Integra Fireboy Plus 144000 User manual

FIREBOY plus Operating instructions
144950_V07

Declaration of conformity
INTEGRA Biosciences AG – 7205 Zizers, Switzerland
declares on its own responsibility that the device
complies with:
Zizers, November 4, 2016
Description Model
FIREBOY plus 144000
EU Directives (DoW: Date of Withdrawal) Before DoW DoW After DoW
Low Voltage Equipment 2006/95/EC 20.04.2016 2014/35/EU
Electromagnetic Compatibility 2004/108/EC 20.04.2016 2014/30/EU
Restriction of Hazardous Substances 2011/65/EU
Waste Electrical and Electronic Equipment 2012/19/EU
Battery Directive 2006/66/EC
EU Regulations
Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) 1907/2006
Capacity Labelling of Portable Secondary Batteries 1103/2010
Ecodesign - Power supplies 278/2009
Standards for EU
Safety requirements for electrical equipment for measurement,
control and laboratory use - General requirements.
EN 61010-1: 2010
Electrical equipment for measurement, control and laboratory use -
EMC requirements.
EN 61326-1: 2013
Standards for Canada and USA
Safety requirements for electrical equipment for measurement,
control and laboratory use - General requirements.
CAN/CSA-C22.2
No. 61010-1
Safety requirements for electrical equipment for measurement,
control and laboratory use - General requirements.
UL 61010-1
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including
interference that may cause undesired operation.
Part 15 of the
FCC Rules
Class A
Elmar Morscher
CEO
Thomas Neher
Quality Manager

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Table of contents
Chapter 1 Introduction
1.1 Explanation of symbols ....................................................................5
1.2 Appropriate use ................................................................................6
1.3 Safety features of the FIREBOY plus...............................................6
1.4 Safety notes .....................................................................................7
Chapter 2 Description of the device
2.1 Scope of delivery..............................................................................9
2.2 Overview FIREBOY plus ..................................................................9
Chapter 3 Installation
3.1 Connecting FIREBOY plus to the electricity supply .......................11
3.2 Operating FIREBOY plus with optional battery ..............................11
3.3 Connecting FIREBOY plus to the gas supply.................................12
3.4 Connecting the foot or benchtop switch .........................................15
3.5 Removing and adding the burner head ..........................................15
3.6 Long burner head ...........................................................................15
Chapter 4 Operation
4.1 Switching FIREBOY plus on and off...............................................16
4.2 Overview of menu functions ...........................................................16
4.3 FOOT SWITCH operating mode.........................................................16
4.4 BUTTON operating mode .................................................................17
4.5 SENSOR operating mode.................................................................17
4.6 Adjusting the system parameters ...................................................18
4.7 Working with liquids........................................................................18
4.8 Troubleshooting..............................................................................19
Chapter 5 Maintenance
5.1 Cleaning and servicing ...................................................................21
5.2 Decontamination ............................................................................21
5.3 Disposal..........................................................................................22
Chapter 6 Technical data
6.1 Specifications .................................................................................23
Chapter 7 Accessories
7.1 Accessories ....................................................................................24

FIREBOY plus - Operating instructions V07
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Imprint
© 2017 INTEGRA Biosciences AG
All rights relating to this documentation reserved. INTEGRA Biosciences AG especially
reserves the rights of duplication, processing, translation and display format. Any
reproduction of parts or the entire documentation, or storage thereof on electronic media,
or processing or dissemination thereof, require the prior written consent of INTEGRA
Biosciences AG.
These operating instructions have the part number 144950; the version is V07. They apply
for firmware Version 1.n.
Manufacturer
INTEGRA Biosciences AG INTEGRA Biosciences Corp.
CH-7205 Zizers, Switzerland Hudson, NH 03051, USA
T [phone] T [phone]
F [phone] F [phone]
[e-mail]
www.integra-biosciences.com
Customer service
Please contact your local INTEGRA Biosciences AG representative. You can find the
name and address at www.integra-biosciences.com.
Further information and other languages are available on www.integra-biosciences.com
or on request ([e-mail]).

