Josef Kihlberg JK1219 User manual

06.14
JK1219
Hand tool for steel strapping
Stålbandningsverktyg
Handgerät zum Umreifen mit Stahlband
Appareil pour le cerclage par feuillard d‘acier
From serial No. 1402486
Från serie-Nr. 1402486
Ab Serie-Nr. 1402486
Apartir du no de série 1402486
ENGLISH 2
SVENSKA 13
DEUTSCH 24
FRANÇAIS 35
OPERATING INSTRUCTIONS Translation of original manual
BRUKSANVISNING Original bruksanvisning
BETRIEBSANLEITUNG Übersetzung der Originalbetriebsanleitung
MODE D‘EMPLOI Traduction du mode d’emploi original
Before using the tool,
read the operating
instructions carefully.
Läs igenom bruksan-
visningen noga innan
du använder verktyget.
Vor dem Gebrauch des
Gerätes die Betriebs-
anleitung aufmerksam
lesen.
Avant l’utilisation de
l’appareil, consultez
soigneusement le
mode d’emploi.

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06.14
Josef Kihlberg JK1219
SE JOSEF KIHLBERG AB
Industrigatan 37B, SE- 544 50 Hjo
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.kihlberg.com
1TECHNICAL DATA
TABLE OF CONTENTS
Weight 4,5 kg (9,9 lbs)
Dimensions Length 375 mm (14,8“)
Width 110 mm (4,3“)
Height 185 mm (7,3“)
Tension force Up to approx. 6000 N
Sealing Sealless notched seal
with 3 notches
STEEL STRAP
Strap width 13 mm (1/2“)
16 mm (5/8“)
19 mm (3/4“)
Normal quality:
Strap thickness Max. 0.64 mm (.025“)
Tensile strength 900 N/mm2 (128 000 psi)
High strength quality:
Strap thickness Max. 0.5 mm (.020“)
Tensile strength 1100 N/mm2 (155 000 psi):
Page
1 Technical data 2
2 General information 3
2.1 Information on environmental protection 3
3 Safety instructions 4
4 Description 5
4.1 Design 5
4.2 Function 5
5 Operating instructions 6
5.1 Operating the tool 6
6 Preventive and corrective maintenance 9
6.1 Cleaning the tool 8
6.2 Setting the cutting depth 8
6.3 Replacing tension wheel 9
6.4 Adjustment of strap width 9
6.5 Replacing cutting knife 10
6.6 Replacing upper and lower punch 10
7 Three years warranty 11
7.1 Preventive maintenance procedure 12
8 Spare parts kit 46
Exploded drawing 47
9 Parts list with recommended wear parts 48
DECLARATION OF CONFORMITY
We take sole responsibility for declaring that the
steel strapping tool JK1219, to which this decla-
ration refers, is in full compliance with the current
requirements of the guidelines laid down by the
council on 17th May 2006 (2006/42/EG) “Machine
Guidelines“.
Complies with norms: ISO 12100:2010
SE-544 50 HJO, 11.06.2014
Production Manager:
Anders Pettersson
Agent for the publication of technical documentation:
Josef Kihlberg AB, Industrigatan 37B SE-544 50 HJO

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Josef Kihlberg JK1219
CAUTION!
Used where there is dan-
ger to life and health.
WARNING!
Used for danger which
can cause material
damage.
NOTE!
Used for general infor-
mation and information
which if not followed can
cause faults in the
operating sequence.
2 GENERAL INFORMATION
These operating instructions are intended to simplify
familiarisation with the strapping tool and the pos-
sibilities of application for the intended purpose. The
operating instructions contain important information
concerning the safe, proper and efcient use of the
strapping tool. Observation of the information will help
to avoid danger, reduce repairs and stoppages and
increase the reliability and service life of the strapping
tool.
The operating instructions must always be available
at the place of operation of the strapping tool. They
must be read and observed by all persons concerned
with work on the strapping tool. This work specically
includes operation, relling of operating material, fault
elimination and maintenance.
In addition to the operating instructions and the regu-
lations for accident prevention effective in the country
of use and place of application, the recognised tech-
nical regulations for safety and proper working must
also be observed.
2.1 INFORMATION ON ENVIRONMENTAL
PROTECTION
This tool is manufactured without any physical or che-
mical substances which could be dangerous to health.
For disposal of all the parts, the governmental instruc-
tions must be observed.

