Henny Penny Wendy's Evolution Elite EEG-153 User manual

SERVICE
MANUAL
WENDY’S EVOLUTION ELITE™ (Gas)
REDUCED OIL CAPACITY OPEN FRYER
MODEL
EEG-153
EEG-154

Model EEG-153, 154
i
TABLE OF CONTENTS
Section Page
Compliance ...................................................................................................... iii
Section 1. TROUBLESHOOTING................................................................................... 1-1
1-1 Introduction .......................................................................................... 1-1
1-2 Safety.................................................................................................... 1-1
1-3 Troubleshooting.................................................................................... 1-2
1-4 Error Code Table .................................................................................. 1-7
Section 2. INFO & FILTER BUTTON STATS................................................................. 2-1
2-1 INFO Button Stats ................................................................................ 2-1
2-2 FILTER Button Stats ............................................................................ 2-1
Section 3. INFORMATION MODE.................................................................................. 3-1
3-1 Information Mode Details .................................................................... 3-1
Section 4. Product Program Mode .................................................................................... 4-1
4-1 Modifying Product Settings.................................................................. 4-1
Section 5. LEVEL 2 PROGRAMMING ........................................................................... 5-1
5-1 Special Program Mode ......................................................................... 5-1
5-2 Clock Set .............................................................................................. 5-10
5-3 Data Logging, Heat Control, Tech, Stat & Filter Control Modes ........ 5-10
5-4 Tech Mode ............................................................................................ 5-11
5-5 Stats Mode............................................................................................ 5-17
Section 6. MAINTENANCE SECTION...................................................................................... 6-1
6-1 Introduction..................................................................................................... 6-1
6-2 Maintenance Hints.......................................................................................... 6-1
6-3 Preventive Maintenance ................................................................................. 6-1
6-4 Control Panel and Menu Card Replacement .................................................. 6-2
6-5 High Temperature Limit Control.................................................................... 6-3
6-6 Main Power switch......................................................................................... 6-5
6-7 Probe Replacement......................................................................................... 6-6
Dec. 2018 FM06-047

Model EEG-153, 154
ii
Section 6. MAINTENANCE SECTION (Continued)
6-8 Solenoid Valves .............................................................................................. 6-9
6-9 Oil Channel Clean-Out................................................................................... 6-11
6-10 Filter Pump & Motor...................................................................................... 6-12
6-11 JIB Pump ........................................................................................................ 6-14
6-12 Express Filter PC Board................................................................................. 6-14
6-13 Transformers .................................................................................................. 6-15
6-14 Filter Motor Relay.......................................................................................... 6-16
6-15 Gas Control Valves......................................................................................... 6-16
6-16 Blower Motor ................................................................................................. 6-18
6-17 Drain Pan Switch............................................................................................ 6-19
6-18 Filter Beacon .................................................................................................. 6-20
6-19 Air Pressure Switches..................................................................................... 6-21
6-20 Ignitor & Flame Sensor Assembly ................................................................. 6-22
6-21 Ignition Modules ............................................................................................ 6-23
6-22 Pressure Transducer........................................................................................ 6-24
Wiring Diagrams & Schematics
Section 7. PARTS SECTION
7-1 Introduction .................................................................................................... 7-1
7-2 Genuine Parts ................................................................................................. 7-1
7-3 How To Order................................................................................................. 7-1
7-4 Prices .............................................................................................................. 7-1
7-5 Delivery.......................................................................................................... 7-1
7-6 Warranty ......................................................................................................... 7-1
7-7 Recommended Spare Parts for Distributors ................................................... 7-1
TABLE OF CONTENTS
Section Page
Dec. 2018 FM06-047

