HEROSE 0131 Series User manual

HEROSE GMBH ARMATUREN UND METALLE
Operating instructions
Cryogenic globe valves

Operating instructions
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READ CAREFULLY BEFORE USE! RETAIN FOR FUTURE REFERENCE!
© 2019 HEROSE GMBH
ARMATUREN UND METALLE
Elly-Heuss-Knapp-Straße 12
23843 Bad Oldesloe
Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Web: www.herose.com
2nd issue 06/2019
The transmission or duplication of this document and the use or communication of its
content are forbidden unless expressly permitted. Any violations shall result in liability for
damages. All rights in the event of patent, utility model or registered design are
reserved.

Operating instructions
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Table of contents
1About these instructions ................................................................................................1
2Safety............................................................................................................................1
3Transport and storage ...................................................................................................4
4Description of the globe valve........................................................................................4
5Assembly.......................................................................................................................9
6Operation ....................................................................................................................12
7Maintenance and service.............................................................................................13
8Disassembly and disposal ...........................................................................................15

Operating instructions
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1 About these instructions
1.1 Principles
The operating instructions are part of the globe valve named on the front page.
1.2 Applicable documents
Document
Contents
Catalogue page
Description of the globe valve
For accessories, refer to the respective manufacturer's documentation.
1.3 Hazard levels
The warning notes are marked and classified according to the following hazard levels:
Symbol
Explanation
DANGER
Identifies a hazard with a high risk level that will result in death
or serious injury.
WARNING
Identifies a hazard with a moderate risk level that could result
in death or serious injury.
CAUTION
Identifies a hazard with a low risk level that could result in a
minor or moderate injury.
NOTICE
Identifies a risk to property. Damage to property may occur if
this notice is ignored.
2 Safety
2.1 Intended use
The globe valve is intended for mounting in a pipeline or pressure tank system in order to block media or
allow them to pass through within the permissible operating conditions. The permissible operating
conditions are specified in these operating instructions.
The globe valve is suitable for the media listed in these operating instructions; see section 4.5 "Media".
Operating conditions and applications deviating from these require the approval of the manufacturer.
Only media may be employed to which the materials used for the valve body and seals are resistant.
Contaminated media or usage outside of the pressure and temperature specifications can lead to damage
to the valve body and seals.
Avoidance of foreseeable incorrect use
Never exceed the permissible usage limits specified in the data sheet or in the documentation
with regard to pressure, temperature, etc.
Follow all safety instructions and operating procedures in these operating instructions.
2.2 Meaning of the operating instructions
The operating instructions are to be read and followed by the responsible technical personnel before
mounting and start-up. As part of the globe valve the operating instructions must be available close to it.
People could be seriously injured or killed if the operating instructions are not followed.
Read and observe the operating instructions before using the globe valve.
Retain the operating instructions and make sure they are available.
Pass on the operating instructions to subsequent users.

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2.3 Requirements for persons who work with the globe valve
Persons could be seriously injured or killed if the globe valve is used improperly. In order to avoid
accidents, all persons who work with the globe valve must meet the following minimum requirements.
They are physically capable to control the globe valve.
They can safely carry out the work with the globe valves within the scope of these operating
instructions.
They understand the operating principles of the globe valve within the scope of their work and are
able to recognise and avoid the hazards of the work.
They have understood the operating instructions and are able to implement the information of the
operating instructions accordingly.
2.4 Personal protective equipment
Missing or unsuitable personal protective equipment increases the risk of damage to health and injuries to
people.
The following protective equipment is to be provided and worn during work:
Protective clothing,
Safety shoes.
Define and use additional protective equipment depending on the application and the media:
Safety gloves,
Eye protection,
Ear protection.
Wear the specified personal protective equipment for all work on the globe valve.
2.5 Additional equipment and spare parts
Additional equipment and spare parts not conforming to the manufacturer's requirements can negatively
affect the operational safety of the globe valve and cause accidents.
In order to ensure operational safety, use original parts or parts that conform to the
manufacturer's requirements. If in doubt, have these confirmed by the dealer or manufacturer.
2.6 Adhere to the technical thresholds
If the technical threshold values for the globe valve are not adhered to, the globe valve may sustain
damage, accidents may be caused and people may be seriously injured or killed.
Adhere to the thresholds. See section “4 Description of the globe valve”.
2.7 Safety instructions
DANGER
Hazardous medium.
Escaping operating medium can lead to poisoning, burns and caustic burns!
Wear the prescribed protective equipment.
Provide suitable collecting containers.
Slippage of the globe valve out of its mounting.
Danger to life from falling parts!
Do not suspend globe valves by the handwheel.
Note the weight specifications and the centre of gravity.
Only use suitable and approved load handling equipment.
WARNING
Harmful and/or hot/cold conveyed media, lubricants and fuels.
Hazardous for persons and the environment!
Collect and dispose of rinsing medium and any residual media.
Wear protective clothing and a protective mask.
Observe legal regulations regarding the disposal of harmful media.

