JSP POWERCAP ACTIVE Operator's manual

EN 12941:1998
RESPIRATORY PROTECTION DEVICE -
POWERED FILTERING DEVICE INCORPORATING
A HELMET OR A HOOD. CLASS TH1 DEVICE
IMPORTANT - This manual must be read
and fully understood before any product
from the PowerCap®Range is used.
This manual must be retained for future reference.
POWERCAP®ACTIVE™
POWERED RESPIRATOR UNIT
USeR INStRUCtION MANUAl
GB

1. UNPACKING AND INSPECTION: The following items should all be within the carton:
2. STORAGE: When not in use or during transportation, PowerCap Active should be stored in the packaging in which it was supplied. PowerCap Active should be stored away from
direct sunlight, not in contact with solvents and in such a manner that it cannot be damaged by physical contact with hard surfaces. Storage temperature should be between 5°C
and 40°C and relative humidity not greater than 75%. During storage, the PowerCable should be disconnected from the PowerBox battery pack.
Fitting the visor - PowerCap Active Lite:
1. Remove the old visor by peeling it away from the Velcro™ sections on the inside of the brim.
2. Align the Velcro™ sections on the visor with the Velcro™ sections on the inside of the brim, ensuring that the visor is central. Press the Velcro™ sections together making certain
that the visor is rm against the underside of the brim.
Battery and Airow Check: PowerCap Active has a Minimum Design Flow rate of 140 l/min. To check battery
charge and airow the lters must be tted and the visor removed (see ‘removing/tting the visor’).
a. Having removed the visor insert the male connector at the end of the PowerCap Active “PowerCable” into
the female connector on the PowerBox battery compartment.
b. Switch the unit on using the switch located on the PowerBox battery unit. Airow will now commence. It is
now necessary to check that the airow is sufcient, and the following checks should be carried out on a regular
basis with the lters tted and always before use of PowerCap Active:-
4. USING POWER CAP: Unit: The PowerCap meets the TH1P requirements of EN12941:1998 this offers protection against ne non-toxic bres, fumes and dusts. Operating
temperature should be between 5°C and 40°C and relative humidity not greater than 75%.
Filters: The lters provided are high efciency sub-micron particulate types supplied in pairs. They will lter most particulate matter such as dust, spores, mist and fumes, but like
all lters cannot lter out all particulate matter present in the air. They will not lter gases, vapours or toxic substances.
• The duration of lter life will depend mainly on the amount and size of the contamination in the area where they are used, and the time used in that area. Inspect the lters
regularly. Ensure that they are located correctly and carefully remove any visible large surface contamination to prolong their life. The lters must not be washed or allowed to
get wet. A low airow reading (red section of indicator) usually indicates that new lters are required.
Fitting and replacing the lters: Only replace with a pair of genuine
eplacement lters supplied in pairs from JSP Ltd or its distributors.
Filters are marked as per this example image:
Charging the batteries: On receipt of the unit, run the battery at and charge for 16 hours to reach
maximum capacity. Follow on charging cycles should then take 8 hours. If the unit is run completely at
or the unit has not been used for a long period it would be advisable to repeat the 8-16hr charge cycle. A
reduced charging time will reduce the time that PowerCap will operate at its intended ow rate. The charger
transformer has an LED on it and the LED will show red while charging and green when fully charged. The
battery has over-charge protection and will not be damaged by being on charge for longer than 8 hours.
3. BEFORE USE: PowerCap Active uses JSP’s PowerBox battery system. The batteries will come supplied
with some residual charge present. The unit should be run until the batteries are fully exhausted. The battery
has over discharge protection and will cut out when exhausted and then a full 16 hour charge should be
applied. An 8 hour (overnight) charge will produce 8 hours of run time from PowerCap Active.
The charger socket is located on rear of the PowerStation charging dock.
• The The Battery can be charged whilst still attached to the Cap.
• The Battery can be charged whilst separated from the Cap.
• Spare PowerBox batteries are available from JSP Ltd or its distributors.
Note: PowerCap Active also provides protection to EN 812:1997 – A1:2001, the BumpCap standard.
It should be noted that the special liner for this protection forms an integral part of the cap structure. Ensure that the “HardCap~A1+” liner is tted into the Cap before use.
