Henny Penny SmartCombi GSC62 Series Technical manual

Planning and installation instructions
Combisteamer (gas)
SizeType no.
(ClassicCombi)
Type no.
(SmartCombi)
615GCC61XXXXGSC61XXXX
620GCC62XXXXGSC62XXXX
115GCC11XXXXGSC11XXXX
120GCC12XXXXGSC12XXXX
215GCC21XXXXGSC21XXXX
220GCC22XXXXGSC22XXXX
*FM07-187B* en-US
Smart Combi ™
Global Foodservice Solutions
Classic Combi ™
306174---0AIAE-- / 14.12.2009 / TAG-MaBr

Planning and installation instructions
Smart Combi ™
Classic Combi ™

5Planning ..............................................................1
5Standards and regulations ............................................1.1
5Ensure conformity with standards ............................................1.1.1
5Water ........................................................................................1.1.2
5Waste water .............................................................................1.1.3
6Electricity ..................................................................................1.1.4
6Gas ..........................................................................................1.1.5
8Room air ..................................................................................1.1.6
8Safety .......................................................................................1.1.7
8Food hygiene ...........................................................................1.1.8
9Relevant laws, institutions and authorities ...............................1.1.9
9Package dimensions and weights ................................1.2
10Weight ..............................................................................1.3
10Scale drawings ...............................................................1.4
10Abbreviations, installation dimensions .....................................1.4.1
11Installation dimensions .............................................................1.4.2
13Unit dimensions .......................................................................1.4.3
17Specifications, water ......................................................1.5
17Specifications, soft water .........................................................1.5.1
17Specifications, hard water ........................................................1.5.2
17Specifications, waste water ......................................................1.5.3
18Specifications, gas .........................................................1.6
18Specification Natural Gas E/H - 20/20 mbar ............................1.6.1
18Specification Natural Gas LL/L - 25/20 mbar ...........................1.6.2
18Specification, liquid gas B/P - 30/50 mbar ...............................1.6.3
19Specifications, power supply ........................................1.7
19Supply line, gas ..............................................................1.8
19Heat loss .........................................................................1.9
20Ambient atmosphere and noise level ...........................1.10
21Transport .............................................................2
21Transporting the unit ......................................................2.1
22Installation ..........................................................3
22Installation information ..................................................3.1
23Mounting the suspension frame in the base frame .....3.2
25Installing tabletop units .................................................3.3
25Installing floor standing units .......................................3.4
3Planning and installation instructions
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Contents
Smart Combi ™
Classic Combi ™

25Aligning the rack trolley ...................................................3.5
26Aligning the rack trolley with slide in system EasyIn ....3.6
28Electricity ..............................................................4
28Power cable requirements ...............................................4.1
28Opening and closing the switch cover ...........................4.2
29Description of the terminal strip ......................................4.3
29Connecting the power supply ..........................................4.4
30RS485/RS422 interface .....................................................4.5
31Water ......................................................................5
31Water supply ......................................................................5.1
33Information about the soft water supply ......................................5.1.1
33Information about the hard water supply ....................................5.1.2
34Fitting the T-piece (accessory) ....................................................5.1.3
35Waste water connection ...................................................5.2
35Waste water connection for units with WaveClean .....................5.2.1
36Waste water connection for units without WaveClean ................5.2.2
38Gas .........................................................................6
38Gas supply .........................................................................6.1
40Converting to a different type of gas ..............................6.2
41Hose connection ...............................................................6.3
42Testing for leaks ................................................................6.4
42Checking the connection pressure .................................6.5
43Checking CO2/CO values (ClassicCombi) ......................6.6
44Start CO2 calibration ..................................................................6.6.1
45Measure CO2 values ..................................................................6.6.2
47Display burner status and cooking chamber temperature ..........6.6.3
48Checking CO2/CO values (SmartCombi) ........................6.7
48Starting CO2 calibration .............................................................6.7.1
49Measuring CO2 values ...............................................................6.7.2
51Setting the CO2 content manually ...................................6.8
52Exhaust gas routing .............................................7
54Air outlet connection ............................................8
54Installation under an extraction hood .............................8.1
54Connection to an air outlet duct ......................................8.2
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Planning and installation instructions4
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Contents

