Henny Penny FlexFuison GOLD FGE-615 User manual

INSTALLATION MANUAL
FlexFuison® GOLD ELECTRIC COMBI
FGE-615
FGE-621
FGE-115
FGE-121
FGE-215
FGE-221

Directory of Contents
2
Directory of Contents
1
Introduction
4
1.1
About this manual
4
1.1.1
Explanation of signs
4
1.2
Use of the unit
6
1.3
Warranty
6
2
Safety information
7
3
Description of the unit
9
3.1
Overview of the unit
9
3.2
Planning drawing
11
3.3
Equipment and connection data
12
4
Transporting the unit
14
4.1
Transport information
14
4.2
Transporting to the installation site
14
4.2.1
Transporting on a pallet
15
4.2.2
Transporting without a pallet
15
4.2.3
Transporting by raising and lowering
17
4.3
Unpacking the unit
17
5
Setting up the unit
18
5.1
Lifting the unit off the pallet
18
5.2
Placing the unit on the equipment legs
19
5.3
Setting up the unit on a work surface
19
5.4
Aligning the unit
20
5.4.1
Aligning countertop units
21
5.4.2
Aligning floor-standing units
21

Directory of Contents
3
5.5
Minimum clearances
22
6
Connecting the unit
24
6.1
Opening and closing the housing
24
6.1.1
Removing and attaching the side panel
24
6.2
Making the electrical connection
26
6.2.1
Connected loads for various connection voltages
26
6.2.2
Connecting to the electric mains
27
6.2.3
Connecting the electric power cable to the unit
28
6.3
Connecting the power optimizing system
30
6.4
Basic settings
30
6.4.1
Opening the Setting menu
31
6.4.2
Changing the basic settings
31
6.5
Making the water connection
32
6.5.1
Information regarding the water connection
32
6.5.2
Connecting hard and soft water
32
6.5.3
Connecting soft water twice
34
6.6
Making the wastewater connection
35
6.6.1
Information regarding the wastewater connection
35
6.6.2
Identifying the cleaning system
35
6.6.3
Connecting the wastewater line permanently
36
6.6.4
Connecting the wastewater line to the discharge funnel
37
6.7
Making the exhaust air connection
38
6.7.1
Information regarding the exhaust air connection
38
7
Putting the unit into service
39
7.1
Filling out the commissioning report
39

1
Introduction
About this manual
4
Introduction
About this manual
The instruction manual is part of the unit and contains information on safe
installation of the unit.
Observe and adhere to the following instructions:
▪Read the instruction manual in its entirety prior to installation.
▪Make the instruction manual available to the installer at the operating site
at all times.
▪Preserve the installation manual throughout the service life of the unit.
▪Insert any supplements from the manufacturer.
▪Pass on the installation manual to any subsequent operator of the unit.
The target group for the installation manual is trained technical personnel
that is familiar with installing and operating the unit.
All figures in this manual are intended as examples. Discrepancies between
these and the actual unit can arise.
Explanation of signs
DANGER
Imminent threat of danger
Failure to comply will lead to death or very severe injuries.
WARNING
Possible threat of danger
Failure to comply can lead to death or very severe injuries.
CAUTION
Dangerous situation
Failure to comply can cause minor or moderate injuries.
1
1.1
Target group
Figures
1.1.1

Introduction
1
About this manual
5
SAFETY INSTRUCTIONS
Material damage
Failure to comply can cause material damage.
NOTICE
Information
Notes for better understanding and operation of the unit.
Symbol / sign
Meaning
▪
Listing of information.
Action steps, which can be
performed in any sequence.
1.
2.
Action steps, which must be
performed in the prescribed
sequence.
Result of a listed action.

