Light bulb Halogen oven lamp 20 W 12 V G4
Energy efficiency class C
Electrical connection
Protective system IPX5
Type of connection 3NPE / AC 50/60 Hz, 3PE / AC 50/60 Hz
Voltage (V) 200
Connected load (kW) 10.1 16.3 14.7 25.5
Fuse (A) 3 x 35 3 x 50 3 x 50 3 x 80
Voltage (V) 208
Connected load (kW) 10.2 17.4 15.7 27.3
Fuse (A) 3 x 35 3 x 50 3 x 50 3 x 80
Voltage (V) 220
Connected load (kW) 11.6 19.7 17.7 30.8
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100
FM05-253-B

Description of the unit
12 Installation instructions
Size 615 621 115 121
Voltage (V) 230
Connected load (kW) 12.6 21.4 19.3 33.6
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100
Voltage (V) 240
Connected load (kW) 13.7 23.3 21 36.5
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100
Voltage (V) 380
Connected load (kW) 9.4 18.9 14.4 27.6
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50
Voltage (V) 400
Connected load (kW) 10.4 20.9 15.9 30.5
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50
Voltage (V) 415
Connected load (kW) 11.2 22.5 17.1 32.8
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50
Voltage (V) 440
Connected load (kW) 10.4 20.9 15.8 30.5
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50
Voltage (V) 480
Connected load (kW) 12.3 20.9 18.9 32.6
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50
Softened drinking water
Water type Softened drinking water, cold
Carbonate hardness CaCO3<
Chloride Cl (mg/l) < 100
Iron FE (mg/l) < 0.2
Connection pressure (kPa (psi)) 200 (29) — 600 (87)
Connection (") R 3/4
Drinking water connection
Water type Drinking water, cold
Carbonate hardness CaCO3<
Connection pressure (kPa (psi)) 200 (29) — 600 (87)
Connection (") R 3/4
Water consumption, steaming
Softened drinking water
Softened drinking water (l/h
(gal/h))
16 (4,23) 21 (5,55) 18 (4,76) 24 (6,34)
Water consumption, combisteaming
FM05-253-B

Description of the unit
13Installation instructions
Size 615 621 115 121
Softened drinking water
Softened drinking water (l/h
(gal/h))
3,5 (0,92) 4,6 (1,22) 4 (1,06) 5,3 (1,4)
Water consumption, WaveClean cleaning program
Softened drinking water
Softened drinking water (l (gal))
3 l (0,79)
Drinking water (l (gal)) 32 l (8,45)
Waste water connection
Waste water type Dirty water, maximum 80 °C (176 °F)
Connection to unit (mm (in)) 50 (1,97)
Maximum length (m (ft)) 1 (3,3) with downward slope of at least 5% or 3°
Temperature resistance (°C
(°F))
95 (203 )
Maximum flow rate (l/min (gal/
min))
10 (2,64)
Exhaust air connection
Connection to unit (mm (in)) 53 (2,09)
Maximum length (m (ft)) 2,5 (8,2)
Temperature resistance (°C
(°F))
180 (356)
If both cooking chambers are used at the same time, the values given in the individual columns are added together.
Fastening to the floor
Absolutely essential for the following unit types
FPDE115-615
FPDE115-621
FPDE121-615
FPDE121-621
Transformer voltage
Type of connection 3NPE / AC 50/60 Hz, 3PE / AC 50/60 Hz
Voltage range (V) 208 — 240
Transformer T1
Wire identification or color blue red
Voltage measured (V) Voltage at transformer (V)
208 0 208
240 0 240
FM05-253-B

Description of the unit
14 Installation instructions
Basic setting of the control
Basic setting Parameter
s
Standard
value
Range of
adjustment
Explanation
Supply voltage 14 400 100 — 500 V Enter the local, mean voltage between the
line conductors.
Date / time yyyy - mm - dd Year - Month - Day
hh : mm Hour : Minute
Altitude 2 0—999 0—999 m (3277
ft)
Request the altitude above sea level from
the local weather station. If the altitude is
unknown, enter 0—999 m (3277 ft).
1000 m (3280
ft)—1999 m
(6557 ft)
2000 m (6560
ft)—2499 m
(8197 ft)
2500 m (8200 ft)
or higher
Volume of audible
signal
Medium Individual Sets the volume.
Temperature unit
setting
1 °C °C Celsius (°C)
°F Fahrenheit (°F)
Volume unit 34 ml (ml) Milliliter (ml)
(fl.oz.) Fluid ounce (fl.oz.)
35 Imperial
(fl.oz.)
Imperial (fl.oz.) Imperial fluid ounces
U.S. (fl.oz.) U.S. fluid ounces
Water filter
maintenance
44 0 0 — 99900 l
(26393,66 gal)
Water quantity up to the maintenance
message.
0 = No maintenance message
Network DHCP Network address
and DHCP
Select and set interface.
Kitchen control
technology
652 Disabled 0 = Disabled
1 = Active
Indicates whether the kitchen guiding
system is in use.
659 Ethernet 0 = Ethernet
1 = Serial
Type of signal transmission (interface)
653 1188 0 — 65535 TCP port setting
654 254 0 — 254 Unit address
80% power 3 100 80 % Power can be limited to 80% (for special
applications).
100 %
Power optimization
system
42 Off On If a power optimization system is
connected, "On" must be selected for the
unit to heat.
Off
FM05-253-B