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1 Introduction
These operating instructions contain all information required for the
commissioning, operation, and maintenance of the mobile safety Bunsen
burner FIREBOY plus.
1.1 Explanation of symbols
1.1.1 Hazard warnings in these operating instructions
These operating instructions specifically advise of residual risks with the
following symbols:
WARNING
This safety symbol advises of hazards that could result in injury or death. It also
indicates hazards for machinery, materials, and the environment. It is essential
that you follow the relevant precautions.
CAUTION
This symbol cautions about potential material damage or data loss in a
microprocessor controller. Follow the instructions.
NOTE
This symbol identifies important notes regarding the correct operation of the
device and labor-saving features.
1.1.2 Hazard warnings on the device
ATTENTION HOT
Risk of burns from the flame.

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1.1.3 Hazard warnings and caution notes on the LCD display
The following symbols are displayed on the left in the LCD display
(see “LCD display” on page 9):
CAUTION IN THE "SENSOR" MODE
Flame ignites automatically if object, e.g. hand, comes close to the sensor.
ATTENTION HOT
Risk of burns from the device still being hot.
BATTERY EMPTY (OPTIONAL)
The symbol of the battery is displayed if no power supply is connected. A
flashing symbol indicates that the battery is almost empty and must be
recharged.
1.2 Appropriate use
The FIREBOY plus is an automatic safety Bunsen burner for heating or flame-
sterilizing suitable laboratory materials. For continuous operation over an
extended period of time, the optionally available long burner head (see “7.1
Accessories” on page 24) must be used.
If the FIREBOY plus is used in a manner not specified by
INTEGRA Biosciences, the protection provided by the FIREBOY plus may be
impaired.
FIREBOY plus may not be altered in design or in any of its safety aspects. If
alterations are made, INTEGRA Biosciences will be relieved from all liability for
any resulting damage.
1.3 Safety features of the FIREBOY plus
The FIREBOY plus is equipped with the following safety devices:
• If the flame has not ignited after about 3 seconds, the flame monitor closes
off the gas valve.
• If the flame is inadvertently extinguished, an attempt will be made
to reignite it. If this is not successful, a message is displayed.
• The burner chamber and the valve housing are monitored by
a temperature sensor. If the temperature exceeds the safety level, the gas
valve is automatically closed off.

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1.4 Safety notes
1.4.1 Operation of the FIREBOY plus
The FIREBOY plus corresponds to state of the art and recognized safety
regulations and is safe to operate. The FIREBOY plus may be operated only in
flawless condition while observing these operating instructions.
The device may be associated with residual risks if it is used or operated
improperly by untrained personnel.
Any person charged with the operation of the FIREBOY plus must have read
and understood these operating instructions, and particularly, the safety notes,
or must have been instructed by the supervisors so that safe operation of the
device is guaranteed.
Regardless of the listed safety notes, additionally applicable regulations and
guidelines of the trade associations, the health authorities, and the trade
supervisory office, e. g. GLP, GMP, FDA, must be observed.
Please visit our website www.integra-biosciences.com on a regular basis for up
to date information regarding REACH classified chemicals contained in our
products.
1.4.2 General safety notes
• Do not carry out any conversions and alterations on the device.
• Defective parts may only be replaced with original INTEGRA Biosciences
spare parts.
• Do not open the FIREBOY plus. Repairs may only be performed by
INTEGRA Biosciences or an authorized after-sales service member.
• The device may be operated only under constant supervision.
• Always wear protective goggles when working with the FIREBOY plus.
• Work only in well ventilated areas.
• Do not use the FIREBOY plus near flammable material or in explosive
areas.
• Use only approved and tested safety gas tubing with threaded or hose
connectors and inspect the device regularly for damage.
• Firmly tighten all gas connections and verify gas tightness using test
equipment.
• Never remove the gas cartridge adapter while it is connected to the gas
cartridge.
• Use only original INTEGRA Biosciences power supply pack or original
INTEGRA Biosciences rechargeable batteries.
• Switch off the device before removing or inserting the optional
rechargeable battery.
• Observe the hazard warnings on the device.