1
Introduction
Use of the unit
6
Use of the unit
This unit is intended to be used solely for commercial purposes, particularly
in commercial kitchens.
This unit is certified in the following:
Warranty
The warranty is void and safety is no longer assured in the event of:
▪Modifications or technical changes to the unit,
▪Improper use,
▪Incorrect startup, operation or maintenance of the unit,
▪Problems resulting from failure to observe these instructions.
1.2
1.3

Safety information
2
7
Safety information
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation cannot
be ruled out and are mentioned specifically in the safety instructions and
warnings.
The installer must be familiar with regional regulations and observe them.
Observe applicable international, European and national laws, regulations,
standards and directives for the unit when transporting, setting up and
connecting it.
Risk of property damage and personal injury from improper
installation
▪Install the unit only as specified in these installation instructions.
▪Use only original spare parts.
Risk of fire from combustible surfaces
▪Observe general fire prevention regulations.
Risk of property damage and personal injury from lack of
organizational measures
▪Identify hazard areas when transporting, setting up and connecting the
unit.
▪Prior to starting the installation work, notify any operators present about
the procedure.
▪Prior to starting the installation work, discuss how to behave in an
emergency.
▪Use equipment and protective gear suitable for the activity.
▪Brace housing components to prevent them from falling over and
dropping.
Risk of personal injury and property damage from improper
transportation and improper storage.
▪Store the unit in a dry, frost-free environment.
▪Observe the safety regulations for the lifting gear used.
2
Ensuring conformity with
standards
Improper installation
Fire prevention
Organisational measures
Transportation and storage

2
Safety information
8
▪Attach the unit to the lifting gear securely during transport and setup, and
prevent it from dropping.
▪Transport the unit in an upright position, do not tilt or stack.
▪Pay attention to protruding parts when transporting the unit without
packaging.
Risk of property damage and personal injury from improper
setup
▪Ensure that the installation area has adequate load-bearing capacity.
▪Where safety shoes and protective gloves.
Risk of fire from improper connection
▪Observe applicable regional regulations of the electrical utility.
▪Ensure that only licensed electricians connect the unit.
▪Ensure that the electrical system is earthed by a protective earthing
conductor.
▪Note the information on the nameplate.
Risk of electric shock from live components.
▪Prior to working on the electrical system, switch off the unit, disconnect
the electrical system from the mains and prevent power from being
switched on again. Check to ensure absence of voltage.
Risk of property damage and personal injury from improper
commissioning
▪Read the operating instructions prior to commissioning. Observe the
safety instructions in this installation manual and in the "Safety
information" chapter of the operating instructions.
▪Put the unit into service only after a successful function test following
assembly.
▪Put the unit into service only after it has reached room temperature.
Setup
Electrical connection
Commissioning

Description of the unit
3
Overview of the unit
9
Description of the unit
Overview of the unit
FlexFusion with tray rack trolley
a
Tray rack
k
Base frame (optional)
b
Insulated window
l
Equipment foot
c
Door handle
m
Operating control
d
Cooking zone door
n
Housing
e
Tray rack trolley (optional)
o
Air intake connection fitting
f
Steam drain channel, door
p
Steam outlet connection fitting
g
Steam drain channel, unit
q
Core temperature sensor
(optional)
3
3.1

3
Description of the unit
Overview of the unit
10
h
Guide rail for tray rack
(optional)
r
Connection (optional)
i
USB port (covered)
s
Protective cap (optional)
j
Hand shower (optional)
FlexFusion with tray trolley
a
Tray rack
k
Equipment leg
b
Insulated window
l
Equipment foot
c
Door handle
m
Operating control
d
Cooking zone door
n
Housing
e
Guide rail (right)
o
Air intake connection fitting
f
Tray trolley
p
Steam outlet connection fitting
g
Push handle
q
Core temperature sensor
(optional)

Description of the unit
3
Planning drawing
11
h
Guide rail (left)
r
Connection (optional)
i
USB port (covered)
s
Protective cap (optional)
j
Hand shower
Planning drawing
Combisteamer –sizes 6 and 10
Combisteamer –size 20
3.2