1 Planning
1.1 Standards and regulations
1.1.1 Ensure conformity with standards
→Ensure that your plans conform to the standards and regulations
applying at the installation location.
NOTICE
The following overviews assist with orientation. They make no claim
to be complete.
1.1.2 Water
DescriptionRelates toStandard
Drinking water protection, pre-
servation of the drinking water
quality
Drinking water supplyDIN 1988-4
Table 1: Standards/regulations relevant to water
1.1.3 Waste water
DescriptionRelates toStandard
Additional specifications to
DIN EN 752 and
DIN EN 12056: Drainage sys-
tems on private ground
Waste water qualityDIN 1986-100
Table 2: Standards/regulations relevant to waste water
5Planning and installation instructions
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Planning
Smart Combi ™
Classic Combi ™

1.1.4 Electricity
DescriptionRelates toStandard
Provisions for the erection of
high-voltage current systems
with nominal voltages up to
1000 V
Requirements for electronic
components
DIN VDE
0100 ff.
Erection of low-voltage systems
part 5-54: Selection and erection
of electrical equipment – Earth-
ing arrangements, protective
conductors and protective poten-
tial equalisation conductors
Potential equalisationDIN VDE
0100-540
Erection of low-voltage systems
part 4-43: Protection for safety
– Protection against overcurrent
Potential equalisation of the
location
DIN VDE
0100-430
Table 3: Standards/regulations relevant to electricity
1.1.5 Gas
DVGW regulations
DescriptionRelates toStandard
Technical regulations for gas
installations (DVGW-TRGI)
Gas supplyG 600
Technical regulations for liquid
gas (TRF)
Gas supply
Installation of the unit
TRF
Gas qualityGas quality
Conditions for supply
G 260/I
Gas quality – Supplementary
rules for 2nd family gases
G 260/II
Installation of gas appliances in
commercial kitchens
Gas supply
Installation of the unit
G 634
Mechanical extraction of flue
gas for gas-fired appliances
without fans
Exhaust gas routingG 660
Table 4: DVWG regulatory standards/provisions relevant for gas
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Planning

DIN standards/provisions
DescriptionRelates toStandard
Gas-fired catering appliances
– Part 1: General safety re-
quirements
Basic requirementsDIN EN 203-1
Test gases – test pressures –
appliance categories
Types of gasDIN EN 437
Hose assemblies and connec-
tion valves for gas; safety hose
assemblies, safety valves with
quick connecting devices
Flexible connectionsDIN 3383,
Part 1
Hose assemblies and connec-
tion valves for gas ; hose as-
semblies for rigid connection
Flexible connectionsDIN 3383,
Part 2
Hose assemblies of stainless
steel for gas (draft)
Flexible connectionsDIN 3384
Table 5: DIN standards/provisions relevant for gas
BG Construction standards/provisions
DescriptionRelates toStandard
Regulations for the prevention
of accidents with the use of li-
quid gas
Scope of the provision: 1. Use
of liquid gas for burning pur-
poses 2. Liquid gas systems
for burning purposes, insofar
as supplied by pressurised
gas containers 3. Liquid gas
systems with gas consuming
appliances for burning pur-
poses, insofar as supplied by
pressurised gas containers.
Gas supply
Appliance installation (formerly
ZH 1/455)
BGV D 34
(formerly VBG
21)
Table 6: BG construction standards/provisions relevant for gas
7Planning and installation instructions
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Planning
Smart Combi ™
Classic Combi ™

1.1.6 Room air
DescriptionRelates toStandard
Ventilation equipment for kit-
chen, basis for planning the
ventilation of commercial kit-
chens as well as for calculating
the size and construction of
ventilation systems. It applies
in connection with the complete
reference work of DIN 1946.
Priority circuit room ventilation
system
VDI 2052
General conditions for working
environments in kitchens with
regard to the planning of kit-
chen ventilation systems.
Emissions and comfortASR 5
Table 7: Standards/regulations relevant to room air
1.1.7 Safety
DescriptionRelates toStandard
Safety regulations for kitchens,
kitchen safety equipment (fire
extinguishers...)
Hazards in kitchens (formerly
ZH 1/37)
BGR 111
Table 8: Standards/regulations relevant to safety
1.1.8 Food hygiene
DescriptionRelates toStandard
Regulation about food hygieneDocumentation of heating tem-
peratures according to HACCP
principles
Regulation
(EG) Nr.
852/2004
Table 9: Standards/regulations relevant to hygiene
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Classic Combi ™
Planning