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The gas supply must be closed off when:
• the device is being transported or installed
• the gas cartridge is being changed
• extended breaks are taken and after the work has been completed
• cleaning and repair work is being performed
• the rechargeable battery or adapter is being replaced
1.4.3 Battery (optional)
• Old NiMH batteries may cause a safety risk. We recommend to replace the
battery after 5 years of use. Also replace the battery if the charging
intervals are unusually short or if the charging takes much longer than
usual (13 hours or more). These are indicators that the battery has
reached the end of its life-cycle.
• NiMH technology bears the risk of cell rupture if the battery was damaged.
Do not expose the battery to heat (> 60°C) and avoid mechanical stress.
• To extend the battery life-cycle, it is recommended to charge the battery
once a month if the FIREBOY plus is not used regularly. If the
FIREBOY plus is not used for more than 3 months, unplug the battery.
1.4.4 Restrictions for use
The following uses of the FIREBOY plus are prohibited:
• rotating it and using it upside down
• using it as a cooker without the optionally available long burner head, see
“7.1 Accessories” on page 24.
• carrying it by the burner head because the device may fall down

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2 Description of the device
2.1 Scope of delivery
• FIREBOY plus device
• Power supply
• Nozzle P60 butane/propane gas (fitted ex-factory)
• Nozzle N80 natural gas
• Adapter for gas hose, inner diameter 10 mm
• Operating instructions
CAUTION
Verify the scope of delivery when unpacking the device and check for potential
transportation damage. Do not operate devices that are damaged and contact
your local dealer.
2.2 Overview FIREBOY plus
Front view
1 Burner head
2 LCD display
3 GAS KNOB: to adjust the gas supply (flame
size).
4 AIR KNOB: to adjust the air supply (flame
temperature).
5 MENU KNOB: to switch the device on and off.
Rotary switch for selection of the operating
mode with push function for user settings.
Ignites flame in the BUTTON mode.
LCD display
6 Motion sensor
7 Symbol of the set operating mode or caution
note.
8 Information regarding the device status.
9 Current operating mode with selected
settings, e.g. burning time or residual burning
time.
12
345
6

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Burner head
10 Ignition electrode
11 Burner chamber with flame opening
12 Electrode of the flame monitor
Rear view
13 Switch connection (jack)
14 Mains plug socket (mains plug)
15 Gas adapter opening (for engaging)
Bottom
16 Folding stand, to position device at an angle
17 Brass screw, access to the nozzle
18 Battery compartment
13 14 15
16 18
17
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3 Installation
3.1 Connecting FIREBOY plus to the electricity supply
FIREBOY plus can be used without the battery when using the power supply
pack.
Insert the mains plug in the socket on the reverse side of the device
(see “Rear view” on page 10) and connect to the power source.
3.2 Operating FIREBOY plus with optional battery
FIREBOY plus can be operated independently from the electricity mains using
an optionally available rechargeable battery (see “7.1 Accessories” on
page 24).
CAUTION
Prior to the first start-up, the empty battery must be inserted in FIREBOY plus
and charged on the mains without interruption for 12 hours.
3.2.1 Inserting or replacing the battery
Slide the cover of the battery compartment on the bottom of the device in
the direction of the arrow.
If necessary, remove the battery. Insert the new battery in the direction of
the arrow so that the blank parts on the inside point to the contacts of the
device.
Close the cover counter to the direction of the arrow.
The battery is now replaced.
CAUTION
Do not short-circuit the battery, i. e. do not bypass the two poles with a
conductive object.
3.2.2 Charging the battery
During initial start-up and when the battery symbol in the LCD display is
flashing, the battery must be charged. This is performed directly in the device.
FIREBOY plus incorporates a charge protection device to prevent the battery
from being overcharged. This guarantees maximum battery life.
Connect the charger plug in the socket on FIREBOY plus and then connect
to the mains. The device can be turned on or off.
After about 12 hours the battery is recharged. The device may remain
connected to the mains at all times.