Description of the unit
15Installation instructions
Basic setting Parameter
s
Standard
value
Range of
adjustment
Explanation
Settings parameters 1. Set parameters via the roller.
2. Tap the "Read" button to display the
set values.
3. Specify another value via the button
panel.
4. Press the "Write" button to save the
new value.
Basic setting of control (Advanced)
Basic setting Parameter
s
Standard
value
Range of
adjustment
Explanation
Generator mode 45 0 0 = No When a generator is used to supply
electricity
1 = Yes
Steam elimination 48 1 0 = Low Sets the steam elimination level
1 = Normal
2 = High
Time format 675 0 0 = 24 h Set the 12-h or 24-h time format
1 = 12 h
Format for cooking
program times
676 0 0 = hh:mm
1 = mm:ss
2 = automatic
Display format for cooking program times
FM05-253-B

Transporting the unit
16 Installation instructions
4 Transporting the unit
CAUTION Risk of property damage and personnel injury from tipping unit
• Stay clear of lifted unit.
• Move lifted unit carefully.
CAUTION Risk of property damage and personnel injury from tipping unit
• Do not move the unit to the installation site by using the casters.
NOTICE Risk of property damage from improper transport
• Transport the unit upright.
• Do not tilt or stack the unit.
• Pay attention to protruding parts when transporting the unpacked unit.
Prior to transporting the unit to the installation site, ensure that:
•The roadway has adequate load-bearing capacity.
•Wall openings are large enough.
4.1 Transporting the unit to the installation site
Image: Lengthwise and crosswise transport on pallet
Use suitable transport means to move unit to its installation site.
4.2 Unpacking the unit
CAUTION Risk of injury from sharp edges
• Wear protective gloves.
FM05-253-B

Transporting the unit
17Installation instructions
INFORMATION When unpacking the unit, inspect it for transport damage.
Do not install damaged units or put into service.
1. Remove the packaging.
2. Pull the protective film off the unit.
3. Remove all packaging material from the cooking chamber.
4. Clean the unit (See Operating instructions).
5. Enter the information from the nameplate into the Start-up operation
report.
6. Enter the information from the nameplate into the Operating
instructions.
FM05-253-B

Installing the unit
18 Installation instructions
5 Installing the unit
WARNING Risk of burns from spraying hot fat
• Install deep-fat fryers outside the range of the hand shower.
WARNING Risk of tipping of the unit with casters
If the unit with casters will be tipped on purpose, the unit can tip over and
cause serious injuries.
• Do not tip the unit.
CAUTION Risk of crushing from improper installation
• Protect the unit and work area during installation and alignment.
CAUTION Risk of fire from failure to observe applicable regional fire preven-
tion regulations
• Observe applicable regional fire prevention regulations.
NOTICE Risk of property damage from overheating of the unit
• Do not install the unit close to heat sources.
5.1 Minimum clearances
A
C
B
D
Image: Minimum clearances to walls, ceiling or units
A B C * D **
50 (1,97) 100 (3,94) --- 50 (1,97)
FM05-253-B

Installing the unit
19Installation instructions
A B C * D **
All dimensions in mm (in)
* Depends on the kitchen ventilation system and quality of ceiling material
** For service work 500 mm (19,69 in) recommended
The following clearances from walls, ceilings or other equipment must
be maintained when installing the unit:
•Left, right and behind: at least 50 mm.
•For service work, 500 mm at left recommended.
•Clearance to heat sources (baking ovens), 500 mm at left.
•Clearance to deep-fat fryers, at least one length of the hand shower
at left and right.
5.2 Lifting the unit off the pallet
CAUTION Risk of property damage and personnel injury from tipping unit
• Stay clear of lifted unit.
• Move lifted unit carefully.
NOTICE Risk of property damage from lifting the unit incorrectly
• Place the forks of the pallet truck next to the siphon.
Additional support at the rear side of the unit is required to lift it safely.
Requirement for additional support for the unit
•Square metal profile at least 40 x 40 x 2 mm.
•Alternatively, a piece of timber of 40 x 40 mm can be used.
Image: Lifting the unit off the pallet
FM05-253-B

Installing the unit
20 Installation instructions
Prerequisite Unit unpacked
Protective film removed
Unit cleaned
The rear side support is present
Parking brakes of the casters locked
1. Slide the forks of the pallet truck under the unit and to the right of
the siphon.
2. Place the rear side support of the unit on the forks of the pallet
truck.
3. Slightly raise the forks and make sure that the rear side support
does not shift and that it is securely in contact with the unit.
4. Carefully lift the unit off the pallet.
5.3 Installing the unit on the unit legs
Prerequisite The floor must support the weight of the unit
1. Use appropriate lifting gear to lift the unit.
2. Install the unit in accordance with the planning drawing.
3. Align the unit lengthwise and crosswise (see "Aligning the unit").
5.4 Aligning the unit
Image: Installing the unit on the unit legs
INFORMATION Level a unit with casters by placing spacers between the casters and the unit.
1. Place a spirit level on the unit.
2. Align the unit horizontally by screwing the unit legs in or out.
3. Fill out the start-up operation report.
FM05-253-B