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Josef Kihlberg JK1219
Use for the intended purpose
The tool is intended for strapping at packages, pallet
loads etc.
This tool was designed and manufactured for safe
handling during the strapping operation.
The tool processes steel straps only.
Possible misuse
The use of plastic straps is not possible.
Servicing
The following maintenance work must be carried out
at regular intervals, varying with working conditions
and workload:
– clean the tool regularly (see chapter 6.1)
– check the condition of the tool at regular intervals
for defects or worn parts. Never use a tool that has
defective or worn parts.
3SAFETY INSTRUCTIONS
Inform yourself!
Before using the tool,
read the operating
instructions carefully.
Protect yourself!
When operating the tool,
wear eye, face, hand pro-
tection (cut-proof gloves)
and safety shoes.
Warning:
Strap will snap forward!
When cutting the strap,
hold the upper portion
and stand safely away
from the strap.
Caution:
The lower strap will snap
forward.
Warning:
Strap could break!
Do not stand in line with
the strap while it is ten-
sioned. The strap could
break!
Caution:
Danger of squeezing!
Do not put your ngers
into the tension wheel/die
area.
Caution:
Only strap packed
goods!
Do not put hands or other
parts of the body bet-
ween the strap and the
package during the strap-
ping process. Before
strapping ensure that no
other persons are in the
danger area.
Original Josef Kihlberg
spare parts must be
used exclusively!
Not using original spare
parts will dissolve the
warranty and the liability.
KIHLBERG
Original

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Josef Kihlberg JK1219
4DESCRIPTION
4.2 FUNCTION
– Strap clamped by pressure on toothed plate
( Fig. 2/2).
– Tensioning by feed wheel principle (2/1).
– Sealing by punching strap (2/3).
– Strap cut with knife (2/4).
4.1 DESIGN
1 Tensioning lever
2 Rocker lever
3 Tension wheel and toothed plate
4 Strap guides (4 pcs)
5 Upper and lower punch
6 Lock screw (cutting depth)
7 Adjusting screw (cutting depth)
8 Sealing lever



Fig. 2
Fig. 1
1
2
3
4
4
5
67
8

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Josef Kihlberg JK1219
5.1 OPERATING THE TOOL
– Check that the tool is adjusted to the right strap size
adjust if needed (see chapter 6.4).
– Wind strap tightly round packed goods, so that the
straps lie above each other on top. Hold the strap in
the left hand so that the lower strap start (Fig.3) is
approx. 20 cm (8“) from the hand.
– Hold the tool in right hand and raise rocker lever
(3/1) against sealing lever (3/2).
– Place the tool against the strap until this contacts
the stop. The lower strap start projects approx.
5 cm (2“) above the tool.
– Release rocker lever. The straps are clamped
tightly and are fed from the tool.
If the straps are not inserted correctly in
the tool, it is not possible to perform the
tensioning operation.
5OPERATING INSTRUCTIONS
Fig. 4
Fig. 3
Before tensioning ensure that no other
persons are in the danger area!
– Hold the sealing lever (Fig. 4/1) in the left hand and
with the right hand move the tensioning lever (4/2)
backwards and forwards until the required strap
tension is obtained.
1
2
1
2

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06.14
Josef Kihlberg JK1219
– Return sealing lever to initial position.
– Raise the rocker lever against the sealing lever.
– Swivel the rear of the tool away from the strapping
to the right.
– Check the seal (see g. 7).
Never transport or move packaged
goods with incorrectly notched seals.
Check of seal
To obtain the maximum seal efciency, the notches
have to be cut properly into the straps (interlock). If
these notches are not correctly cut, replace matrice
and die, see chapter 6.6.
Use only original spare parts.
– When the strap tension is reached, move sealing
lever (Fig. 5/1) to the stop. The right hand remains
on the tensioning lever to resist the opposing force.
The strap is sealed and cut.
Fig. 5
Fig. 7
ca. 1 mm (.039")
Fig. 6
1