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3.3 Connecting FIREBOY plus to the gas supply
FIREBOY plus is appropriate for use with natural gas (gas mixture, >81%
methane, further alkanes) and commercial butane/propane gas (mixture 65%–
10% butane, 20%–40% propane).
3.3.1 Fitting the nozzle for the gas in use
The P60 nozzle for butane/propane gas is fitted ex-factory for FIREBOY plus.
If necessary, the nozzle must be fitted for the gas in use.
The nozzles are marked on the lower surface with the appropriate designation.
CAUTION
FIREBOY plus may only be operated with the nozzle that corresponds to the
gas type in use. Only use the nozzles supplied. Prior to every nozzle
installation, inspect the O-ring in the brass screw for damage and if necessary
replace it.
When replacing the nozzle, proceed as follows:
3.3.2 Installation and removal of the adapters for the gas connection
The adapters for the central gas supply, the gas cylinder, or the gas cartridge
are inserted in the gas adapter opening of the FIREBOY plus without the gas
cartridge (see "Rear view" on page 10).
Insert the appropriate adapter in the gas adapter opening of FIREBOY plus,
making sure it audibly clicks into position.
The adapter is now installed.
Type of gas Gas input pressure Inscription Nozzle
Natural gas (methane) 20 mbar N80
Butane/propane gas 50 mbar P60
Unscrew the brass screw (1) on the lower
surface of the device using a small coin
or screwdriver.
Turn over the device, allow the nozzle to drop
out, and insert the desired new nozzle (2).
Retighten the brass screw to the stop.
The nozzle is now inserted.
1
2

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WARNING
When replacing the adapters, always switch off the device, disconnect the
mains plug, and close off the gas supply.
3.3.3 Connecting the gas cartridge
The following gas cartridge types may be used:
• CV 360 (about 30 min. flame duration)
• CP 250 (about 200 min. flame duration)
• CV 300 Plus (about 180 min. flame duration)
• CV 470 (about 400 min. flame duration)
• EXPRESS 444 (about 35 min. flame duration).
The gas cartridges can be purchased from a local dealer.
WARNING
For operation with a gas cartridge, the P60 nozzle must be inserted in the
device and the gas cartridge adapter must be installed. Gas cartridges may
only be used at an ambient temperature of 15-35 ºC (see note in the cartridge
instructions).
The connection of the CP 250, CV 300 Plus/CV 470 and EXPRESS 444
cartridges is described in the enclosed instructions. The CV 360 gas cartridge
is connected as follows:
In order to remove the adapter, use a pointed
tool to press the adapter mechanism inward
on the lower surface of the device and remove
the adapter by pulling toward the rear.
Insert the requested new adapter until
it audibly clicks into position.
The adapter is now replaced.
Verify that the gas cartridge adapter
is inserted and has audibly clicked
into position.
Ensure that the smooth side of the cap (1)
points toward the device.
Turn the milled knob on the cartridge adapter
fully clockwise in the "OFF" direction.
1