Item PowerCap Active™ Lite PowerCap Active™ IP
Cap c/w rigid Impact-Liner 3 3
PowerCap Active Drive Unit 3 3
1mm Polycarbonate Visor 3
0.35mm Polycarbonate Visor 3
PowerBox Battery Pack 3 3
PowerStation Charging Dock 3 3
Intelligent Li-Ion charger 3 3
Airow Test Unit 3 3
Simply twist anticlockwise, with lter towards you, and lift away from
motor housing. Replacement is the reverse procedure. Ensure that
the lter and motor housing mating faces are clean; do not allow
any dust or foreign objects to fall into the motor housing.Push and
twist the replacements rmly into place. Recheck airow when the
new lters have been tted before use. If the lters are not tted
correctly, ltering efciency will be severely reduced. Removal Replacement
GB
b.1. Invert (turn upside down) the PowerCap Active and t the Airow Indicator supplied over the air outlet
inside the rim of the Visor Carrier ensuring a good seal. Avoid placing hands or other possible obstructions over
the two lter inlets.
b.2. The “ap” indicator within the airow device should move into the “green section” which means that there is
adequate airow for PowerCap to be used.
b.3. In the event of no ow or low ow indicated by a move of the ap into the “red section”, rst recheck that
battery tting or charging condition. In the event that there is still no or low airow, do not use the PowerCap,
but contact JSP Ltd for further advice.

Fitting Faceseal Skirt: The skirt is attached to the side of the visor
and tucks inside the edge of the cap. The edge of the skirt should be
pressed against the Velcro™ strip down the edge of the visor. The
skirt should look as shown in the pictures when correctly tted.
Fitting: With sufcient airow checked as described above, place PowerCap Active on
the head. It is important that the edge seals on the side of the visor t closely to the side
of the face. The wearers chin should rest on the lower circular section of the Seal Skirt,
bringing the sides of the seal skirt to fold in on itself.
Adjust the sizing band at the rear of the cap
for a snug and rm t on the head.
Fitting the visor - PowerCap Active IP:
1. Remove the old visor by rst pulling out the central pin of all four push-rivets around the carrier and then removing the outer sleeves.
2. Peel back the protective lm from along the top edge of both sides of the new visor. (NOTE:To prevent ngerprints on the visor, leave the rest of the lm in place).
3. Using the new rivets supplied, attach the left hand side of the visor to the left hand side of the visor carrier. Ensuring the rivet has passed through both sides of the carrier.
4. Repeat the above procedure for all the four rivets around the visor carrier, some manipulation of the visor maybe necessary to achieve a tight seal around the upper edge of the visor.
5. Finally remove the rest of the protective lm and re-attach the foam skirt to the Velcro strips.
1. 3.
General Use: The battery pack for the PowerCap
Active is designed to be mounted onto the moulded
loops stitched onto the rear of the Cap.
PowerBox can easily be
removed for charging or
replaced with a fully charged
unit to allow for extended shift
patterns. Slide the PowerBox
unit upwards, disengaging
from the moulded loops.
When not in use the battery should be switched off and/or the plug disconnected to conserve the batteries. Avoid storage of the battery compartment in low temperature conditions,
5°C or lower, as this will have a detrimental effect on the power capacity of the batteries and could lead to “low ow” performance.
5. PARTS REPLACEMENT, CLEANING AND DAILY USE: Under normal conditions and assuming regular maintenance, the PowerCap motor unit should last for 2 - 3 years, other
parts will need replacing as detailed below. Prior to use of the PowerCap Active, the user must check all components and satisfy themselves that it is suitable for use, if any parts
need replacing follow instructions below.
Spare parts are available from the original retailer or by contacting the manufacturer. Replacements for all parts are available; some parts may require the unit to be returned.
Always check the airow level before use, using the airow indicator provided.
Changing / Washing the Cap:The
Cap can easily be removed from the
Drive-Unit whilst preserving all other
parts. Unplug the PowerBox from
the PowerCable. Remove PowerBox
from its moulded loops. Feed the
PowerCable through the channel at
the side of the Cap.
Changing the Faceseal Skirt:
Peel the skirt away from the Velcro around the periphery of the visor.
To attach the new skirt to the cap, reverse the above process, starting
with, and working outwards from the centre of the Visor and the Skirt.
Carefully spread both up-stands on the upper surface of the Visor-
Carrier apart until they release the Drive Unit & Visor assembly.
When the PowerBox, Drive Unit & Visor assembly has been removed, remove the Cap’s Impact Liner by unfolding the towelling
sweatband. The Cap can be machine washed at 40°C. If the Cap requires replacing, do so using only a genuine replacement
supplied from JSP Ltd or its distributors. During re-assembly, ensure that the impact Liner will rest between the rear of the rigid
peak and the wearers head and will be covered by the towelling sweatband.
