Josef Kihlberg F560 User manual

08.14
F560
Manual bottom stapler
Manuell bottenhäftare
Manuelle Bodenheftmaschine
Agrafeuse manuelle pour fonds et côtés de cartons
From series no 1304461
Från serienummer 1304461
Ab Serie-Nr. 1304461
A partir du no de série 1304461
ENGLISH 3
SVENSKA 14
DEUTSCH 26
FRANÇAIS 38
Before using the
bottom stapler, read the
operating instructions
carefully.
Läs igenom bruks-
anvisningen noga innan
du använder maskinen.
Vor dem Gebrauch der
Bodenheftmaschine
die Betriebsanleitung
aufmerksam lesen.
Avant l’utilisation de
l’appareil, consultez
soigneusement le
mode d’emploi.
OPERATING INSTRUCTIONS Translation of original manual
BRUKSANVISNING Original bruksanvisning
BETRIEBSANLEITUNG Übersetzung der Originalbetriebsanleitung
MODE D‘EMPLOI Traduction du mode d’emploi original

208.14
Josef Kihlberg F560
1TECHNICAL DATA
TABLE OF CONTENTS
Weight 42 kg (92,6 lbs)
Dimensions Length 920 mm (36.2“)
Width 750 mm (29.5“)
Height 1350 mm (53.1“)
Magazine capacity 250 staples
Staple leg length 15–22 mm (5/8“ - 7/8“)
Throat depth 400 mm (15.7“)
Free anvil height 860 mm (33,9“)
FASTENERS
Staple JK560-15K (5/8“) Art.No 400607
Staple JK560-18K (3/4“) Art.No 400858
Staple JK560-22K (7/8“) Art.No 401331
Page
1 Technical data 2
2 General information 3
2.1 Information on environmental protection 3
3 Safety instructions 4
4 Description 5
4.1 Design 5
4.2 Function 5
5 Initial operation 6
5.1 Installation 6
6 Operating instructions 7
6.1 Loading the bottom stapler 7
6.2 Operating the bottom stapler 8
6.3 Control the clinch 9
7 Preventive and corrective maintenance 10
7.1 Lubrication 10
7.2 Cleaning the bottom stapler 10
7.3 Removing jammed staples 10
7.4 Adjustment stapling head bearing 11
7.5 Adjustment staple clinch 11
7.6 Replace stapling head 12
7.7 Replace feed spring or pusher 12
7.8 Replace driver blade or return springs 12
8 Trouble shooting 12
9 Spare parts kit 50
9 Parts list with recommended wear parts 51
Exploded drawing 52
10 Parts list - Head HH560/12-22 53
Exploded drawing 54
SE JOSEF KIHLBERG AB
Industrigatan 37B
SE-544 50 HJO
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.kihlberg.com
DECLARATION OF CONFORMITY
We take sole responsibility for declaring that the
bottom stapler F560, to which this declaration re-
fers, is in full compliance with the current require-
ments of the guidelines laid down by the council
on 17th May 2006 (2006/42/EG) “Machine
Guidelines“.
Complies with norms: ISO 12100:2010
SE-544 50 HJO, 18.08.2014
Production Manager:
Anders Pettersson
Agent for the publication of technical documentation:
Josef Kihlberg AB, Industrigatan 37B SE-544 50 HJO

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Josef Kihlberg F560
CAUTION!
Used where there is
danger to life and health.
WARNING!
Used for danger which
can cause material
damage.
NOTE!
Used for general infor-
mation and information
which if not followed can
cause faults in the
operating sequence.
2 GENERAL INFORMATION
These operating instructions are intended to simplify
familiarisation with the bottom stapler and the pos-
sibilities of application for the intended purpose. The
operating instructions contain important information
concerning the safe, proper and efcient use of the
bottom stapler. Observation of the information will help
to avoid danger, reduce repairs and stoppages and
increase the reliability and service life of the bottom
stapler.
The operating instructions must always be available
at the place of operation of the bottom stapler. They
must be read and observed by all persons concerned
with work on the bottom stapler. This work specically
includes operation, relling of operating material, fault
elimination and maintenance.
In addition to the operating instructions and the regu-
lations for accident prevention effective in the country
of use and place of application, the recognised tech-
nical regulations for safety and proper working must
also be observed.
2.1 INFORMATION ON ENVIRONMENTAL
PROTECTION
This bottom stapler is manufactured without any
physical or chemical substances which could be
dangerous to health. For disposal of all the parts, the
governmental instructions must be observed.

