Henny Penny FlexFusion SpaceSaver Plus FSE-610 User manual

Model
FSE-605
FSE-610
Installation
instructions
FlexFusion® ELECTRIC
SPACE$AVER (PLUS)
FM06-066 • 23/2/2018
FM06-066A en-US
Read the operating instructions prior to commissioning
SPACE$AVER PLUS
FUSION
FLEX
SPACE$AVER
FUSION
FLEX

2 Installation instructions

Directory of contents
3Installation instructions
1Introduction......................................................................... 5
1.1About this manual ............................................................................ 5
1.1.1Explanation of signs ..................................................................................  6
  7
1.3Use of the unit................................................................................... 7
1.4Warranty............................................................................................ 7
2Safety instructions ............................................................. 8
3Description of the unit ..................................................... 10
3.1Overview of the unit ....................................................................... 10
3.1.1Tabletop unit............................................................................................  10
3.2Planning drawing............................................................................ 11
3.2.1Tabletop unit............................................................................................  11
3.3Unit and connection data............................................................... 11
4Transporting the unit ....................................................... 15
4.1Transporting the unit to the installation site ............................... 15
4.2Unpacking the unit ......................................................................... 15
5Installing the unit.............................................................. 17
5.1Minimum clearances ...................................................................... 17
5.2Setting up the unit on a work surface or underframe................. 18
5.2.1Installing the hang-in frame .....................................................................  18
6Connecting the unit.......................................................... 20
6.1Opening and closing the housing................................................. 20
6.1.1Removing and attaching the rear panel ..................................................  20
6.1.2Removing and attaching the unit cover ...................................................  21
6.1.4Attaching the hygiene plate .....................................................................  22
6.2Making the electrical connection.................................................. 22
6.2.1Adjusting the unit to the supply voltage...................................................  24
6.2.2Description of the electrical connection...................................................  26
6.2.3Connecting the electrical connection line ................................................  26
6.2.4Connecting the power optimization system.............................................  27
6.2.5Connecting the potential equalization .....................................................  28
6.3Connecting the kitchen guiding system ...................................... 29
6.4Performing the basic setting of the control................................. 30
6.4.1Changing the basic setting of the control ................................................  30
6.5Making the water connection ........................................................ 31
6.5.1Connecting the drinking water connection line........................................  32
6.5.2Connecting softened drinking water to both connections........................  32
FM06-066
1.2 Staff qualification ............................................................................
6.1.3Special Wendy´s installation requirements .............................................  21A

Directory of contents
4 Installation instructions
8Testing the function ......................................................... 36
8.1Checking the controls.................................................................... 36
8.2Checking the inspection of the cooking chamber door ............. 36
8.3 .......................................... 36
9Putting the unit into service ............................................ 37
9.1Filling out the Start-up operation report ...................................... 37
FM06-066
6.6Making the waste water connection ............................................. 33
6.6.1Connecting the waste water line to a permanent connection..................  34
7Installing the unit.............................................................. 35
6.6.2Special Wendy´s installation requirements .............................................  34A
Heating the unit up and rinsing it out

Introduction
5Installation instructions
1 Introduction
1.1 About this manual
The installation instructions are part of the unit and contain
information on safe installation of the unit.
Observe the following notes and adhere to them:
•Read the installation instructions completely prior to installation.
•Make the installation instructions available to the installation fitter
at the operating site at all times.
•Preserve the installation instructions throughout the service life of
the unit.
•Insert any additions from the manufacturer.
•Pass on the installation instructions to any subsequent operator of
the unit.
Target group The target group of the installation instructions is trained qualified
personnel that is familiar with installing and operating the unit.
Figures All figures in this manual are intended as examples. Discrepancies
can arise between this and the actual unit.
FM06-066