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WARNING
Risk of injury if maintenance work is done incorrectly.
Incorrect maintenance can lead to serious injury and considerable material damage!
Before the start of work, ensure there is sufficient room for doing the work.
Ensure the space around the work is tidy and clean! Parts and tools in loose piles or lying around
are hazard sources.
If parts have been removed, take care to assemble correctly and re-install all attachment items.
Before putting back into service, ensure:
All maintenance work has been carried out and completed.
There are no persons in the hazard area.
All covers and safety devices are installed and operating correctly.
CAUTION
Cold/hot pipelines and/or globe valves.
Risk of injury due to thermal influences!
Insulate the globe valve.
Attach warning signs.
Medium escaping at high speed and high/low temperature.
Risk of injury!
Wear the prescribed protective equipment.
NOTICE
Impermissible stresses arising from operating conditions and extensions / added structures.
Globe valve body leaking or broken!
Provide suitable support.
Additional loads, such as traffic, wind or earthquakes, are not explicitly taken into account by
default and require separate sizing.
Condensation in air conditioning, cooling and refrigeration plants.
Icing!
Blocking of the actuation mechanism!
Damage due to corrosion!
Insulate the globe valve with diffusion-tight material.
Improper handling.
Leak or damage to the globe valve!
Do not store tools and/or other objects on the globe valve.
Do not use tools to increase the torque of the hand wheel.
Painting of globe valves and pipelines.
Impairment of the function of the globe valve / loss of information!
Protect stem, plastic parts and type plate against the application of paint.
Impermissible stress.
Damage to the control mechanism!
Do not use the globe valve as a foothold.
Exceeding the maximum permissible operating conditions.
Damage to the globe valve!
The maximum permissible operating pressure must not be exceeded, and the minimum and
maximum allowable operating temperatures must be observed.
Create the welding/soldering seam stepwise so that the warming in the middle of the body does
not exceed the maximum permissible operating temperature.
Welding beads, scale and other contaminants.
Damage to the globe valve!
Take appropriate measures against contamination.
Remove contaminants from the pipes.
Incorrect earthing during welding work in the pipeline.
Damage to the globe valve (burned spots)!
Remove bonnet during welding.
When carrying out electric welding work, do not use functional parts of the globe valve for
earthing.

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3 Transport and storage
3.1 Inspection of condition on delivery
Inspect the globe valve for damage upon receipt.
In case of transport damage, determine and document the precise extent of the damage, and
report it immediately to the supplying dealer/carrier and the insurer.
3.2 Transportation
Transport the globe valve in the packaging supplied.
The globe valve is delivered ready to operate with body ends protected by cover caps.
Protect the globe valve against hammering, impacts, vibrations and dirt.
Adhere to a transport temperature range of -20 °C to +65 °C.
3.3 Storage
Store the globe valve in a clean and dry place.
Make use of a desiccant or heating in damp storerooms to prevent the formation of
condensation.
Adhere to a storage temperature range of -20 °C to +65 °C.
4 Description of the globe valve
Refer to the respective catalogue page for further detailed information.
4.1 Structure
Design
Non-automatically opening and closing, straight-type globe valve.
Component
Design
Body
Straight-type
Bonnet
Flanged, internal spindle thread
Flanged, without spindle thread
Operating mechanism
Rising stem
Obturator
Disc with seal made of non-metallic materials
Stem bushing
Non self-sealing, packing gland
Body end
with soldering end
with welding end
with threaded end (G; R; NPT)
with flange connection
with welded-in/soldered-in pipes
4.2 Marking
The globe valves are provided with an individual marking for identification.
Symbol
Explanation
DN…..
Nominal size
PN…..
Rated working pressure (max. permissible operating
pressure)
-…..°C +…..°C
Temperature, min. / max.
Manufacturer's mark “HEROSE”
01/18
Year of construction MM/YY
12345
Type
01234567
Serial no.
EN1626
Standard
0045
CE-mark and number of the notified body
0045
PI-mark and number of the notified body
e.g. CF8 / 1.4308
Material

