jbc TESE-A User manual

Precision Hot Air Station
Ref. TESE-A
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Manual ...............1 unit
Ref. 0019043
* Not supplied with TE-Q stations
Power cable ......1 unit
Ref. 0009417
(100V / 120V)
0009401 (230V)
Precision Hot Air Station
Ref. TESE-A
Heater hose set .............1 unit
Ref. TE-TB (100V / 120V / 230 V)
Stand ................................1 unit
Ref. TE-SD
TESE Control Unit ........1 unit
Ref. TESE-1A (100V / 120V)
TESE-2A (230V)
Extractor desk .............................................1 unit
Ref. 0008752*
Thermocouple type K ..................................1 unit
Ref. PH218
Suction Tube*
Ref. 0932330
Suction Cups*
R e f. 0 9 3 0110
Ø 10 - 0934050 (x3)
Ø 4.7 - 0934070 (x1)
Extractors*
Ref. E2184
E2064
E2052
Protectors*
Ref. P2220
P2230
P2235
P4000
P4010
Tripods*
Ref. T2050
T2250
Nozzles
Ref. TN9080
TN9208
TN9209
Packing List
The following items should be included:
TE Accessory set
Ref. 0010300
2
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Features
Hot Air button
(On / Off)
Power Socket
Fuse
USB connector
Robot RS232
connector
P-005 Pedal connector
Equipotential
connector
Auxiliar
connector
Heating element
Suction Tube
For tripods and extractors
Heater Hose set
Ref. TE-TB
Stand
Ref. TE-SD
Thermocouple type K
Activates the suction pump
USB-A connector
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3

Adjustable Stand
Operation Modes
1. From the Tool Settings Menu, select the mode to activate the tool depending on the task.
2. The tool stops blowing when pressing the start/stop button.
If the stand is connected to the station and for safety it will also stop when returned to the stand.
Tool button Autostart Pedal*
Adjust the tool holder angle to suit your work position.
Press the start/stop button to
blow hot air.
The tool automatically starts
blowing hot air when lifted
from the stand.
Press the Pedal to blow hot
air and release to stop.
*The P-005 Pedal is not
supplied with this station.
See our website.
Press PressDo not press
4

Turn the tool off
and handle with
care. The heating
element and the
nozzle are still hot.
Quick Nozzle Changer
Changing nozzles quickly and safely.
Compatible Nozzles
The TE-TB Heater works with TN nozzles.
Find the model that best suits your soldering needs in www.jbctools.com
2
1
*Ref. Shape Ø Size
(mm)
Ø Size
(in)
*TN9209 Straight 30.12
*TN9208 Straight 40.16
*TN9080 Straight 50.20
TN9787 Bent 30.12
*Ref. Shape Ø Size
(mm)
Ø Size
(in)
TN9785 Bent 40.16
TN9782 Bent 50.20
TN8851 Bent 45º 3 0.12
TN8905 Bent 45º 4 0.16
TN9561 Bent 45º 5 0.20
Straight Bent Bent 45º
Ø Ø Ø
* Included in TE Accessory set (Ref. 0010300)
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5

We recommend using the protector + tripod We recommend using the manual extractors
Protectors & Extractors
1 2 3 4
For small components (fig. 1 and 2). For large components (fig. 3 and 4).
Position the extractor with the
appropriate suction cup and
press the suction button.
Heat the component. The component lifts off
automatically when the
solder melts.
Operation
3. Extracting1. Placing 2. Heating
6

Using the Thermocouple type K
You can choose from two work modes:
Regulation: the station regulates the air
temperature automatically to maintain the
External Thermocouple (TC) temperature.
IPC* does not recommend exceeding ramp-up rates over 3-4ºC / sec. (5-7ºF / sec) so as to reduce
the risk of thermal stress on the PCB.
* IPC was founded in the U.S. in 1957 as the Institute for Printed Circuits.
Fix the TC with Kapton Tape (Ref. PH217) as near as possible to the component being worked on.
If Kapton tape is not ESD you must use an ionizer.
Protection: the station cuts the air supply off
when the External Thermocouple (TC)
temperature is reached.
Connect a TC type K (PH218) to the station and use it as a protection or regulation sensor.
You can define its use mode by means of the “Ext TC mode” option in the “Tool” menu.
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7