Introduction
6 Installation instructions
1.1.1 Explanation of signs
DANGER Imminent danger
Failure to comply will lead to death or very severe injuries.
WARNING Potential danger
Failure to comply can lead to death or very severe injuries.
CAUTION Dangerous situation
Failure to comply can lead do slight to moderately severe injuries.
NOTICE Property damage
Failure to comply can cause property damage.
INFORMATION Information
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
•Listing of information.
Action steps which can be performed in
any sequence.
1.
2.
Action steps which must be performed
in the specified sequence.
Result of an action performed or
additional information relating to it.
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Introduction
7Installation instructions
1.3 Use of the unit
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
1.4 Warranty
The warranty is void and safety is no longer assured in the event of:
•Improper conversion or technical modifications of the unit,
•Improper use,
•Improper startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
FM06-066
1.2 Staff qualification
Explanation of qualification
Skilled staff •Skilled staff are those, who due to their profes-
sional training, knowledge and experience as well
as their knowledge of the relevant standards can
assess the tasks given to them and recognize any
possible dangers.
Type of activity Qualification
Power connection •Electrician
•Specific professional training
•Employee of the specialist company concerned
Water connection •Plumber
•Specific professional training
•Employee of the specialist company concerned
Wastewater connection •Wastewater specialist
•Specific professional training
•Employee of the specialist company concerned

Safety instructions
8 Installation instructions
2 Safety instructions
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The installation fitter must be familiar with regional regulations and
observe them.
The installation fitter must observe the safety instructions in these
installation instructions and in the "Safety information" chapter of the
operating instructions.
Ensuring conformity with
standards
Observe applicable international, European and national laws,
regulations, standards and directives for the unit when transporting,
setting up and connecting it.
Improper installation Risk of property damage and personal injury from improper
installation
•Install the unit only as specified in these installation instructions.
•Do not add anything to the unit or modify the unit.
•Use only original spare parts.
Transportation and storage Personen- und Sachschäden durch unsachgemäßen Transport
und unsachgemäße Lagerung
•Store the unit in a dry, frost-free environment.
•Observe the safety regulations for the lifting gear used.
•Attach the unit to the lifting gear securely during transport and
installation, and prevent it from dropping.
•Transport the unit in an upright position, do not tilt or stack.
•Pay attention to protruding parts when transporting the unit
without packaging.
Fire prevention Risk of fire from combustible surfaces
•Observe general fire prevention regulations.
Organizational measures Risk of property damage and personal injury from lack of
organizational measures
•Identify danger zones when transporting, installing and connecting
the unit.
•Prior to starting the installation tasks, notify any operator present
about the procedure.
•Prior to starting the installation task, discuss how to behave in an
emergency.
•Use equipment and protective gear suitable for the activity.
•Brace housing components to prevent them from falling over and
dropping.
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Safety instructions
9Installation instructions
Installation Risk of property damage and personal injury from improper
installation
•Wear safety shoes and protective gloves.
Electrical connection Risk of fire from improper connection
•Observe applicable regional regulations of the electric supplier.
•Ensure that only electricians licensed by the electric supplier
connect the unit.
•Ensure that the electrical system is earthed by a protective
earthing conductor.
•Note the information on the nameplate.
Danger of electric shock from live components.
•Prior to working on the electrical system, switch off the unit,
disconnect the electrical system from the mains and prevent
power from being switched on again. Check to ensure the system
is dead.
•Use only insulated tools.
Unit on casters Danger of a line breaking if subjected to high tensile load
•Secure the unit with a chain as a strain relief for the connection
line at the installation site so that no tensile load is applied to the
connection line if the unit is moved.
Commissioning Risk of property damage and personal injury from improper
commissioning
•Read the operating instructions prior to commissioning. Observe
the safety instructions in these installation instructions and in the
"Safety information" chapter of the operating instructions.
•Only put the unit into service after a successful function test in its
assembled state.
•Put the unit into service only after it has reached room
temperature.
•Observe the units during operation.
FM06-066