1.1.9 Relevant laws, institutions and authorities
Name of the institute/author-
ity
Relates toStandard
Regional gas or energy suppli-
er (GVU) or network operator
Gas supply
Installation of the unit
TAB (Technical
Connection
Conditions)
GAS (Low
Pressure Gas
Supply
(NDAV))
Building inspection authoritiesGas supply
Installation of the unit
BauO (Building
Regulations);
LBO (Regional
Building Regu-
lations)
Trading standards officeInstallation of the unitGewO (Trade,
Commerce and
Industry regula-
tions)
Responsible district chim-
ney/heating inspector
Gas supply
Installation of the unit, emis-
sions
BauO (Building
Regulations);
FeuVo (Ordin-
ance on Firing
Installations),
BISchV (Feder-
al Emission
Control Ordin-
ance)
Water/waste water association
or authority
Installation of the unit
Water/waste water connec-
tions
AbwV (Waste
Water Ordin-
ance)
ATV informa-
tion sheets
(Association of
Waste Water
Technicians)
Technical connection condi-
tions for connecting to the low
voltage mains network, require-
ments applying to the installa-
tion location
Mains network operators,
power suppliers
Installation of the unit
Mains connection
TAB (Technical
Connection
Conditions)
POWER (NAV
- Ordinance on
Low-Voltage
Connections)
Table 10: Relevant laws, institutions, authorities
1.2 Package dimensions and weights
NOTICE
These specifications may be modified for technical reasons.
9Planning and installation instructions
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Planning
Smart Combi ™
Classic Combi ™

Gross weight (lb.)Package dimensions (in.)
Depth x width x height
Size
374.842.5 x 37.8 x 40.2615/620
429.942.5 x 37.8 x 50.4115/120
826.745.7 x 37.8 x 86.6215/220
Table 11: Package dimensions and weights
1.3 Weight
NOTICE
These specifications may be modified for technical reasons.
Weight (lb.)Size
302.0615
313.1620
368.2115
412.3120
782.6215
782.6220
Table 12: Weight
1.4 Scale drawings
1.4.1 Abbreviations, installation dimensions
MeaningAbbreviation
WidthB
Width, distance from wall to the left of the unitBL
Width, distance from wall to the right of the unitBR
HeightH
Height, distance from the ceilingHD
Height, unit feetHF
Height, overallHG
Height, tableHT
DepthT
Depth, distance to wall behind the unitTH
Table 13: Abbreviations, installation dimensions
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Planning and installation instructions10
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Classic Combi ™
Planning

1.4.2 Installation dimensions
BBR TH
H
HG
HF
HT
BL T
Figure 1: Installation dimensions of combisteamers 615/620 and 115/120
BBR TH
HHG
HF
BL T
Figure 2: Installation dimensions, combisteamer 215/220
THTHTHGHFHBRBLBSize
5079985016401006905050997615/620
5079958016401009605050997115/120
508131960238172250501075215/220
Table 14: Installation dimensions in mm
11Planning and installation instructions
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Planning
Smart Combi ™
Classic Combi ™

NOTICE
A clearance of at least 50 mm from walls must be maintained to the
right and the left of the unit as well as behind it.
A minimum distance of 500 mm to the left is recommended for servicing.
When using rack trolleys, the distance to the left of the unit should be
at least 800 mm to allow the trolley to be positioned at the side.
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Classic Combi ™
Planning

1.4.3 Unit dimensions
MeaningAbbreviation
Drain (waste water)A
Flue outletAG
Air outletAL
Electrical connectionEA
Soft water, coldEW
Gas supplyCM
InterfaceKE
Cold water, hardKW
Performance optimisation systemLOA
Potential equalisation connectionPA
Centre of gravityS
Control lead, externalSTL
13Planning and installation instructions
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Planning
Smart Combi ™
Classic Combi ™

72
PA
EW
KW
760
223
163
138
93
61
38
140
97
73
52
EA
GA
STL 50
50
100
278
73 897
A
53
100 +20
0
790
849
AL Ø53
50
165
1020
52
799
100 535 76
Figure 3: Combisteamer 615/620, unit dimensions in mm
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Classic Combi ™
Planning