To replace the Drive Unit & Visor assembly; reverse the above process, ensuring that neither the PowerCable nor the Seal Skirt is trapped between the Drive Unit and Cap Peak -
The PowerCable stays above the peak. The Seal Skirt ends go below the peak. Ensure that the Drive Unit & Visor assembly has rmly located into the recess in the Cap peak and
that the locking hooks on the Cap Peak have securely fastened onto the Drive-Unit hooks.
Cleaning the Cap and Housing:
The Motor/Filter housing should be
cleaned only with a lightly damped
cloth and mildest detergent. Care
must be exercised to avoid any
liquids entering the motor/fan
assembly or damaging/wetting the
inside of the lters.

6. SAFETY PRECAUTIONS:
• PowerCap Active should only be used in situations where EN 12941:TH1 and EN 812:1997 – A1:2001 apply.
• PowerCap Active does not provide protection against the effects of falling or thrown objects, or moving suspended loads.
• PowerCap Active should not be used instead of an Industrial Safety Helmet as specied in EN 397.
• The instructions inside PowerCap Active should be read and understood as well as these instructions before use.
WARNINGS!
• THIS APPARATUS MUST NOT BE WORN WITH THE BLOWER UNIT SWITCHED OFF.
• WHEN SWITCHED OFF A RAPID BUILD UP OF CARBON DIOXIDE AND DEPLETION OF OXYGEN MAY OCCUR.
• WHEN SWITCHED OFF NO RESPIRATORY PROTECTION IS PROVIDED.
• THE APPARATUS SHOULD NOT BE USED IN EXPLOSIVE OR OXYGEN DEFICIENT ATMOSPHERES
• AT HIGH WORK RATES THE PRESSURE IN THE DEVICE MAY BECOME NEGATIVE AT PEAK INHALATION FLOW.
• USING THE APPARATUS IN HIGH WIND VELOCITIES MAY AFFECT FILTERING EFFICIENCY.
PowerCap Active is not designed for use in atmospheres that are immediately hazardous to user hygiene or health, have less than 19.5% oxygen content, contain gases or toxic
substances, or unknown compositions.
• DO NOT use PowerCap Active in an explosive atmosphere. • DO NOT expose PowerCap Active to ames or sparks. • DO NOT use PowerCap Active in conned spaces
or areas of poor ventilation. • DO NOT alter or modify the product in any way. • DO NOT touch any moving part. • DO NOT allow water or other liquids to enter the inside of
the motor housing or battery compartment.
PowerCap Active Lite: The visor is of lightweight construction and does not provide a high degree of eye protection. In situations where there is any risk to the eyes from
projectiles (for example when strimming) approved type Safety Spectacles must also be worn in the normal way “within PowerCap Active”, i.e. Behind the visor. The PowerCap
Active airow will help to prevent “fogging” of both the Spectacles and the Visor.
PowerCap Active IP: The visor is manufactured of Polycarbonate and has been tested according to EN166:1995, the standard for Personal eye-protection.
As required by European Health and Safety requirements, the user is advised that when in contact with the wearers skin, the unit may cause allergic reactions to susceptible
individuals. If this is the case the wearer should leave the hazard area, remove the unit and seek doctor’s advice.
7. GUARANTEE:
PowerCap Active is guaranteed for a period of 12 months from date of purchase against mechanical or electrical defects. The Company undertakes to exchange or repair without
charge, any part to be found defective within this specied period. Alternatively and at its discretion, the Company may replace them.
This guarantee is subject to:- PowerCap Active has been used solely for the purpose for which it is intended. PowerCap Active has not been subject to misuse, accident,
modication or repair.
N.B. In the event of a claim, contact the retailer from which the PowerCap Active was purchased.
This guarantee does not cover normal wear and tear. This guarantee does not affect your legal rights. This guarantee applies to the UK only.
8. BATTERY INFORMATION:
PowerCap Active Lite & Powercap Active IP:
Battery Type: Lithium-ion
2 x 3.7V 1900mah
Mark Meaning
EN812:1997 ~ A1:2001 European standard for protective Bump Caps.
EN166:1995 European standard for protective EyeWear.
EN166 1 3 B 1 = Optical Quality (high)
3 = Liquid Droplets
B = Medium energy impact against high speed particles.
EN12941:1998+A2:2008 European standard for powered ltering respiratory devices.
9. MARKINGS:
Battery packs should be disposed of
under local disposal regulations.
Batteries should not be disposed of in
general waste bins.