Description of the unit
10 Installation instructions
3 Description of the unit
3.1 Overview of the unit
3.1.1 Tabletop unit
ihgf
e
d
c
b
a
m
k
l
j
Image: Tabletop unit
a Operating unit h Core temperature sensor
(covered)
b Hang-in frame i USB port (covered)
c Insulating disk j Nameplate
d Cooking chamber door k Housing
e Door handle l Steam outlet nozzle
f Discharge channel, door m Air inlet nozzle
g Discharge channel, unit
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Description of the unit
11Installation instructions
3.2 Planning drawing
3.2.1 Tabletop unit
A B C D E
F
Image: Countertop unit
Size A B C D E F
610 > 50
(1,97)
550
(21,65)
50 (1,97) 50 (1,97) 783
(30,83)
791
(31,14)
623 > 50
(1,97)
550
(21,65)
50 (1,97) 50 (1,97) 630
(24,8)
791
(31,14)
All dimensions in mm (in)
3.3 Unit and connection data
Size 610 623
Dimensions
Unit
Length x Width x Height (mm
(in))
780 (30,71) x 550 (21,65) x 790 (31,1) 630 (24,8) x 550 (21,65) x 790 (31,1)
Weight
Unit (kg (lb)) 86 (189,6) 66 (145,5)
Emissions
Heat dissipation at a connected load of 400 V
Latent heat (W) 1404 936
Sensible heat dissipation (W) 936 924
Noise level (db(A)) < 65
Operating environment
Temperature (°C (°F)) 5 (41 ) — 40 (104 )
Relative humidity (%)
non-condensing
95
Electrical connection
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Description of the unit
12 Installation instructions
Size 610 623
Protection class IPX5
Type of connection 3PE AC 50/60 Hz, 3NPE AC 50/60 Hz
Voltage (V) 200
Connected load (kW) 7 4.9
Fuse (A) 25 16
Voltage (V) 208
Connected load (kW) 7.4 5.1
Fuse (A) 25 16
Voltage (V) 220
Connected load (kW) 8.4 5.8
Fuse (A) 25 20
Voltage (V) 230
Connected load (kW) 9.1 6.4
Fuse (A) 25 20
Voltage (V) 240
Connected load (kW) 9.8 6.8
Fuse (A) 25 20
Voltage (V) 380
Connected load (kW) 7.4 4.9
Fuse (A) 16 16
Connected load (kW) 10.1 ---
Fuse (A) 16 ---
Voltage (V) 400
Connected load (kW) 7.8 5.2
Fuse (A) 16 16
Connected load (kW) 11.2 ---
Fuse (A) 20 ---
Voltage (V) 415
Connected load (kW) 8.1 5.4
Fuse (A) 16 16
Connected load (kW) 12 ---
Fuse (A) 20 ---
Voltage (V) 440
Connected load (kW) 7.9 5.2
Fuse (A) 16 16
Type of connection 2PE AC 50/60 Hz
Voltage (V) 208
Connected load (kW) 5.3 5.3
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Description of the unit
13Installation instructions
Size 610 623
Fuse (A) 35 35
Voltage (V) 240
Connected load (kW) 6.9 6.9
Fuse (A) 35 35
Type of connection 1NPE AC 50/60 Hz
Voltage (V) 220
Connected load (kW) 5.8 3.2
Fuse (A) 35 16
Voltage (V) 230
Connected load (kW) 6.4 3.5
Fuse (A) 35 16
Voltage (V) 240
Connected load (kW) 6.9 3.8
Fuse (A) 35 16
Softened drinking water connection
Type of water Softened drinking water, cold
Carbonate hardness
CaCO3(mmol/l (ppm))
< 0,9 (90 ppm)
Chloride Cl (mg/l) < 50
Iron Fe (mg/l) < 0.1
Connection pressure (kPa (psi)) 200 (29) — 600 (87)
Connection (") R 3/4 male thread
Drinking water connection
Type of water Drinking water, cold
Carbonate hardness
CaCO3(mmol/l (ppm))
< 4 (400 ppm)
Connection pressure (kPa (psi)) 200 (29) — 600 (87)
Connection (") R 3/4 male thread
Water consumption for steaming
Softened drinking water (l/h
(gal/h))
10 (2,64) 7,5 (1,98)
Water consumption for combisteaming
Softened drinking water (l/h
(gal/h))
2,2 (0,58) 1,7 (0,45)
Water consumption for WaveClean cleaning program
Softened drinking water (l (gal)) 1,3 (0,34)
Drinking water (l (gal)) 17,7 (4,68)
Waste water connection
Waste water type Dirty water
Maximum length (m (ft)) 1 (3,3)
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Description of the unit
14 Installation instructions
Size 610 623
Temperature-resistant to (°C
(°F))
95 (203 )
Connection (mm (in)) 40 (1,57)
Maximum flow rate (l/min (gal/
min))
10 (2,64)
Transformer voltage
Type of connection 3NPE / AC 50/60 Hz, 3PE / AC 50/60 Hz
Voltage range (V) 208 — 240
Transformer T1
Wire identification or color blue red
Voltage measured (V) Voltage at transformer (V)
208 0 208
240 0 240
FM06-066