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The gas cartridge is now open and ready for use.
The flame can now be ignited using any of the three operating modes.
3.3.4 Removing and changing the gas cartridge
WARNING
The gas cartridge may only be replaced if the gas cartridge adapter is
connected to the device and closed off, if possible.
The different gas cartridges are removed and changed as follows:
If the gas cartridge adapter is equipped with a milled knob, turn the knob
fully clockwise in the "OFF" direction.
Remove the empty cartridge.
Fit a new cartridge.
If the gas cartridge adapter is equipped with a milled knob, turn the knob
fully counterclockwise in the "ON" direction.
The gas cartridge has been changed.
CAUTION
Gas will begin to flow.
3.3.5 Connecting to the central gas supply or to a gas cylinder
Connect the tubing from the central supply or from the gas cylinder to the
previously installed adapter and fix it with a clip if necessary.
FIREBOY plus is now connected to the gas supply.
Insert the gas cartridge into the cap until it
audibly clicks into position.
Then open the gas cartridge adapter:
Turn the milled knob fully counterclockwise in
the "ON" direction.

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3.3.6 Setting the right flammable mixture
The GAS KNOB (gas) can be used to set the gas supply and therefore the
flame size while observing the flame itself. Rotating the knob clockwise
reduces the gas supply (-), rotating it counterclockwise increases it (+):
The air knob (air) can be used to regulate the air supply and therefore the flame
temperature. Rotating the knob clockwise reduces the air supply (-), rotating it
counterclockwise increases it (+).
3.4 Connecting the foot or benchtop switch
Insert the plug of the foot or benchtop switch in the socket on the reverse
side of the device (see "Rear view" on page 10).
The switch is now connected.
3.5 Removing and adding the burner head
To remove the burner head, pull it out vertically upward.
To install the burner head, place it on the device with the 3 contact pins and
push it down vertically until it clicks into position.
The burner head is now reinstalled.
CAUTION
Never carry the device by the burner head.
3.6 Long burner head
If the FIREBOY plus is used for continuous operation, the optionally available
long burner head must be used. For installation see previous section.
CAUTION
The minimum distance between the tip of the burner head and the object to be
heated, e. g. cover plate of quadrupod, must be at least 60 mm.
The duration of continuous operation should not exceed 60 min.
The parameter “Maximum burning time” must be set accordingly, see “4.6
Adjusting the system parameters” on page 18.

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4Operation
4.1 Switching FIREBOY plus on and off
FIREBOY plus is switched on by briefly pressing on the MENU KNOB. It is
switched off by pressing the knob for at least 2 seconds. If the burner is still hot,
initially the “ATTENTION HOT” symbol appears on the bottom left of the LCD
display. After the cooling period, the device switches off automatically.
If the device has not been operated in 15 minutes, it is switched
off automatically to save energy. This can be changed in SETTINGS (see “4.6
Adjusting the system parameters” on page 18).
4.2 Overview of menu functions
Rotate the MENU KNOB to switch between the operating modes and select
them by pressing down.
•F
OOT SWITCH: Flame is ignited via the foot or benchtop switch.
•BUTTON: Flame is ignited by pressing the MENU KNOB.
•S
ENSOR: Flame is ignited if an object passes the sensor.
•SETTINGS: To set the general system parameters.
In several operating modes, repeated pressing displays adjustable parameters
on a black background. These can be changed by rotating the MENU KNOB
and confirmed by pressing.
4.3 FOOT SWITCH operating mode
In the FOOT SWITCH operating mode, the flame is ignited only if the foot or
benchtop switch is activated. The flame burns only as long as the switch is
depressed (Timer off).
Alternatively, a fixed duration of the flame can be defined. Press the MENU
KNOB to bring up the timer. The timer can be set between 1 second and
60 minutes by rotating it. The possible times have a black background. Press
the MENU KNOB to set a time. During operation, the LCD display shows the
countdown.
In addition, the flame can be extinguished at any time by actuating the foot
switch again or by pressing the MENU KNOB.
Parameter Description Range Basic
setting
FOOT SWITCH