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Josef Kihlberg JK1219
6PREVENTIVE AND CORRECTIVE MAINTENANCE
Fig. 9
6.1 CLEANING THE TOOL
In the event of severe soiling it is recom-
mended to clean the tool regularly (daily).
The following parts in particular should be kept clean:
– Tension wheel (Fig. 8/1)
– Toothed plate (8/2)
– Punching tools (8/3)
This is best performed by blowing out with compres-
sed air (wear goggles).
6.2 SETTING THE CUTTING DEPTH
The setting of the cutting depth must corre-
spond to the thickness of the relevant strap.
If set incorrectly, the sealing strength can be reduced.
The sealing depth can be adjusted for different strap
thickness.
– Loosening screw (Fig. 9/1) to release adjusting
screw (9/2).
– Turning adjusting screw (9/2) counter clockwise, the
punch and the knife go deeper, clockwise shallower.
– One full turn on adjusting screw (9/2) represents
0.1 mm adjustment. Tighten screw (9/1) to lock the
setting after adjustment.
– Check the seal (see g.7).
Fig. 8
1
2
3
12

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Josef Kihlberg JK1219
6.3 REPLACING TENSION WHEEL
If the tension wheel spins before the re-
quired strap tension is reached, the wheel
must be replaced.
Removal
– Use plastic strap (Fig. 10/1) that ts the rocker lever
in its upper position and remove the two rear strap
guides (10/4 and 10/5).
– Remove retaining ring and spacer washer (10/2).
– Remove the shaft together with the tensioning
lever.
– Remove tension wheel (10/6) and replace it.
Installation
– Install the parts in reverse order.
Before assembling clean the toothed plate
(10/3). If the edges are defective replace it.
6.4 ADJUSTMENT OF STRAP WIDTH
The four strap guides (Fig. 11/1–11/4) can be turned
and used for two different strap widths, 16 mm (5/8")
and 19 mm (3/4").
There is also a set available for 13 mm (1/2") and
16 mm (5/8") straps.
Fig. 11
1
2
3
4
Fig. 10
2
6
45
1
3

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Josef Kihlberg JK1219
6.5 REPLACING CUTTING KNIFE
If the strap is only partly cut off or not at all,
the cutting knife must be replaced.
Removal
– Remove the screw (Fig. 12/1) and the lever (12/2).
– Using pliers, remove the woodruff key (12/3) from
the shaft.
– Disassemble the three screws (12/4) securing and
remove cover.
– Take the shaft (12/5) and the punch assembly out
of the housing. Be careful with the strap lifter (12/7)
so they do not get lost.
– Replace the knife (12/8).
– Clean and put new grease at the holes for the
strap lifter (12/7) and at the upper punch (12/6).
Installation
– Install the parts in reverse order.
– Set cut-off depth after assembly (see chapter 6.2).
Fig. 12
Fig. 13
6.6 REPLACING UPPER AND LOWER PUNCH
If the seal is no longer properly notched
(seal does not grip), the upper and lower
punch must be checked and replaced if necessary.
Removal Lower Punch
– Remove the parts as discribed above (see chapter
6.5).
– Remove two cylinder screws (Fig. 13/1) and remove
and replace the lower punch (13/2).
Removal Upper Punch
– Remove the shaft (13/4) and the pressure roller
(13/5).
– Remove and replace upper punch (13/3).
– Clean parts and re-grease shaft and the upper
punch.
Installation
– Install the parts in reverse order.
Tighten the screws (13/1) with a torque
of 2.1 Nm.
1
2
3
4 5
6
7 8
Läge sträckspak: Datum point LÄGE_STRÄCKSPAK d118 skall vara 1 d118 = 1
Läge stansspak: Datum point LÄGE_EXCENTERAXEL d70 skall vara 0 d70 = 0
5
4 3
1
2