Model EEG-153, 154
iii
Dec. 2018
COMPLIANCE
These are the original version controlled Henny Penny instructions for Wendy’s Evolution Elite
Gas Reduced Oil Capacity Open Fryer 3 and 4 vat model 153, 154 (EEG 153, 154). This manual
is available on the Henny Penny Public website (www.hennypenny.com). Read these instruc-
tions completely prior to installation and operation of this appliance to ensure compliance to all
required installation, operation and safety standards. Read and obey all safety messages to avoid
damage to the appliance and personal injury.
This appliance is intended for commercial use in kitchens of restaurants, bakeries, hospitals, etc.
but not for the continuous mass production of food such as in a factory setting. During use the
units airborne A-weighted emission sound pressure is below 70 db(A). All repairs must be per-
formed by the manufacturer, its service agent or similarly qualied persons in order to avoid a
hazard.
Always use strain relief. Install the provided power cord with the ground wire dimensioned to fail
last. If the supplied power cord or an existing one becomes damaged, do not use it; rather, replace
it with a known good power cord. The power cord must be replaced by the manufacturer, its ser-
vice agent or similarly qualied persons in order to avoid a hazard.
Proper daily, weekly, monthly, quarterly and yearly maintenance must be performed on this appli-
ance to ensure safe and continuous operation. This appliance must never be cleaned with a water
jet or steam cleaning tool. Cleaning brushes are shipped with the appliance and proper cleaning
instructions are included in this manual.
Proper maintenance also increases the usable life of the appliance and oil, which reduces lifetime
operating costs. Additionally, old oil increases the possibility of surge boiling and re due to the
reduced ash point of the oil. The oil temperature must never exceed 450 F (230 C).
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
This appliance is not intended to be operated by means of an external timer or a separate remote
control system.
This fryer must be installed and used in a way that water
does not contact the oil which can cause splashing and
boiling over of oil and steam leading to personal injury;
excludes normal product moisture.
Burn risk! Do not move the fryer or lter drain pan while
containing hot oil. Personal injury or serious burns can
result from splashing hot oil.
This appliance must be installed with suitable ventilation in accordance with the manufacturer’s
instructions and the regulations in force to prevent the occurrence of unacceptable concentrations
of substances harmful to health. Proper air ow is essential to permit efcient removal of the
steam exhaust and frying odors. Air ow by model is as follows:

Model EEG-153, 154
iv
Dec. 2018
For gas appliance installations in South Africa, the installation shall be carried out by a registered
installer, and the installation shall comply with requirements of SANS 10087-1 or SANS827 as
applicable.
Gas supply tubing or hose must comply with the national requirements in force and be periodi-
cally examined and replaced as necessary. Use an approved exible hose with a length that does
not exceed 1.5 m. Also follow these guidelines:

Model EEG-153, 154
1-1
1-1. INTRODUCTION This section provides troubleshooting information in the form
of an easy to read table.
If a problem occurs during the rst operation of a new fryer,
recheck the installation per the Installation Section of this
manual.
Before troubleshooting, always recheck the operation pro-
cedures per Section 3 of this manual.
SECTION 1. TROUBLESHOOTING
Where information is of particular importance or safety related,
the words DANGER, WARNING, CAUTION, and NOTICE
are used. Their usage is described below.
SAFETY ALERT SYMBOL is used with DANGER,
WARNING, or CAUTION which indicates a personal
injury type hazard.
NOTICE is used to highlight especially important
information.
CAUTION used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided,
may result in property damage.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
DANGER INDICATES AN IMMINENTLY
HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, WILL RESULT IN DEATH OR
SERIOUS INJURY.
1-2. SAFETY
May 2012

Model EEG-153, 154
1-2
1-3. TROUBLESHOOTING To isolate a malfunction, proceed as follows:
1. Clearly dene the problem (or symptom) and when it
occurs.
2. Locate the problem in the Troubleshooting table.
3. Review all possible causes. Then, one-at-a-time work
through the list of corrections until the problem is solved.
4. Refer to the maintenance procedures in the Maintenance
Section to safely and properly make the checkout and
repair needed.
If maintenance procedures are not followed correctly,
injuries and/or property damage could result.
May 2012