Setting the burning time of
the flame.
1 s - 60 min off
off


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4.4 BUTTON operating mode
In the BUTTON operating mode, the flame is ignited and also extinguished by
pressing the MENU KNOB.
NOTE
For safety reasons, the maximum burning time is factory-set to 1 min. Go to
SETTINGS (“4.6 Adjusting the system parameters” on page 18)to change the
parameters.
4.5 SENSOR operating mode
In the SENSOR operating mode, the flame is ignited if an object passes the
sensor window with a maximum distance of 6-8 cm.
CAUTION
For safety reasons, it is recommended not to change the factory-setting of
SENSOR (2X)activation (see “4.6 Adjusting the system parameters” on
page 18). In this setting, the flame is only ignited if the sensor is activated two
times in quick succession. This almost excludes inadvertent ignition.
Adjust the duration of the flame to between 1 second and 60 minutes by
rotating and then pressing the MENU KNOB. During operation, the LCD display
shows the countdown.
Of course the flame can be extinguished at any time by passing the sensor
window again or by pressing the MENU KNOB.
Parameter Description Range Basic
setting
SENSOR
 s
Setting the burning time of the
flame.
1 s - 60 min 10 s
10


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4.6 Adjusting the system parameters
Within the SETTINGS menu, bring up the following functions by rotating the
MENU KNOB to the right:
4.7 Working with liquids
Parameter Description Range Basic
setting
Language Setting the desired language. English
Deutsch
Français
Italiano
Español
English
Maximum
burning time
Setting the maximum burning time
in the BUTTON operating mode.
1 - 60 min
off
1
Automatic
shut-off
Definition of how many minutes
after the last use the device shuts
off automatically.
1 - 60 min
off
15 min
Sensor
sensitivity
Setting the sensor sensitivity
in 3 sensitivity stages.
low
middle
high
middle
Sensor
activation
Setting whether the sensor
must be activated 1x or 2x
successively to ignite the flame.
1x
2x
2x
Default
settings
Restores the default settings from
the factory.
no
yes
no
Info Information regarding the firmware
for the service technician.
--
Exit settings Return to the operating modes
(FOOT SWITCH).
--
In order to protect the burner chamber from
contamination when working with liquids, the
folding stand at the base of FIREBOY plus can be
used to incline the device.
The inclination direction can be modified by
removing the folding stand after pressing it
together and inserting it on the opposite side.

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4.8 Troubleshooting
Warnings and notes are shown at the top left of the LCD display (see “LCD
display” on page 9). A differentiation is made between the following types:
In the event of an error, the flame is automatically extinguished. Every message
must be confirmed by pressing the MENU KNOB. The device then assumes
the operating mode set last.
The following table lists the possible error messages and the recommended
action for elimination:
Symbol Description
!Technical notes, e.g. BURNER HEAD MISSING.
iNotes for the user, e.g. CHECK GAS.
Error message Technical cause Possible cause and correction
CHECK GAS The flame monitor
does not detect a
flame.
The valve is closed.
The nozzle is blocked.
No gas supply is connected.
Connect the gas supply
Open the gas connection
Flame was blown out several
times.
Correctly set the gas/air mixture
Prevent draft
Electrode of the flame monitor is
broken or dirty.
Visually inspect electrode
Clean electrode with alcohol
Nozzle is soiled and blocked.
Remove nozzle, pierce with a
needle and clean it.
BURNER HEAD
MISSING
Prior to ignition
process, the contact
pin on the burner head
is not detected.
Burner head not added or not
added correctly.
Add burner head
Contact pin on burner head is
contaminated.
Clean the contact pin

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EXCESS
TEMPERATURE
Burner chamber
temperature
measured exceeds
the critical value
Continuous operation overheated
the device.
Wait until the device has cooled
off.
Ambient temperature exceeds the
permitted value.
Reflection of the flame on the
device due to unauthorized use.
FLAME
DETECTION
FAIL
Failure of
flame monitor
Electrode of the flame monitor is
kinked or dirty.
Visually inspect, if necessary
clean.
TECHNICAL
ERROR NN
Note number (NN) and call
service technician.
Error message Technical cause Possible cause and correction