jbc AP250 User manual

AP250
Solder Feed Iron
INSTRUCTION MANUAL
www.jbctools.com

Solder Feed Iron ....................................... 1 unit
Feeder Nozzle Ø1 mm (Ref. 0019212), Cartridge
C250403 and Solder Reel (Ref. SN5450) already
assembled
Manual ............................ 1 unit
Ref. 0028350
Ø1.5 mm Feeder Nozzle ......................... 1 unit
R ef. 0 019 211
Reel .................................. 1 unit
Ref. 0002801
Hexagon
Screw Driver .................. 1 unit
Ref. 0023792
Packing List
The following items are included:
This manual corresponds to the following references:
AP250-A
2

Features and Connections
AP250 Solder Feed Iron
Solder Feed Stand
Ref. AP-SF
Control Unit
AP250 works with DIU, DDU, DMU Control Units when using APS Stand, and CDA Solder Feed
Station.
www.jbctools.com
3

T210 / T245 / T470
NT115
AN115
AM120
AT420
NP115
PA120
HT420
HT470
DS360
DR560
AP250
AL250
SF280
JT-TA
TE-TB
NH-A
PA120
PA120
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
0.9-1 0.9-1 Ø0.9-1 Ø
NH
NH
NH
AP250
AP250
AP250 AP250
AP250
AP250
T210 / T245 / T470
NT115
AN115
AM120
AT420
NP115
PA120
HT420
HT470
DS360
DR560
AP250
AL250
SF280
JT-TA
TE-TB
NH-A
PA120
PA120
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
0.9-1 0.9-1 Ø0.9-1 Ø
NH
NH
NH
AP250
AP250
AP250 AP250
AP250
AP250
T210 / T245 / T470
NT115
AN115
AM120
AT420
NP115
PA120
HT420
HT470
DS360
DR560
AP250
AL250
SF280
JT-TA
TE-TB
NH-A
PA120
PA120
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
0.9-1 0.9-1 Ø0.9-1 Ø
NH
NH
NH
AP250
AP250
AP250 AP250
AP250
AP250
T210 / T245 / T470
NT115
AN115
AM120
AT420
NP115
PA120
HT420
HT470
DS360
DR560
AP250
AL250
SF280
JT-TA
TE-TB
NH-A
PA120
PA120
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
0.9-1 0.9-1 Ø0.9-1 Ø
NH
NH
NH
AP250
AP250
AP250 AP250
AP250
AP250
Align the tip of the cartridge with the feeder
nozzle. Use a pliers for a correct tip alignment.
Changing Cartridges
For a safe cartridge change, unplug the tool or turn the station off before following these guidelines:
Loosen the screw and remove the cartridge.
Use a flat pliers to remove it if still hot.
1. Removing
Alignment
Important: Tighten the screw again. This is
necessary for the tool to function.
3. Aligning
2. Inserting
4. Fixing
Mark
Important: Insert the cartridge as far as
the mark for a correct connection.
4

T210 / T245 / T470
NT115
AN115
AM120
AT420
NP115
PA120
HT420
HT470
DS360
DR560
AP250
AL250
SF280
JT-TA
TE-TB
NH-A
PA120
PA120
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
0.9-1 0.9-1 Ø0.9-1 Ø
NH
NH
NH
AP250
AP250
AP250 AP250
AP250
AP250
T210 / T245 / T470
NT115
AN115
AM120
AT420
NP115
PA120
HT420
HT470
DS360
DR560
AP250
AL250
SF280
JT-TA
TE-TB
NH-A
PA120
PA120
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
0.9-1 0.9-1 Ø0.9-1 Ø
NH
NH
NH
AP250
AP250
AP250 AP250
AP250
AP250
T210 / T245 / T470
NT115
AN115
AM120
AT420
NP115
PA120
HT420
HT470
DS360
DR560
AP250
AL250
SF280
JT-TA
TE-TB
NH-A
PA120
PA120
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
0.9-1 0.9-1 Ø0.9-1 Ø
NH
NH
NH
AP250
AP250
AP250
AP250
AP250
AP250
Pull out the remaining solder from inside
the feeder nozzle. Use a pliers if necessary.
Insert the solder wire while pushing the trigger
repeatedly until the solder wire appears at the
nozzle.
Note: Use solder wire ø0.8 - 1.0 mm with
Nozzle Ref. 0019212 and ø1.0 - 1.5 mm with
R ef. 0 019 211
Solder Wire Replacement
Remove the empty reel as shown and fit the
new one.
1. Removing Remaining Solder Wire
2. Replacing Solder Reel
3. Inserting New Solder Wire
www.jbctools.com
5