Model EEG-153, 154
1-3
Problem Cause Correction
POWER SECTION
With power switch in •Open circuit •Check to see that unit is plugged in
ON position, the fryer
is completely inoperative • Check the breaker or fuse
at supply box
(NO POWER) • Check voltage at wall receptacle
• Check MAIN POWER
switch; replace if defective
• Check cord and plug
• Blown fuse or tripped •Reset breaker or replace fuse
circuit breaker at supply
box or control panel
•Faulty power switch. •Check power switch
•Faulty cord and plug •Check cord and plug
• Check power at receptacle
•Faulty drain switch •Check drain switch
•Faulty PC Board •Remove and replace control
panel
•High limit control switch tripped •Press the red reset button under the
right side of the controls; if high limit
does not reset, high limit must be
replaced
HEATING OF SHORTENING SECTION
Oil will not heat
May 2012

Model EEG-153, 154
1-4
Problem Cause Correction
HEATING OF SHORTENING SECTION (Continued)
• Drain valve open •Close drain valve
(Continued)
•Faulty temperature probe •Replace temperature probe
•Faulty gas valve •Check gas valve
Oil heating too slow • Low gas pressure • Have gas pressure checked
• Wire(s) loose • Tighten
• Burnt or charred wire • Replace wire and clean
connection connectors
Oil • Programming wrong • Check temperature setting
overheating in the program mode
• Faulty PC board • Replace control board if heat
indicator stays on past ready
temperature
• Faulty temperature probe • Check probe calibration and
replace if temperature is off + 5
degress
• Faulty gas valve • Check gas valve
Oil will not heat
May 2012

Model EEG-153, 154
1-5
Problem Cause Correction
OIL LEVEL SECTION
Oil foaming or boiling over vat • Water in oil • At end of a Cook Cycle,drain vat
and clean vat; add fresh oil
• Improper or bad oil • Use recommended oil
• Improper ltering • Refer to the procedure
on ltering the oil
• Cold zone (bottom of vat) • Filter oil
full of crumbs
• Improper rinsing after • Rinse the vat thoroughly to remove
cleaning the fryer any cleaning agent in the vat
Oil will not drain from vat • Drain valve clogged with • Open valve, force cleaning brush
crumbs through drain
• Faulty actuator • Replace actuator
• Oil channel clogged • Access the clean-out plug on the
sides of the unit (see Oil Channel
Clean-out Section)
Oil leaking • Obstruction in drain • Remove obstruction
through drain valve
• Faulty drain valve • Replace drain valve
Vat is under-lled • Filter pan needs cleaned • Clean lter pan and change pad
• JIB is low or empty • Fill the JIB
• JIB oil line is clogged or • Check JIB line
collapsed
Bubbles in oil during • Filter pan needs cleaned • Clean lter pan and change pad
entire ltering process
• Filter pan not completely • Make sure lter pan return line is
engaged pushed completely into the receiver
on the fryer
• Filter pan clogged • Clean pan and change pad
• Damaged o-ring on lter • Change O-ring
line tube on fryer
May 2012

Model EEG-153, 154
1-6
Problem Cause Correction
FILTER MOTOR SECTION
Filter motor runs but
pumps oil slowly
Filter motor will not run
“IS POT FILLED” lter error
prompt
“CHECK PAN” prompt
“FILTER PAN MISSING”
prompt appears
“CHANGE FILTER PAD”
prompt appears
• Filter line connections
loose
• Filter paper or pad clogged
• Power cord for vat #1
is not plugged-in
• the thermal reset button on
the rear of the pump motor
is tripped
• All oil did not completely
return after a lter cycle
• Filter pad clogged
• Drain pan not completely in
place
• Faulty drain pan switch
• Drain pan missing
• Drain pan not completely in
place
• Faulty drain pan switch
• Filter pad has not been
changed within a 24hr time
period; Main power switch
was turned off during lter
pad change
• Drain pan switch stuck
• Tighten all lter line connections
• Change lter paper or pad
• Plug power cord into receptacle
• Remove the right side panel and
allow time for the motor to cool
and then, using a screwdriver,
press hard against the button
until it clicks
• Have manager follow prompts
• Is JIB full? If not, ll JIB
• Replace lter pad/clean pan.
• Push drain pan in place
• Check drain switch
• Find pan and replace
• Push lter pan in place
• Check drain switch
• Replace old lter pad with NEW
lter pad with main power switch
turned on.
*NOTE* 24/7 store replace
lter twice a day.
• Check drain switch
DISPLAYED PROMPT SECTION
May 2012