17:14
20ºC
Power
45% 120ºC Selected
TC
Temp.
4m 38s
400ºC 80%
400ºC Selected
Protection
Hot Air Temp. Air Flow Selec.
Process Control
The TESE offers an intuitive user interface which provides quick access to station parameters.
Original PIN: 0105
USB flash drive is connected.
Station is controlled by a PC.
Station is controlled by a robot.
Station software update.
Press INFO to start the process.
Warning.
Press INFO for failure description.
Error. Press INFO for failure description,
the type of error and how to proceed.
System notifications (Status Bar)
Menu Options
Station
Information
Current
air
temp.
Air
temp.
selected
Instant power
supplied to
heater
Status
indicator
Selected
Air flow
Selected
External Tc
temp.
Status bar
Current
External
TC temp.
Station Tools Profiles
ResetGraphicsFiles
Press INFO for each parameter description.
8

Point
2/5
Temp
250 ºC
Flow
60%
Time
2m 30s
3m 18s
Hot Air Temp
240 ºC ºC %
Ext. TC Temp
20
Air Flow
80
3m 18s
· Add point
· Delete point
· Load profile
· Save profile
· Exit
Current
air temp.
Data for
these points
Profile name
Current
air flow
Current
External
TC temp.
Profiles
In this mode you can set up or edit as many as 25 profiles of temperature and air flow.
Edit Mode
Menu
Options
Profiles
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9

450
400
350
300
250
150
100
50
200
Power Temp
17:14
By pressing Graphics in the main MENU, temperature and power figures in real
time are displayed. This helps you decide which tip to use to obtain the best quality
solder joints.
Process analysis
Files
Export graphics
Insert a USB flash drive into the USB-A
connector to save your soldering
process in csv format.
Export / Import profiles
Insert a USB flash drive into
the USB-A connector to
export / import profiles.
Graphics
Files
Temperature
Power (%) External
temp.
Ext. temp
10

Soldering Net (Soon available)
Remotely manage and monitor your stations.
Functions:
- Set all the station parameters from your PC.
- Organize groups of stations and set all their parameters
at the same time.
- Store specific configurations for later use.
- Analyze the soldering graphics of the stations
on your PC and export them.
1. Download the JBC Manager software and the user manual from
www.jbctools.com/manager.html
2. Connect the stations via USB-B connector and the PC will automatically detect them.
3. The notification will be displayed on the station.
any JBC
station
JBC
Manager
software
USB Hub
Update the station software
1. Download the JBC Update File from
www.jbctools.com/software.html and save
it on a USB flash drive. (Preferably one with no
other files).
JBC
Update File
2. Insert the USB flash drive to the station.
The icon is diplayed while updating.
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11

Only perform this operation when the element is cold and the unit is disconnected from the mains.
1. Loosen the screw.
2. Pull the heating element out of the handle.
3. Connect the new heating element, ensuring it is pushed all the way in.
4. Tighten the screw.
Replacing the Heating Element
1. Ensure that the tool is turned off.
2. Use a spanner to unscrew the nut.
3. Make sure that the new heater tube fits into
the grooves in the socket.
4. Tighten the screw.
Changing the TE-TB Heater Hose Set
Precision Heater
Hose Set
Ref. TE-TB
(230 V / 120 V / 100 V)
Heating Element
Ref. 0012374
(100V - 230V - 120V)
TE Handle
Ref. TE-B
12

Choose the needle and the suction cup that best fits the component and start as follows:
Operation
1. Suction 2. Release
This tool helps you place and remove SMDs of any size easily thanks to the suction pump.
Pick & Place (not supplied with TE)
Press the button to
start/stop the suction
Suction cups
Once the suction is
activated, cover the
pen hole with your
finger and lift off the
component.
Insert the needle with
the appropriate cup
for a correct suction
process.
Lift your finger to
release the
component.
Make sure the needle
does not protrude
from the cup.
Pick & Place
Ref. T260-A
Straight Needles Set
Ref. 0901546
Bent Needles Set
Ref. 0861660
Maximum working temp: 250ºC (482ºF)
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13