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4.3 Intended use
Globe valves are used for shutting off and/or throttling media.
Install globe valves so that the stem is vertical and the type of
the medium enters under the cone.
The globe valves are opened or closed by turning the
handwheel or actuating the actuator.
NOTICE! Tools for increasing handwheel torque are not
allowed.
Detailed instructions for installing the actuator are included for
globe valves with actuators.
4.4 Operational data
Globe
valve
Nominal
pressure
Permissible
operating
temperature
Recommended
operating
temperature
Max. operating
pressure
0131x
PN 50
-196 °C to +120 °C
-
50 bar
0132x
0134x
PN 50
(DN150 = PN40;
DN200 = PN25)
-196 °C to +120 °C
-
50 bar
(DN150 = 40 bar;
DN200 = 25 bar)
0164x
0241x
PN 50
-196 °C to +120 °C
-
50 bar
0325x
0346x
PN 16
PN 40
Class 150
Class 300
-196 °C to +120 °C
-
16 bar
40 bar
Class 150
Class 300
0333x
PN 40
Class 150
Class 300
-196 °C to +120 °C
-60 °C to +120 °C
40 bar
Class 150
Class 300
0335x
0130x
PN 50
-196 °C to +120 °C
-60 °C to +120 °C
50 bar
0133x
PN 50
(DN150 = PN40;
DN200 = PN25)
-196 °C to +120 °C
-60 °C to +120 °C
50 bar
(DN150 = 40 bar;
DN200 = 25 bar)
0135x
0165x
PN 50
-196 °C to +120 °C
-60 °C to +120 °C
50 bar
0240x
0125x
PN 50
-196 °C to +120 °C
-
50 bar
0126x
0364x
PN 16
PN 40
Class 150
Class 300
-196 °C to +120 °C
-
16 bar
40 bar
Class 150
Class 300
1114
PN 50
-196 °C to +120 °C
-60 °C to +120 °C
50 bar
1116
1116F
0365x
PN 40
Class 150
Class 300
-196 °C to +120 °C
-60 °C to +120 °C
40 bar
Class 150
Class 300
0127x
PN 50
-255 °C to +120 °C
-
50 bar
0128x
0174x
PN 50
(DN150 = PN40;
DN200 = PN25)
-255 °C to +120 °C
-
50 bar
(DN150 = 40 bar;
DN200 = 25 bar)
0184x
Close
Open

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Globe
valve
Nominal
pressure
Permissible
operating
temperature
Recommended
operating
temperature
Max. operating
pressure
0327x
PN 40
Class 150
Class 300
-255 °C to +120 °C
-
40 bar
Class 150
Class 300
0332x
PN 16
PN 40
Class 150
Class 300
-255 °C to +120 °C
-
16 bar
40 bar
Class 150
Class 300
0334x
0374x
0384x
0175x
PN 50
-255 °C to +120 °C
-60 °C to +120 °C
50 bar
0185x
0375x
PN 16
PN 40
Class 150
Class 300
-255 °C to +120 °C
-60 °C to +120 °C
16 bar
40 bar
Class 150
Class 300
0385x
PN 40
Class 150
Class 300
-255 °C to +120 °C
-60 °C to +120 °C
40 bar
Class 150
Class 300
4.5 Media
Gases, cryogenic liquefied gases and their gas mixtures, such as:
Name
Argon
Chlorotrifluoromethane
Nitrous oxide
Ethane
Ethylene,
Carbon dioxide
Carbon monoxide
Krypton
LNG
LPG
Methane
Oxygen
Nitrogen
Trifluoromethane