3
Description of the unit
Equipment and connection data
12
Size
a mm (in)
b mm (in)
c mm (in)
d mm (in)
e mm (in)
f mm (in)
g mm (in)
h mm (in)
6.15, 6.21
500 (20)
997 (39)
50 (2)
50 (2)
799 (31)
790 (31)
850 (33)
1640 (65)
10.15, 10.21
500 (20)
997 (39)
50 (2)
50 (2)
799 (31)
1060 (42)
580 (23)
1640 (65)
20.15, 20.21
500 (20)
1075 (42)
50 (2)
50 (2)
813 (32)
--
--
1960 (65)
Equipment and connection data
Unit size
6.15
6.21
10.15
10.21
20.15
20.21
Dimensions
Unit
Length x width x height
mm
(in)
1000 x 800
x 790
(39 x 31 x
31)
1000 x 800
x 790
(39 x 31 x
31)
1000 x 800
x 1060
(39 x 31 x
42)
1000 x 800
x 1060
(39 x 31 x
42)
1075 x 813
x 1722
(42 x 32 x
68)
1075 x 813 x
1722
(42 x 32 x 68)
Packaged unit
Length x width x height
mm
(in)
1080 x 960
x 1020
(39 x 38 x
40)
1080 x 960
x 1020
(39 x 38 x
40)
1080 x 960
x 1280
(39 x 38 x
50)
1080 x 960
x 1280
(39 x 38 x
50)
1160 x 960
x 2200
(46 x 38 x
87)
1160 x 960 x
2200
(46 x 38 x 87)
Weight
Unit kg (lbs)
120 (265)
125 (276)
140 (309)
145 (320)
305 (672)
313 (690)
Packaged unit kg (lbs)
140 (309)
145 (320)
165 (364)
170 (375)
340 (750)
348 (767)
Emissions
Latent heat rejection (W)
1780
3670
2750
5400
5510
10200
Sensible heat rejection
(W)
1190
2450
1840
3600
3670
7100
Noise level (db (A))
< 70
Ambient climate
5–40 °C (41-104°F), 95 % relative humidity, non-condensing
Electrical connection
Protection class
IPX5
3.3

Description of the unit
3
Equipment and connection data
13
Connected load (kW)
10.4
20.9
15.9
30.5
31.7
60.9
Type of connection
3 N PE 400 V AC 50 Hz
Maximum line current
(A)
15.6
31.0
23.6
45.0
47.0
90.0
Recommended fusing
(A)
3 x 16
3 x 35
3 x 25
3 x 50
3 x 63
3 x 100
Soft water connection
Type of water
Softened tap water, cold
Carbonate hardness
CaCO3(mmol/l)
< 1.5
Chloride Cl (mg/l)
< 50
Iron Fe (mg/l)
< 0.1
Connection pressure
(hPa), (bar)
200–600, 2–6
Type of connection
R ¾", male thread
Hard water connection
Type of water
Tap water, cold
Carbonate hardness
CaCO3(mmol/l)
Maximum 4
Connection pressure
(hPa), (bar)
200–600, 2–6
Type of connection
R ¾", male thread
Wastewater connection
Type of wastewater
Dirty water, maximum 80 °C (176°F)
Connection to unit
Connection fitting, 50 mm (2in) diameter

4
Transporting the unit
Transport information
14
Transporting the unit
Transport information
Crossing a grate with the tray trolley
➢Prior to transporting the unit to the installation site, ensure that:
a) The route has adequate load-bearing capacity; place rails or metal plates
underneath if necessary.
b) Wall openings are large enough. Removing the packaging reduces the
clear width required Equipment and connection data [➙ 12] . “
Transporting to the installation site
WARNING
Risk of property damage and personnel injury from tipping equipment
a) Do not linger next to or behind raised equipment.
b) Move raised equipment carefully.
SAFETY INSTRUCTIONS
Risk of physical damage from improper transport
a) Transport the unit upright.
b) Do not tilt or stack the unit.
c) Pay attention to protruding parts when transporting the unpacked unit.
4
4.1
4.2

Transporting the unit
4
Transporting to the installation site
15
Transporting on a pallet
a) Move the pallet truck under the pallet.
b) Raise the unit on the pallet.
Transporting the unit on a pallet
c) Move the unit to the installation site.
Transporting without a pallet
SAFETY INSTRUCTIONS
Risk of physical damage from improper lifting of the unit
a) Lift size 6 and size 10 units only with the aid of wooden beams placed
underneath.
Unit sizes 6 and 10
➢Packaging removed except for the pallet
a) Move the pallet truck under the unit from the right.
b) Place the wooden beams on the lift forks and slide under the unit.
c) Lift the unit off the pallet.
4.2.1
4.2.2
Requirement