Transporting the unit
15Installation instructions
4 Transporting the unit
CAUTION Risk of property damage and personnel injury from tipping unit
• Stay clear of lifted unit.
• Move lifted unit carefully.
NOTICE Risk of property damage from improper transport
• Transport the unit upright.
• Do not tilt or stack the unit.
• Pay attention to protruding parts when transporting the unpacked unit.
Prior to transporting the unit to the installation site, ensure that:
•The roadway has adequate load-bearing capacity.
•Wall openings are large enough.
4.1 Transporting the unit to the installation site
Image: Lengthwise and crosswise transport on pallet
Use suitable transport means to move unit to its installation site.
4.2 Unpacking the unit
CAUTION Risk of injury from sharp edges
• Wear protective gloves.
INFORMATION When unpacking the unit, inspect it for transport damage.
Do not install damaged units or put into service.
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Transporting the unit
16 Installation instructions
1. Remove the packaging.
2. Pull the protective film off the unit.
3. Remove all packaging material from the cooking chamber.
4. Clean the unit (see "Cleaning and maintaining the unit" in the
operating instructions).
5. Enter the information from the nameplate into the Start-up operation
report.
FM06-066

Installing the unit
17Installation instructions
5 Installing the unit
CAUTION Risk of crushing from improper installation
• Protect the unit and work area during installation and alignment.
CAUTION Risk of fire from failure to observe applicable regional fire preven-
tion regulations
• Observe applicable regional fire prevention regulations.
NOTICE Risk of property damage from overheating of the unit
• Do not install the unit close to heat sources.
5.1 Minimum clearances
The following clearances from walls, ceilings or other equipment must
be maintained when installing the unit:
•Left, right and rear: at least 50 mm (1,97 in).
•To ceilings: at least 500 mm (19,69 in).
•There must be no water, gas or electric lines in the ceiling above the
unit.
DB
C
A
Image: Minimum clearances to walls, ceiling or units
A B C D
50 (1,97) 100 (3,94) 500 (19,69) 50 (1,97)
All dimensions in mm (in)
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Installing the unit
18 Installation instructions
5.2 Setting up the unit on a work surface or underframe
CAUTION Danger due to heavy weight of the unit (over 60 kg)
• Erect the unit with several people.
• Raise / lower the unit with suitable lifting equipment.
Prerequisite Work surface / underframe must support the weight of the unit
Work surface / underframe must be aligned horizontally
Underframe must be set up in accordance with the planning drawing
1. Lift the unit.
2. Place the unit on the work surface or on the upright bolts of the
underframe.
CAUTION Risk of scalding due to spillage of hot cooked food
• Attach stickers if the upper insertion rails are higher than 1,6 m (5,3 ft).
Image: Attach warning sign regarding the shelf height
3. Clean the adhesion surface for the sticker.
4. Attach the sticker to the cooking chamber door at a height of 1,6 m
(5,3 ft).
5.2.1 Installing the hang-in frame
Depending on the version, the base frame can be equipped with a
hang-in frame.
The hang-in the frame is used to hold containers, baking sheets and
grates.
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Installing the unit
19Installation instructions
c
b
AB
c
a
Image: A Stop profile, B Hang-in frame
a Stop profile c Hang-in frame
b Bolt
Prerequisite Pins installed in the uprights of the base frame
1. Place the stop profiles on the pins (at the back).
2. Install the support racks.
FM06-066

Connecting the unit
20 Installation instructions
6 Connecting the unit
DANGER Risk of personal injury and property damage from electric shock
• Before working on the unit, ensure that the unit is dead.
• Do not operate the unit with the housing open.
CAUTION Risk of injury from sharp edges
• Wear protective gloves.
NOTICE Risk of property damage from damage to the lines
• Remove and attach housing components carefully.
6.1 Opening and closing the housing
6.1.1 Removing and attaching the rear panel
Remove the rear panel.
BA
Image: Remove the rear panel, A Tabletop unit, B Built-in unit
1. Unscrew the screws on the rear panel.
2. Remove the rear panel.
Attaching the rear panel
NOTICE Risk of property damage from leaky housing
• Check seals when attaching the housing parts.
• Replace damaged seals.
1. Carefully press in the rear panel.
FM06-066