Model EEG-153, 154
1-7
1-4. ERROR CODES In the event of a control system failure, the digital display shows
an error message. The message codes are shown in the DISPLAY
column below. A constant tone is heard when an error code is
displayed, and to silence this tone, press any button.
Dec. 2018
DISPLAY CAUSE CORRECTION
“E-4” Control board
overheating
Turn switch to OFF position, then turn switch back to ON;
if display shows “E-4”, the control board is getting too
hot; check the louvers on each side of the unit for obstruc-
tions
“E-5” Oil overheating Turn switch to OFF position, then turn switch back to ON;
if display shows “E-5”, the heating circuits and tempera-
ture probe should be checked
“E-6 A” Temperature probe
open
Turn switch to OFF position, then turn switch back to
ON; probe open if display shows “E-6A”, the temperature
probe should be checked
“E-6 B” Temperature probe
shorted
Turn switch to OFF position, then turn switch back to ON;
if display shows “E-6B”, the temperature probe should be
checked
“E-10 A” High limit tripped
above 300 F
Press the red reset button under the right side of the
controls; if high limit does not reset, high limit must be
replaced
“E-10 B” High limit tripped
below 300 F
“E-10 C” High limit tripped
while cooking
“E-10 D” High limit tripped
<5 min of Auto
Filter
“E-10 F” High limit tripped
during lter cycle
“E-10 M” High limit tripped
during melt mode
“E-10 Y” High limit tripped
<5 min of “YES”

Model EEG-153, 154
1-8
1-4. ERROR CODES CONT.
Dec. 2018
DISPLAY CAUSE CORRECTION
“E-18 A” Left level sensor failed Turn switch to OFF position, then turn switch back to
ON; if display still indicates a failed sensor, have the
connectors checked at the control board; have sensor
checked & replace if necessary
“E-18 B” Right level sensor failed
“E-18 C” Both level sensors failed
“E-20 A”
“FAN
SENSOR
STUCK
CLOSED”
Pressure switch stuck
closed
If fan is not running, have pressure switch checked;
should be “FAN SENSOR failure open circuit if no
air pressure
If fan is running, wiring error.
“E-20 B”
“NO
DRAFT”
“CHECK
FAN”
Pressure switch stuck
open, no draft or blower
failure
Press power button to vat off and back on again, if
E-20-B persists, have pressure switch checked; should
be open circuit if no air pressure; make sure hose is
connected to fan and pressure switch
Have draft fan checked; low voltage going to fan
Check the fryer ue and hood system for obstructions
“E-20 D”
“IGNITION
FAILURE”
Failure to ignite pilot
ame
Press power button to vat off and back on again, if
E-20-D persists, check gas line connections; check
gas shut-off valve; have ignition module checked; gas
valve checked; ame sensor gap checked; gas valve
and ignition module wiring checked
“E-21” Slow heat recovery Have a certied service technician check the fryer for
correct gas supply and pressure to the unit; have the
gas valves checked; have unit checked for loose or
burnt wires
“E-22”
“NO HEAT”
Burner not igniting Check gas valve and heat circuit
“E-41” Data Loss Turn switch to OFF, then back to ON; Re-initialize
controller; if error code persists, have the control
board replaced
“E-46” EEPROM Memory
Failed
Turn switch to OFF, then back to ON; Re-initialize
controller; if error code persists, have the control
board replaced