4
Transporting the unit
Transporting to the installation site
16
Transporting unit sizes 6 and 10 without a pallet
d) Move the unit to the installation site.
Unit size 20
➢Packaging removed except for the pallet
a) Move the pallet truck under the guide rails of the unit from the right.
b) Lift the unit off the pallet.
Transporting unit size 20 without a pallet
c) Move the unit to the installation site.
Requirement

Transporting the unit
4
Unpacking the unit
17
Transporting by raising and lowering
DANGER
Risk of fatal injury from falling load
a) Do not linger under a suspended load.
b) Cordon off the hazard area according to regulations.
SAFETY INSTRUCTIONS
Risk of physical damage from tightened lifting straps
a) Always lift the unit with lifting straps and a spreader bar.
a) Guide the lifting straps under the pallet and attach them to the spreader
bar.
b) Brace the unit to prevent tipping.
c) Carefully lift the unit onto the pallet.
Unpacking the unit
WARNING
Risk of injury from sharp edges
Wear protective gloves.
NOTICE
When unpacking the unit, inspect it for transport damage. Do not install
damaged units or put into service. Enter the information from the
nameplate into the commissioning report.
a) Remove the packaging.
b) Pull the protective film off the unit.
c) Remove the packaging material from the cooking zone completely.
d) Lift the unit off the pallet and place in position.
e) Clean the unit
see the "Cleaning and maintaining the unit" chapter in the
operating instructions.
f) Separate and dispose of the packaging material.
4.2.3
4.3

5
Setting up the unit
Lifting the unit off the pallet
18
Setting up the unit
WARNING
Risk of burns from spraying hot fat
a) Set up deep fat fryers outside the range of the hand shower.
CAUTION
Risk of crushing from improper setup
a) Protect the unit and work area during setup and alignment.
WARNING
Risk of fire from failure to observe applicable regional fire prevention
regulations
a) Observe applicable regional fire prevention regulations.
SAFETY INSTRUCTIONS
Risk of physical damage from overheating of the unit
a) Do not set up the unit close to heat sources.
Lifting the unit off the pallet
CAUTION
Risk of property damage and personnel injury from tipping equipment
a) Do not linger next to or behind raised equipment.
b) Move raised equipment carefully.
SAFETY INSTRUCTIONS
Risk of physical damage from lifting the unit incorrectly
a) Place the forks of the lift truck next to the waste trap.
➢Unit unpacked
➢Protective film removed
➢Unit cleaned
5
5.1
Requirement

Setting up the unit
5
Placing the unit on the equipment legs
19
Lifting the unit off the pallet
a) Slide the forks of the pallet truck under the unit and to the right of the
waste trap.
b) Lift the unit off the pallet.
Placing the unit on the equipment legs
➢The floor must carry the weight of the unit
a) Lift the unit with the pallet truck.
b) Move the unit to the installation site.
c) Place the unit on the floor.
d) Set up the unit in accordance with the planning drawing Planning
drawing [➙ 11] .
Setting up the unit on a work surface
➢The base frame must carry the weight of the unit
➢Base frame levelled
➢Base frame set up in accordance with the planning drawing Planning
drawing [➙ 11]
a) Lift the unit.
5.2
Requirement
5.3
Requirement

5
Setting up the unit
Aligning the unit
20
Setting up the unit on a work surface
a
Lift fork
d
Stud bolt
b
Waste trap on the unit
e
Equipment leg
c
Base frame
f
Unit
b) Place the unit over the stud bolts on the work surface.
WARNING
Risk of burns from missing stickers
a) Attach stickers if the upper insertion rails are higher than 1.60 m (63in).
Attach warning sign regarding insertion height
a) Clean the adhesion surface for the sticker.
b) Attach the sticker to the cooking zone door at a height of 1.6 m (63in).
Aligning the unit
5.4