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4.6 Materials
Part
no.
Name
Material DN 10 –DN150
1
Handwheel
Aluminium alloy; 1.4571; 1.4409
1a
Actuator
Various
2
Stem
1.4301; 1.4305; 1.4401; 1.4404; 1.4571
3
Screws
A2 –70; A4 –70
4
Bonnet
CC493K; 1.4301; 1.4308 (CF8);1.4401; 1.4404; 1.4409 (CF3M);
1.4571
5
Obturator
CW614N; 1.4301; 1.4401; 1.4404; 1.4571; Hostaflon TFM4215,
TFM1600, TFM1700; PCTFE; Flon 1756
6
Body
CC491K; 1.4308 (CF8); 1.4409 (CF3M)
DN 10 - 150
1
2
6
5
4
3
2
1a
6
5
4
3

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Part
no.
Name
Material DN 200
1
Handwheel
Aluminium alloy; 1.4571; 1.4409
1a
Actuator
Various
2
Stem
1.4301; 1.4404
3
Screws
A2 –70; A4 –70
4
Bonnet
1.4301; 1.4404
5
Obturator
1.4301; 1.4404; PCTFE; PTFE; PTFE/carbon
6
Body
1.4308 (CF8); 1.4409 (CF3M)
7
Flange
1.4301; 1.4404
DN 200
1
2
6
5
4
3
2
1a
6
5
4
3
7
7

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4.7 Scope of delivery
Globe valve
Operating instructions
4.8 Dimensions and weights
See catalogue page.
4.9 Lifetime
The user is obligated to use Herose products only for their intended purpose.
In this case, a technical service life may be assumed in accordance with the underlying product standards
(e.g. EN1626 for shut-off valves and EN ISO 4126-1 for safety valves).
The technical service life can be restarted several times through the exchange of wearing parts within the
context of the maintenance intervals, and lifetimes of more than 10 years can be achieved.
If products are stored for a period exceeding 3 years, then the plastic components and elastomer sealing
elements fitted to the product should be replaced as a precautionary measure before mounting and use.
5 Assembly
5.1 Installation position
≤ DN150
With regard to the installation position, pay attention to the arrow showing the flow direction. When
mounting the globe valve in a horizontal pipeline, a vertical position of the operating mechanism or an
inclination of up to 65° from the vertical is recommended.
DN200
With regard to the installation position, pay attention to the arrow showing the flow direction. When
mounting the globe valve in a horizontal pipeline, a vertical position of the operating mechanism or an
inclination of up to 45° from the vertical is recommended.
5.2 Notices regarding the mounting
Use suitable tools.
Allen keys of sizes 6, 8, 10, 14, 19;
Open-ended spanners;
Torque wrench;
Welding machine;
Clean tools before the mounting.
Use suitable transport and lifting equipment for the mounting.
Open the packaging only directly before the mounting. Free from oil and grease for oxygen (O2).
Valves for oxygen are permanently labelled with “O2”.
Only install the globe valve if the maximum operating pressure and operating conditions of the
plant correspond to the valving marking on the globe valve.
Remove protective caps or covers before mounting.
Check the globe valve for dirt and damage.
DO NOT install damaged or dirty globe valves.
Avoid damaging the ends of the body.
The sealing surfaces must remain clean and intact.
Seal the globe valve with suitable seals.
No sealant (sealing tape, liquid sealing tape) may enter the globe valves.
Respect the suitability for use with O2.
Connect pipelines in a force-free and torque-free manner.
Stress-free mounting.
In order to ensure trouble-free operation, no impermissible static, thermal or dynamic stresses
may be transmitted to the globe valve. Observe reaction forces.
Temperature-dependent changes in length in the pipework system must be compensated with
expansion joints.
The globe valve is supported by the pipework system.
Detailed installation instructions are included for globe valves with actuators.
Driven globe valves: Mounting/dismounting the bonnet in the centre position of the actuator.
The globe valve must be protected against dirt and damage during construction work.
Remove any transport locks such as blocking bushing (optional).
Check the leak-tightness.