T210 / T245 / T470
NT115
AN115
AM120
AT420
NP115
PA120
HT420
HT470
DS360
DR560
AP250
AL250
SF280
JT-TA
TE-TB
NH-A
PA120
PA120
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
0.9-1 0.9-1 Ø0.9-1 Ø
NH
NH
NH
AP250
AP250
AP250 AP250
AP250
AP250
T210 / T245 / T470
NT115
AN115
AM120
AT420
NP115
PA120
HT420
HT470
DS360
DR560
AP250
AL250
SF280
JT-TA
TE-TB
NH-A
PA120
PA120
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
0.9-1 0.9-1 Ø0.9-1 Ø
NH
NH
NH
AP250
AP250
AP250 AP250
AP250
AP250
Open and take out the back
side screw to remove the reel
and to take out the solder wire
from the nozzle.
1. Remove the Reel 2. Remove the Cover
Then remove the two front side screws and lift the cover off.
T210 / T245 / T470
NT115
AN115
AM120
AT420
NP115
PA120
HT420
HT470
DS360
DR560
AP250
AL250
SF280
JT-TA
TE-TB
NH-A
PA120
PA120
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
0.9-1 0.9-1 Ø0.9-1 Ø
NH
NH
NH
AP250
AP250
AP250
AP250
AP250
AP250
T210 / T245 / T470
NT115
AN115
AM120
AT420
NP115
PA120
HT420
HT470
DS360
DR560
AP250
AL250
SF280
JT-TA
TE-TB
NH-A
PA120
PA120
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
0.9-1 0.9-1 Ø0.9-1 Ø
NH
NH
NH
AP250
AP250
AP250 AP250
AP250
AP250
Changing the Feeder Nozzle
Feeder Nozzle
Make sure the tool is unplugged.
3. Remove the Nozzle
The 3 Components
Take out the feeder nozzle and
replace it with the new one
while holding the following 3
components inplace.
Reassemble the handpiece
and tighten the 3 screws.
6

T210 / T245 / T470
NT115
AN115
AM120
AT420
NP115
PA120
HT420
HT470
DS360
DR560
AP250
AL250
SF280
JT-TA
TE-TB
NH-A
PA120
PA120
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
0.9-1 0.9-1 Ø0.9-1 Ø
NH
NH
NH
AP250
AP250
AP250 AP250
AP250
AP250
T210 / T245 / T470
NT115
AN115
AM120
AT420
NP115
PA120
HT420
HT470
DS360
DR560
AP250
AL250
SF280
JT-TA
TE-TB
NH-A
PA120
PA120
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
AL250
0.9-1 Ø0.9-1 Ø0.9-1 Ø
0.9-1 0.9-1 Ø0.9-1 Ø
NH
NH
NH
AP250
AP250
AP250 AP250
AP250
AP250
Regulating the Feeder Nozzle
Depending on the component are soldered or the cartridge being used, the length of the feeder
nozzle can be either shorten or lengthen (max 10 mm / 0.394 in).
Loosen the screw to chan-
ge the length of the feeder
nozzle.
Adjust the feeder nozzle
length to the required length
(max 10 mm / 0.394 in) and
tighten the screw.
max.
10 mm
Feeder Nozzle
www.jbctools.com
7

ø 0,6
3,2x1,5
2,2 x 1
ø 3,8
For production line work, BES Solder Reel
Stand is the ideal solution for easy solder wire
supply. Suitable for Solder Reels up to 2.5 kg
/ 5.512 lb.
Wrap the solder wire twice around the empty
reel as shown.
Solder Reel Stand
Accessories
Solder Reel Stand
Ref. BE-SA
Solder Feed Iron
Ref. AP250-A
AP250 Solder Feed works with C250 cartridges. Find the model that best suits your soldering needs in
www.jbctools.com
Compatible Cartridges
Conical Bent Chisel Chisel Bent Bevel
8

The fume extractor is an easy & safe solution extract the fume generated at the solder joint while
soldering.
Note: A suction pump and filter are required.
Fume Extractor
Fume Extractor
Ref. F1204
Accessories
to
Soldering
Station
to
Suction Pump
and Filter
www.jbctools.com
9

Notes
10