Model EEG-153, 154
1-9
DISPLAY CAUSE CORRECTION
“E-47” Analog converter chip or
12 volt supply failure
Turn switch to OFF, then back to ON; if “E-47” per-
sists, have the PC board replaced
“E-48” Input system error Turn switch to OFF, then back to ON; if “E-48” per-
sists, have the PC board replaced
“E-54 C” Temperature input error Turn switch to OFF, then back to ON; if “E-54 C”
persists, have the PC board replaced
“E-60” AFI PC board not com-
municating with control
PC board
Turn switch to OFF, then back to ON; if “E-60”
persists, have the 1.5 amp fuse on the AIF PC board
checked; have the connector between the PC boards
checked; replace AIF PC board or control PC board if
necessary
“E-70 C” Drain valve jumper wire
missing or disconnected
Check jumper wire on PC board at drain switch inter-
lock position
“E-83 A”
“E-83 B”
“E-83 C”
“E-83 D”
Pressure too high Check corresponding vat A = 1, B= 2, C=3, D = 4
“E-83 J” Pressure too high
Bulk Oil System error
The JIB ll switch was depressed when error occurred
“E-83 R” Pressure too high
Bulk Oil System error
Dispose switch was depressed when error occurred
“E-83 Z” Pressure too high
unknown source
Problem unknown, logged in Vat 1 control. Contact
Technical Services for support.
“E-93 A” 24V Supply Tripped Check 24V circuit for short circuit or low resistance
component causing high current draw.
Dec. 2018
1-4. ERROR CODES CONT.

Model EEG-153, 154
2-1
SECTION 2. INFO & FILTER BUTTON STATS
2-1. INFO BUTTON STATS Actual Oil Temperature
1. Press and the actual oil temperature shows in the
display, for each vat.
Set-point Temperature
2. Press twice and SP shows in the display, along with
the set-point (preset) temperature of each vat.
Recovery Information for each Vat
1. Press 3 times and REC shows in the left display and
the recovery time that oil temperature went from 250°F
(121°C) to 300°F (149°C) shows in the right display. For
example, REC 5:30” means it took 5 minutes and 30
seconds for the oil temperature to recover to 300°F (149°C)
from 250°F (121°C).
If no buttons are pressed within 5 seconds in any of stats
modes, the controls revert back to normal operation.
Cook Cycles Remaining before Filtering
1. Press and release either button and the left display
shows “COOKS REMAINING” and the right display
shows the number of cook cycles before the next auto lter.
For example, “REMAINING” “3” “6” means after 3 more
cook cycles on the left vat, the controls asks the operator if
they are ready to lter or not. But, 6 more cook cycles
remain on the right vat.
Time and Date
2. Press either twice and ‘FILTERED” shows in the
diplays, along with the time-of-day and date of the last
lter.
2-2. FILTER BUTTON STATS
May 2012

Model EEG-153, 154
3-1
SECTION 3. INFORMATION MODE
This historic information can be recorded and used for operation-
al and technical help and allows you to view the following:
• 1. E-LOG
• 2. LAST LOAD
• 3. DAILY STATS
• 4. OIL STATS
• 5. REVIEW USAGE
• 6. INPUTS
• 7. OUTPUTS
• 8. OIL TEMP
Not all Information Mode functions are discussed in this
section. To ensure proper operation of fryer, please consult
Henny Penny Corp. before changing any of these settings.
For more information on these functions, contact Technical
Support at 1-800-417- 8405, or 1-937-456-8405.
1. E-LOG (error code log)
Press and buttons at the same time and “*INFO
MODE*” shows in the display, followed by “1. E-LOG”.
Press and to exit Information Mode at anytime.
Press ▼ and “A. (date & time) *NOW* show in displays.
This is the present date and time.
Press ▼ and if a error was recorded, “B. (date, time, and
error code information)” shows in display. This is the latest error
code that the controls recorded.
Press ▼ and the next latest error code information can be seen.
Up to 10 error codes (B to K) can be stored in the E-LOG
section.
• 9. CPU TEMP
• 10. COMMUNICATION INFO
• 11. ANALOG INFO
• 12. ACTIVITY LOG
• 13. OIL LEVELS
• 14. PUMP VALVE INFO
• 15. AIF INFO
3-1. INFORMATION MODE
DETAILS
May 2012