KE
140
71 100
97
73
52
LOA
EA
STL 50
50
73
278
897
+20
0
100
PA
EW
KW
760
223
163
138
93
61
38
54
1060
1138
1020
AL Ø53
52
799
100 535 76
50
Figure 4: Combisteamer 115/120, unit dimensions in mm
15Planning and installation instructions
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Planning
Smart Combi ™
Classic Combi ™

KE
67
EA
EW
KW
759
303
243
139
133
75
52
141
118
103
90
52
PA
GA
STL 50
50
39
233
996
187
238±20
1960 2009
AL Ø73
50
170
1075
50
813
93 609
76
100
Figure 5: Combisteamer 215/220, unit dimensions in mm
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Classic Combi ™
Planning

1.5 Specifications, water
1.5.1 Specifications, soft water
ValueParameters
Drinking water, coldType
2–6 bar/200–600 kPaSupply pressure
< 1.5 mmol/l, < 5 °dH (soft water)Hardness
¾" outside threadThread
DN 15 hose with ¾" union nutConnection
Table 15: Specifications, soft water
1.5.2 Specifications, hard water
ValueParameters
Drinking water, coldType
Up to 50 °C (122 °F)Temperature
2–6 bar/200–600 kPaSupply pressure
0–4 mmol/l, 0–25 °dHHardness
¾" outside threadThread
DN 15 hose with ¾" union nutConnection
Table 16: Specifications, hard water
1.5.3 Specifications, waste water
ValueParameters
Up to 80 °C (176 °F)
For adjusting the waster water temper-
ature, see chapter “Standard settings”
in the operating manual.
Temperature
DN 50 direct connectionConnection
Table 17: Specifications, waste water
17Planning and installation instructions
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Planning
Smart Combi ™
Classic Combi ™

1.6 Specifications, gas
1.6.1 Specification Natural Gas E/H - 20/20 mbar
ValueParameters
A3, B23Model EN 203-1:2005
15–25 mbarConnection pressure EN 437:2003-09
45.67 MJ/m3
Wobbe index Wi
34.02 MJ/m3
Heating value Hi
50.72 MJ/m3
Wobbe index Ws
37.78 MJ/m3
Calorific value Hs
¾" outside threadThread
Table 18: Specification Natural Gas E/H - 20/20 mbar
1.6.2 Specification Natural Gas LL/L - 25/20 mbar
ValueParameters
A3, B23Model EN 203-1:2005
15–30 mbarConnection pressure EN 437:2003-09
37.38 MJ/m3
Wobbe index Wi
29.25 MJ/m3
Heating value Hi
41.52 MJ/m3
Wobbe index Ws
32.49 MJ/m3
Calorific value Hs
¾" outside threadThread
Table 19: Specification Natural Gas LL/L - 25/20 mbar
1.6.3 Specification, liquid gas B/P - 30/50 mbar
ValueParameters
A3, B23Model EN 203-1:2005
15–57.5 mbarConnection pressure EN 437:2003-09
80.58 / 70.69 MJ/m3
Wobbe index Wi
116.09 / 88.00 MJ/m3 Heating value Hiper m3
45.65 / 46.34 MJ/kgHeating value Hiper kg
87.33 / 76.84 MJ/m3
Wobbe index Ws
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Planning

ValueParameters
125.81 / 95.65 MJ/m3
Calorific value Hspro m3
49.47 / 50.37 MJ/kgCalorific value Hspro kg
¾" outside threadThread
Table 20: Specification, liquid gas B/P - 30/50 mbar
1.7 Specifications, power supply
SizeParameters
220215120115620615
1 N PE/AC 50 HzMains type
230 VVoltage
1.5 kW0.8 kWConnected load
IP X5Protection type
1 x 16 AFuses
Table 21: Specifications, power supply
1.8 Supply line, gas
Connected load (kW)Size
11615
17620
18115
26120
36215
52220
Table 22: Supply line, gas
1.9 Heat loss
Latent (kW)Sensible (kW)Size
2,201,70615
3,402,60620
3,602,70115
5,203,90120
7,205,40215
10,407,80220
Table 23: Heat loss
19Planning and installation instructions
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Smart Combi ™
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1.10 Ambient atmosphere and noise level
ValueParameters
5 °C (41 °F)–40 °C (104 °F),
95% relative humidity, non condensing
Ambient atmosphere
< 70 dB (A)Noise level
Table 24: Ambient atmosphere and noise level
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Planning