408.14
Josef Kihlberg F560
Use for the intended purpose
The bottom stapler is intended for stapling corrugated
cardboard.
This bottom stapler was designed and manufactured
for safe handling during the stapling operation.
Possible misuse
The bottom stapler is designed to be used only with
corrugated cardboard.
Servicing
The following maintenance work must be carried out
at regular intervals, varying with working conditions
and workload:
– clean the bottom stapler regularly.
– check the condition of the bottom stapler at regular
intervals for defects or worn parts. Never use a
bottom stapler that has defective or worn parts
(for sevice work refer also to chapters 7.1 and
7.2).
3SAFETY INSTRUCTIONS
Inform yourself!
Read the operating
instructions carefully.
Protect yourself!
When operating the
bottom stapler, wear eye,
and/or ear protection.
Warning: Danger of
crushing!
Do not put your ngers
underneath the protector.
Do not remove protection
covers.
Original
JOSEF KIHLBERG
staples must be used
exclusively.
Original
JOSEF KIHLBERG
spare parts must be
used exclusively!
Not using original spare
parts will void the warran-
ty and the liability.
.,+/%(5*
2ULJLQDO
KIHLBERG
Original

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Josef Kihlberg F560
4DESCRIPTION
4.2 FUNCTION
1. The stapling head (Fig. 2/1) is activated by the
treadle (Fig. 2/2).
2. When you press the treadle presses the stapling
head (Fig.2/2) against the manually positioned
carton.
3. The stapling head automatically pushes a staple
through the carton and the staple clinches against
the anvil.
4. When you release the treadle the stapling
head is returned and the bottom stapler is ready
for next stapling.
4.1 DESIGN
1 Stapling head
2 Anvil
3 Treadle
4 Pusher
Fig. 1
Fig. 2
Warning: before stapling, ensure that
no part of your body is underneath
the stapling head.
3
2
1
4
1
2

608.14
Josef Kihlberg F560
5INITIAL OPERATION
Fig. 3
5.1 INSTALLATION
The bottom stapler is delivered with the rear foot dis-
assambled. Assemble as following:
1. Remove the bottom stapler and the rear foot from
the carton.
2. Assemble the rear foot (Fig. 3/1) and support (3/2)
according to Fig. 3. Tighten the screws.
3. Place the bottom stapler on level, rm and clean-
working ground.
1
2

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Josef Kihlberg F560
6OPERATING INSTUCTIONS
Fig. 5
Fig. 6
6.1 LOADING THE BOTTOM STAPLER
– Always use Josef Kihlberg original staples
JK560-15, JK560-18 or JK560-22.
The correct type of staple is marked on the left side
of the magazine.
– Pull the pusher back and lift up the pusher into its
rear holder.
– Insert staple strips from the rear.
– Do not overload the magazine.
– Release the pusher.
Do not release the pusher directly from
the rear when the magazine is empty,
carefully guide it forward.
Fig. 4

808.14
Josef Kihlberg F560
6.2 OPERATING THE BOTTOM STAPLER
– Load the stapling head with staples, (refer to chap-
ter 6.1). Ensure to use the right length of the staple
(refer to chapter 6.3).
– Place the carton on the anvil holder.
– Press the treadle
– The stapling head presses the carton and
automatically clinches the staple against the anvil.
Fig. 7
Fig. 8
Warning: before stapling, ensure that
no part of your body is underneath
the stapling head

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Josef Kihlberg F560
6.3 CONTROL THE CLINCH
1Good clinch.
2 Leg length of the staple too long.
3 Leg length of staple too short.
Always use Josef Kihlberg original
staples: JK560-15, JK560-18 or JK560-22.
Fig. 9
– When you release the treadle the stapling head will
return.
– Move the carton to the next staple position and
press the treadle again. Repeat until the correct
amount of staples have been used.
Fig. 10
To short
Correct
To long staple
Fel
To short
Correct
To long staple
Fel
To short
Correct
To long staple
Fel
3
2
1

10 08.14
Josef Kihlberg F560
Fig. 11
2
11
1 1
7PREVENTIVE AND CORRECTIVE MAINTENANCE
7.1 LUBRICATION
The linkage bearings are greased at delivery.
At regular intervals (monthly) lubricate them with oil.
Also lubricate the moving parts in the stapling head
with a few drops of oil.
7.2 CLEANING THE BOTTOM STAPLER
This bottom stapler does not require special servicing.
It only needs regular cleaning with a non-aggressive
(non-corrosive) cleaning agent. Do not remove any
parts for cleaning purposes!
– Check if all screws and nuts are securely tighten-
ed.
– Pull the pusher back to take the pressure off the
staple strip.
– Slightly loosen the ve screws (Fig. 11/1 and 11/2)
that hold the front plate one turn.
– Remove the jammed staple downwards.
– Retighten the ve screws.
7.3 REMOVING JAMMED STAPLES