Model EEG-153, 154
3-2
Product (Last product cooked) PRODUCT FRY L1
Time of day the last Cook Cycle was started STARTED FEB 4 2:25P
Actual Elapsed cook Time (Real seconds) ACTUAL TIME 1:06
Programmed cook Time PROG TIME 1:00
Max Temp during Cook Cycle MAX TEMP 350°F
Min Temp during Cook Cycle MIN TEMP 313°F
Avg Temp during Cook Cycle AVG TEMP 322°F
Heat On (percentage) during Cook Cycle HEAT ON 45%
Ready? (Was fryer Ready before start?) READY? YES
When Cook Cycle was stopped: Early QUIT AT 0:10 REM
OR
After complete Cook Cycle *DONE* +6 SEC
Difference (%) between actual and ACT/PROG 1%
programmed cook time
2. LAST LOAD (Information on recent cook cycles)
Press ► and “2. LAST LOAD” show in displays.
Press a timer button or for the product you want to
view the cook data and the LED ashes.
Press button to start viewing the cook data.
For example, if the left LED is ashing, “PRODUCT
FRY L1” show in displays.
If the right LED is ashing, “PRODUCT FRY R2” show in
displays.
Press ▼ button to start viewing the cook data.
3-1. INFORMATION MODE
DETAILS (Continued)
FUNCTION DISPLAY EX:
May 2012

Model EEG-153, 154
3-3
3-1. INFORMATION MODE
DETAILS (Continued)
3. DAILY STATS (Operational info of fryer for last 7 days)
Press ► and “3. DAILY STATS” show in displays.
Press ▼ button to start viewing the cook data.
Press the right to view data for other days of week.
Day this data was recorded for APR-30 TUE*
Number of Hours:Minutes the fryer was on (L/R) ON HRS TUE* 3:45
Number of times ltered (L/R) FILTERED TUE* 4
Number of times lter skipped (L/R) SKIPPED TUE* 4
Number of times oil added (L/R) ADD OIL TUE* 4
Number of times oil discarded (L/R) DISPOSE TUE* 0
Oil temperature recovery time (L/R) RECOVERY TUE*1:45
Total number of cook cycles that day (L/R) TOT CK TUE* 38
Number of cycles stopped before *DONE* QUIT CK TUE* 2
Cook Cycles for Product #1 TUE* COOK -1- 17
Cook Cycles for Product #2 TUE* COOK -2- 9
Cook Cycles for Product #3 TUE* COOK -3- 5
Cook Cycles for Product #4 TUE* COOK -4- 0
Cook Cycles for Product #5 TUE* COOK -5- 0
Cook Cycles for Product #6 TUE* COOK -6- 6
Cook Cycles for Product #7 TUE* COOK -7- 0
Cook Cycles for Product #8 TUE* COOK -8- 0
Cook Cycles for Product #9 TUE* COOK -9- 1
Cook Cycles for Product #0 TUE* COOK -0- 0
FUNCTION DISPLAY EX:
May 2012

Model EEG-153, 154
3-4
4. OIL STATS (info of current oil and avg. of last 4 batches of oil)
Press ► and “4. OIL STATS” show in displays.
Press ▼ button to start viewing the cook data.
Press and hold a product button (1 to 4) to view the data from one of
the previous 4 batches of oil used.
Press to view oldest oil data: Ex: OIL-4 14 DAYS
Press to view 3rd oldest oil data: Ex: OIL-3 12 DAYS
Press to view 2nd oldest oil data: Ex: OIL-2 15 DAYS
Press to view previous batch of oil: Ex: OIL-1 13 DAYS
To obtain the most accurate oil information, use the
“3.DISPOSE” step in the Filter Menu (press and hold )
to drain the oil from the vat.
3-1. INFORMATION MODE
DETAILS (Continued)
Start date of new oil NEW OIL MAR-23
Number of days oil in use (L/R) OIL USE 4 DAYS
Number of lters on this oil (L/R) FILTERED 4
Number of times lter skipped (L/R) SKIPPED 0
Number of cook cycles on this oil (L/R) TOT CK 38
Average number of days per oil change (L/R) AVG DAYS
PER OIL CHANGE 13.8 DAYS
Average number cook cycles per oil change (L/R) AVG CKS PER
OIL CHANGE 388 CKS
FUNCTION DISPLAY EX:
May 2012