Protectors
*Ref. AxB (mm) AxB (in) *Ref. AxB (mm) AxB (in)
P3353 4,3 x 3 0.16 x 0.12 P1249 12 x 23 0.47 x 0.9
P3786 5,2 x 5,2 0.20 x 0.20 44 P4000 12,5 x 12,5 0.49 x 0.49
P3352 5,2 x 7,5 0.20 x 0.29 P3354 13,2 x 13,2 0.52 x 0.52
P3355 5,2 x 9,5 0.20 x 0.37 P4025 13,5 x 21,5 0.53 x 0.85
P3356 6,2 x 4,2 0.24 x 0.16 48 P2230 15 x 15 0.59 x 0.59
P3785 7, 2 x 7, 2 0.28 x 0.28 60 P4010 17 x 17 0.67 x 0.67
P3784 8,2 x 8,2 0.32 x 0.32 P4005 18 x 29 0.71 x 1.14
P4035 9 x 13 0.35 x 0.51 P4030 18,5 x 18,5 0.73 x 0.73
P4040 9,5 x 19 0.7 x 0.74 P1068 18,5 x 24 0.73 x 0.94
P4080 9,5 x 21 9.5 x 0.83 P2685 28,5 x 28,5 1.12 x 1.12
32 P2220 10 x 10 0.39 x 0.39 P4085 31,5 x 31,5 1.24 x 1.24
P4045 10,5 x 21 0.14 x 0.82 P2672 33 x 46 1.30 x 1.18
P4090 11 x 16 0.43 x 0.63 P4002 50 x 50 1.97 x 1.97
24 P2235 12 x 17 0.47 x 0.67 P3357 52,5 x 14 2.06 x 0.55
øD
* Reference Desk
Tripods
Ref. øC (mm) øC (in)
T2050 39 1.53
T2250 85 3.35
Manual extractor
Ref. øD (mm) øD (in)
E2190 70.27
Extractors
*Ref. AxB (mm) AxB (in) *Ref. AxB (mm) AxB (in)
52 E2052 20 X 20 0.79 x 0.79 E4015 31,5 X 31,5 1.24 x 1.24
64 E2064 20 X 26 0.79 x 1.02 E2084 33 X 33 1.30 x 1.30
80 E2184 24 X 24 0.94 x 0.94 E2100 38 X 38 1.50 x 1.50
E2068 27 X 27 1.06 x 1.06 E2124 45 X 45 1.77 x 1.77
E4020 28,5 X 28,5 1.12 x 1.12
Accessories
14

Maintenance
Clean periodically
Fuse holder
Fuse holder
Fuse
Before carrying out maintenance, always allow the equipment to cool.
- Clean the station screen with a glass cleaner or a damp cloth.
- Use a damp cloth to clean the casing and the
tool. Alcohol can only be used to clean the
metal parts.
- Periodically check that the metal parts of the
tool and stand are clean so that the station
can detect the tool status.
- Periodically check all cables and tubes.
- Replace a blown fuse as follows:
1. Pull off the fuse holder and remove the
fuse. If necessary use a tool to lever it off.
2. Insert the new fuse into the fuse holder
and return it to the station.
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
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15

It is imperative to follow safety guidelines to prevent electric
shock, injury, fire or explosion.
- Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.
- The power cord must be plugged into approved bases. Make sure that it is properly grounded
before use. When unplugging it, hold the plug, not the wire.
- Do not work on electrically live parts.
- The tool should be placed in the stand when not in use to turn off the hot air.
The soldering tip, the metal part of the tool and the stand may still be hot even when the station
is turned off. Handle with care, including when adjusting the stand position.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- Avoid the contact of flux with skin or eyes to prevent irritation
- Be careful with the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when
working to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
- This appliance can be used by children over the age of eight and also persons with reduced
physical, sensory or mental capabilities or lack of experience provided that they have been given
adequate supervision or instruction concerning use of the appliance and understand the hazards
involved. Children must not play with the appliance.
- Maintenance must not be carried out by children unless supervised.
Safety
16

Exploded View
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17

Notes

This product should not be thrown in the garbage.
In accordance with the European directive 2002/96/EC, electronic equipment at the end of their life
must be collected and returned to an authorized recycling facility.
Manual in other languages available on our website
Warranty
JBC’s 2 year warranty covers this equipment
against all manufacturing defects, including the
replacement of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment
must be returned, postage paid, to the dealer
where it was purchased.
Specifications
TESE-1A 100V - 120V 50/60Hz. Input fuse: 8A. Rated current: 7A
TESE-2A 230V 50/60Hz. Input fuse: 4A. Rated current: 3A
- Weight: 4.722 kg (10.41 lb)
- Dimensions (control unit): 148 x 184 x 140 mm (5.83 x 7.24 x 5.51 in)
- Nominal power: 300W
- Temperature selection: Room temp. / 150 - 450 °C (300 - 840 °F)
Cool mode: temp. Off.
- Ambient operating temp: 10 - 40 ºC (50 - 104 ºF)
- Air flow regulation: 2 - 17 SLPM
- Vacuum: 30% / 228 mmHg / 9 inHg
- Connectors: USB station-PC
Robot RS232
P-005 Pedal
Complies with CE standards
ESD protected
0019 043- 0517 www.jbctools.com