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5.3 Welding / soldering
Welding / soldering of the globe valves and any heat treatment that may be required are the responsibility
of the contracting construction company or operating company.
Before welding / soldering
Loosen the screws
Direction of rotation: counter
clockwise
Remove the screws
Remove bonnet and seal
Dispose of the seal
Weld / solder in the body

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After welding / soldering
Insert a new seal
Assemble the bonnet
Do not damage the seal
Assemble the screws
Tighten the screws to the specified
tightening torque in a criss-cross
pattern
Direction of rotation: clockwise

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Assembly sequence for the bolts
Nominal
size
RB-
bonnet/
RB-body
[Nm]
RB-
bonnet/
SS-body
[Nm]
SS-
bonnet/
SS-
body
[Nm]
Cap bolt
DN 10
19
19
25
30
M8
DN 15
19
19
25
30
M8
DN 20
37
44
50
M10
DN 25
37
44
50
M10
DN 32
41
45
50
M10
DN 40
51
60
70
M12
DN 50
49
50
50
M10
DN 65
-
80
90
M12
DN 80
-
90
110
M16
DN 100
-
110
130
M16
DN 150
-
130
130
M16
DN 200
-
-
130
M24
Bonnet / body tightening torques
RB-bonnet ≙Red brass bonnet
RB-body ≙Red brass body
SS-bonnet ≙Stainless steel bonnet
SS-body ≙Stainless steel body
Check the leak-tightness
6 Operation
6.1 Prior to start-up
Check the following points prior to start-up:
All mounting and installation work are completed.
If fitted: The blocking bushing was removed prior to start-up.
The safety guards are in place.
Compare the material, pressure, temperature and installation position with the layout plan for
the pipework system.
Remove dirt and residues from the pipeline and globe valve in order to prevent leaks.

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7 Maintenance and service
7.1 Safety during cleaning
Take note of the specifications in the safety data sheet and the general occupational health and
safety rules if degreasers are used for process-related reasons for the cleaning of bearing parts,
unions and other precision parts.
7.2 Maintenance
The maintenance intervals must be defined by the user according to the operating conditions.
Refer to section 7.2.1 for the recommendations for the test and maintenance intervals.
7.2.1 Test and maintenance intervals
Recommended intervals
Description
Interval
Scope
Inspection
During start-up
Visual inspection
of the globe valve for damage;
of the valving marking for
legibility;
Installation position;
Leak-tightness
at the gland packing;
between bonnet and body;
of the globe valve seat;
Test the opening and closing
functions of the globe valve.
Functional testing
annually
Test the opening and closing
functions of the globe valve
including a visual inspection.
External inspection
Every 2 years
Function and tightness test
including visual check.
Internal inspection
Every 5 years
Replacement of all sealing
elements, including a function and
tightness test as well as a visual
inspection.
Hydraulic testing
Every 10 years
Replacement of all sealing
elements, including a function, leak
and pressure test as well as an
inspection.

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7.3 Fault table
Fault
Cause
Remedial action
Leak at the stem
Gland nut loose
Retighten the gland nut
Gland packing defective
Replace the gland packing
Fit on the stem damaged
Replace the stem
Leak between bonnet
and body
Bonnet loose
Tighten the screws to the specified
tightening torque
Seal damaged
Replace seal
Leak in the seating
Foreign bodies between
obturator and seating
Remove foreign body / flush the
system
Seating damaged
Replace the body
Seal of obturator damaged
Replace the obturator
Body leaking
Discontinuity/gas cavity open
Replace the body
Globe valve does not
open / close
Gland nut overtightened
Loosen the gland nut
Tightness must still be ensured
Thread seized
Replace bonnet
Actuator not working
Check supply of energy to the
actuator
Check limit switches
7.4 Spare parts
We require the following details for your spare part orders:
Article no. of the spare part package,
desired delivery quantity,
dispatch and delivery address,
desired method of dispatch.
7.5 Returns / complaints
Use the Service form in case of returns/complaints.
Contact in case of service:
Herose.com › Service › Product service › Complaints
E-mail: [email protected]
Fax: [phone]

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8 Disassembly and disposal
8.1 Notices regarding the disassembly
Take note of all national and local safety requirements.
The pipework system must be depressurised.
The medium and globe valve must be at ambient temperature.
Aerate / flush the pipework system in the case of corrosive and aggressive media.
8.2 Disposal
1. Dismantle the globe valve.
Collect greases and lubricating fluids during dismantling.
2. Separate the materials:
Metal
Synthetic material
Electronic scrap
Greases and lubricating fluids
3. Carry out a sorted disposal of the materials.